EVAP Purge solenoid DODGE RAM 1500 1998 2.G Workshop Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 1998, Model line: RAM 1500, Model: DODGE RAM 1500 1998 2.GPages: 2627
Page 418 of 2627
²Data link connection for DRB scan tool
²EATX module (if equipped)
²Engine coolant temperature sensor
²Fuel level (through J1850 circuitry)
²Generator (battery voltage) output
²Ignition circuit sense (ignition switch in on/off/
crank/run position)
²Intake manifold air temperature sensor
²Knock sensors (2 on 3.7L engine)
²Leak detection pump (switch) sense (if equipped)
²Manifold absolute pressure (MAP) sensor
²Oil pressure
²Oxygen sensors
²Park/neutral switch (auto. trans. only)
²Power ground
²Power steering pressure switch (if equipped)
²Sensor return
²Signal ground
²Speed control multiplexed single wire input
²Throttle position sensor
²Transfer case switch (4WD range position)
²Vehicle speed signal
NOTE: PCM Outputs:
²A/C clutch relay
²Auto shutdown (ASD) relay
²J1850 bus (+/-) circuits for: speedometer, voltme-
ter, fuel gauge, oil pressure gauge/lamp, engine temp.
gauge and speed control warn. lamp
²Data link connection for DRB scan tool
²EGR valve control solenoid (if equipped)
²EVAP canister purge solenoid
²Five volt sensor supply (primary)
²Five volt sensor supply (secondary)
²Fuel injectors
²Fuel pump relay
²Generator field driver (-)
²Generator field driver (+)
²Idle air control (IAC) motor
²Ignition coil(s)
²Leak detection pump (if equipped)
²Malfunction indicator lamp (Check engine lamp).
Driven through J1850 circuits.²Oxygen sensor heater relays
²Oxygen sensors (pulse width modulated)
²Radiator cooling fan relay (pulse width modu-
lated)
²Speed control vacuum solenoid
²Speed control vent solenoid
²Tachometer (if equipped). Driven through J1850
circuits.
²Transmission convertor clutch circuit. Driven
through J1850 circuits.
OPERATION - 5 VOLT SUPPLIES
Primary 5±volt supply:
²supplies the required 5 volt power source to the
Crankshaft Position (CKP) sensor.
²supplies the required 5 volt power source to the
Camshaft Position (CMP) sensor.
²supplies a reference voltage for the Manifold
Absolute Pressure (MAP) sensor.
²supplies a reference voltage for the Throttle
Position Sensor (TPS) sensor.
Secondary 5±volt supply:
²supplies the required 5 volt power source to the
oil pressure sensor.
²supplies the required 5 volt power source for the
Vehicle Speed Sensor (VSS) (if equipped).
²supplies the 5 volt power source to the transmis-
sion pressure sensor (certain automatic transmis-
sions).
OPERATION - IGNITION CIRCUIT SENSE
The ignition circuit sense input tells the PCM the
ignition switch has energized the ignition circuit.
Battery voltage is also supplied to the PCM
through the ignition switch when the ignition is in
the RUN or START position. This is referred to as
the9ignition sense9circuit and is used to9wake up9
the PCM. Voltage on the ignition input can be as low
as 6 volts and the PCM will still function. Voltage is
supplied to this circuit to power the PCM's 8-volt reg-
ulator and to allow the PCM to perform fuel, ignition
and emissions control functions.
DRELECTRONIC CONTROL MODULES 8E - 11
POWERTRAIN CONTROL MODULE (Continued)
Page 744 of 2627
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Compressor Clutch Relay............ 8W-42
A/C Pressure Transducer................ 8W-42
A/C-Heater Control.................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Adjustable Pedal Motor................. 8W-30
Adjustable Pedal Relay................. 8W-30
Adjustable Pedal Switch................ 8W-30
Airbag Control Module................. 8W-43
Airbag-Squibs........................ 8W-43
Airbag-Curtains....................... 8W-43
Airbag-Passenger On/Off Switch.......... 8W-43
Ambient Temperature Sensor............ 8W-49
Amplifier Audio....................... 8W-47
Ashtray Lamp........................ 8W-44
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror.......... 8W-49, 55
Auxiliary Battery..................... 8W-20
Backup Lamp Switch.................. 8W-51
Battery............................. 8W-20
Battery Temperature Sensor............. 8W-30
Blend Door Actuators.................. 8W-42
Blower Motor......................... 8W-42
Blower Motor Resistor Block............. 8W-42
Brake Fluid Level Switch............ 8W-34, 35
Brake Lamp Switch.................... 8W-33
Brake Transmission Shift Interlock
Solenoid........................... 8W-40
Camshaft Position Sensor............... 8W-30
Capacitor............................ 8W-30
Center High Mounted Stop Lamp-
Aftermarket........................ 8W-51
Center High Mounted Stop Lamp/Cargo
Lamp.......................... 8W-44, 51
Cigar Lighter Outlet................... 8W-41
Circuit Breaker....................... 8W-10
Clearance Lamps...................... 8W-50
Clockspring................. 8W-33, 41, 43, 47
Clutch Interlock Brake Switch........... 8W-21
Coil On Plugs........................ 8W-30
Compass/Mini-Trip Computer............ 8W-49
Condenser Fan....................... 8W-42
Condenser Fan Relay.................. 8W-42
Controller Antilock Brake............ 8W-34, 35
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switch-Driver............. 8W-61
Data Link Connector................... 8W-18
Data Link Connector-Engine............. 8W-18
Dome Lamp....................... 8W-44, 49
Door Ajar Switches.................... 8W-40
Door Lock Motor/Ajar Switches........ 8W-40, 61
Door Lock Switch-Passenger............. 8W-61Component Page
Door Module................... 8W-60, 61, 62
EGR Solenoid........................ 8W-30
Electric Backlight..................... 8W-48
Electric Brake Provision................ 8W-54
Electronic Throttle Control Module........ 8W-30
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Pressure Switch.............. 8W-30
EVAP/Purge Solenoid.................. 8W-30
Evaporator Temperature Sensor.......... 8W-42
Fender Lamps........................ 8W-51
Fog Lamp Relay...................... 8W-50
Fog Lamps.......................... 8W-50
Front Control Module.................. 8W-10
Fuel Control Actuator.................. 8W-30
Fuel Heater.......................... 8W-30
Fuel Heater Relay..................... 8W-30
Fuel Injector Packs.................... 8W-30
Fuel Injectors........................ 8W-30
Fuel Pump Module.................... 8W-30
Fuel Pump Motor..................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuses............................ 8W-10, 33
Fusible Link......................... 8W-10
Generator........................... 8W-20
Glove Box Lamp And Switch............. 8W-44
Grounds............................ 8W-15
Hands Free Module.................... 8W-55
Headlamp Switch.................. 8W-40, 50
Headlamps.......................... 8W-50
Heated Mirror Relay................... 8W-62
Heated Seat Cushions.................. 8W-63
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
Horn-High Note....................... 8W-41
Horn-Low Note....................... 8W-41
Idle Air Control Motor.................. 8W-30
Ignition Switch....................... 8W-10
Inlet Air Temperature Sensor............ 8W-30
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Heater Relays............... 8W-30
Intake Air Temperature Sensor........... 8W-30
Intake Air Temperature/Manifold Absolute
Pressure Sensor..................... 8W-30
Integrated Power Module............... 8W-10
Knock Sensosr........................ 8W-30
License Lamps....................... 8W-51
Lift Pump Motor...................... 8W-30
Line Pressure Sensor................ 8W-30, 31
Lumbar Motors....................... 8W-63
Lumbar Switch....................... 8W-63
DR8W-02 COMPONENT INDEX 8W - 02 - 1
Page 832 of 2627
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay............ 8W-30-9, 58
A/C Pressure Transducer......... 8W-30-23, 28, 29, 45
Accelerator Pedal Position Sensor . . . 8W-30-29, 47, 64, 65
Adjustable Pedal Motor................. 8W-30-61
Adjustable Pedal Relay.................. 8W-30-61
Adjustable Pedal Switch................. 8W-30-61
Ambient Temperature Sensor............. 8W-30-30
Auto Shut Down Relay................... 8W-30-4
Battery............................ 8W-30-52
Battery Temperature Sensor............ 8W-30-12, 56
Brake Lamp Switch............. 8W-30-8, 36, 57, 63
Camshaft Position Sensor........ 8W-30-10, 29, 45, 46
Capacitor........................... 8W-30-13
Clockspring..................... 8W-30-8, 36, 59
Coil On Plug No. 1.................. 8W-30-14, 39
Coil On Plug No. 2.................. 8W-30-15, 37
Coil On Plug No. 3.................. 8W-30-14, 39
Coil On Plug No. 4.................. 8W-30-15, 37
Coil On Plug No. 5.................. 8W-30-16, 39
Coil On Plug No. 6.................. 8W-30-13, 37
Coil On Plug No. 7.................. 8W-30-16, 39
Coil On Plug No. 8.................. 8W-30-13, 37
Condenser Fan Relay.................... 8W-30-9
Controller Antilock Brake............ 8W-30-6, 11, 57
Crankshaft Position Sensor............ 8W-30-10, 46
Data Link Connector............... 8W-30-9, 22, 55
Data Link Connector-Engine.............. 8W-30-51
EGR Solenoid................... 8W-30-28, 29, 32
Electronic Throttle Control Module.......... 8W-30-35
Engine Control Module....... 8W-30-42, 43, 44, 45, 46,
47, 48, 49, 50, 51, 52, 53, 54,
55, 56, 57, 58, 59, 60, 62, 63, 64, 65
Engine Coolant Temperature Sensor.... 8W-30-23, 41, 47
Engine Oil Pressure Switch.......... 8W-30-2, 53, 56
EVAP/Purge Solenoid................... 8W-30-12
Front Control Module................... 8W-30-61
Fuel Control Actuator................... 8W-30-50
Fuel Heater......................... 8W-30-60
Fuel Heater Relay..................... 8W-30-60
Fuel Injector No. 1.................. 8W-30-14, 40
Fuel Injector No. 2.................. 8W-30-15, 38
Fuel Injector No. 3.................. 8W-30-14, 40
Fuel Injector No. 4.................. 8W-30-15, 38
Fuel Injector No. 5.................. 8W-30-14, 40
Fuel Injector No. 6.................. 8W-30-15, 38
Fuel Injector No. 7.................. 8W-30-16, 40
Fuel Injector No. 8.................. 8W-30-13, 38
Fuel Injector Pack No. 1................. 8W-30-42
Fuel Injector Pack No. 2............ 8W-30-42, 43, 44
Fuel Injector Pack No. 3................. 8W-30-44
Fuel Pump Module................... 8W-30-3, 58
Fuel Pump Motor...................... 8W-30-48
Fuel Pump Relay....................... 8W-30-3
Fuse 2.............................. 8W-30-4
Fuse 5........................... 8W-30-25, 62
Fuse 12............................ 8W-30-60
Fuse 17............................. 8W-30-3
Fuse 19............................ 8W-30-52
Fuse 23............................. 8W-30-2Component Page
Fuse 36.......................... 8W-30-54, 61
Fuse 40............................ 8W-30-61
Fuse 49............................. 8W-30-4
Fuse 50..................... 8W-30-2, 55, 58, 62
Fusible Link......................... 8W-30-52
G104........................ 8W-30-3, 8, 25, 60
G105............................ 8W-30-56, 58
G107........... 8W-30-2, 7, 15, 18, 19, 20, 21, 30, 32
G114 .............................. 8W-30-53
G120............................ 8W-30-51, 60
G201............................... 8W-30-6
G202.............................. 8W-30-61
Generator......................... 8W-30-7, 51
Idle Air Control Motor................... 8W-30-9
Ignition Switch..................... 8W-30-6, 22
Inlet Air Temperature Sensor............. 8W-30-49
Input Speed Sensor.................... 8W-30-24
Instrument Cluster.................... 8W-30-30
Intake Air Heater Relay No. 1............. 8W-30-56
Intake Air Heater Relay No. 2............. 8W-30-56
Intake Air Temperature Sensor.......... 8W-30-23, 41
Intake Air Temperature/Manifold Absolute
Pressure Sensor..................... 8W-30-50
Integrated Power Module.... 8W-30-2, 3, 4, 9, 25, 52, 54,
55, 58, 60, 61, 62, 64
Knock Sensor........................ 8W-30-31
Knock Sensor-Left..................... 8W-30-33
Knock Sensor-Right.................... 8W-30-33
Lift Pump Motor...................... 8W-30-51
Line Pressure Sensor................... 8W-30-17
Manifold Absolute Pressure Sensor..... 8W-30-23, 29, 41
Natural Vacuum Leak Detection Assembly..... 8W-30-7
Output Speed Sensor................. 8W-30-24, 62
Oxygen Sensor 1/1 Upstream........... 8W-30-20, 21
Oxygen Sensor 1/2 Downstream......... 8W-30-18, 19
Oxygen Sensor 2/1 Upstream........... 8W-30-20, 21
Oxygen Sensor 2/2 Downstream......... 8W-30-18, 19
Oxygen Sensor Downstream Relay........... 8W-30-4
Power Steering Pressure Switch............ 8W-30-7
Powertrain Control Module....... 8W-30-2, 3, 4, 5, 6, 7,
8, 9, 10, 11, 12, 13, 14, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24,
25, 26, 27, 28, 29, 30, 31, 32,
33, 35, 36, 37, 38, 39, 40, 41
PTCNo.1 ....................... 8W-30-3, 9, 58
Pto Switch........................... 8W-30-6
Speed Control Servo.................. 8W-30-8, 63
Speed Control Switch-Left............. 8W-30-36, 59
Speed Control Switch-Right............ 8W-30-36, 59
Starter Motor Relay.................. 8W-30-2, 64
Throttle Position Sensor................. 8W-30-17
Tow/Haul Overdrive Switch............. 8W-30-6, 64
Transmission Control Relay............ 8W-30-25, 62
Transmission Range Sensor............... 8W-30-64
Transmission Solenoid Assembly......... 8W-30-54, 62
Transmission Solenoid/TRS Assembly . 8W-30-5, 25, 26, 27
Vacuum Pump........................ 8W-30-58
Vistronic Fan Drive.................... 8W-30-54
Water In Fuel Sensor................ 8W-30-47, 48
DR8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1
Page 1051 of 2627
Component Page
C315............................. 8W-80-39
C316 (Heated Seats)................. 8W-80-39
C316............................. 8W-80-40
C319............................. 8W-80-40
C319............................. 8W-80-40
C320............................. 8W-80-40
C320............................. 8W-80-41
C322 (Except Heated Seats)........... 8W-80-41
C322............................. 8W-80-41
C323 (Except Heated Seats)........... 8W-80-42
C323 (Except Heated Seats)........... 8W-80-42
C323 (Heated Seats)................. 8W-80-42
C323 (Heated Seats)................. 8W-80-43
C327 (Dual Rear Wheels)............. 8W-80-43
C327 (Dual Rear Wheels)............. 8W-80-43
C328 (Dual Rear Wheels)............. 8W-80-43
C328 (Dual Rear Wheels)............. 8W-80-44
Camshaft Position Sensor (NGC)....... 8W-80-44
Camshaft Position Sensor (Diesel)...... 8W-80-44
Capacitor (3.7L/4.7L)................ 8W-80-44
Center High Mounted Stop Lamp/cargo
Lamp.......................... 8W-80-45
Cigar Lighter Outlet................. 8W-80-45
Clearance Lamp No. 1 (Heavy Duty).... 8W-80-45
Clearance Lamp No. 2 (Heavy Duty).... 8W-80-45
Clearance Lamp No. 3 (Heavy Duty).... 8W-80-46
Clearance Lamp No. 4 (Heavy Duty).... 8W-80-46
Clearance Lamp No. 5 (Heavy Duty).... 8W-80-46
Clockspring C1..................... 8W-80-46
Clockspring C2..................... 8W-80-47
Clockspring C3..................... 8W-80-47
Clockspring C4..................... 8W-80-47
Clutch Interlock Brake Switch......... 8W-80-47
Coil On Plug No. 1 (3.7L/4.7L)......... 8W-80-47
Coil On Plug No. 1 (5.7L)............. 8W-80-48
Coil On Plug No. 2 (3.7L/4.7L)......... 8W-80-48
Coil On Plug No. 2 (5.7L)............. 8W-80-48
Coil On Plug No. 3 (3.7L/4.7L)......... 8W-80-48
Coil On Plug No. 3 (5.7L)............. 8W-80-49
Coil On Plug No. 4 (3.7L/4.7L)......... 8W-80-49
Coil On Plug No. 4 (5.7L)............. 8W-80-49
Coil On Plug No. 5 (3.7L/4.7L)......... 8W-80-49
Coil On Plug No. 5 (5.7L)............. 8W-80-50
Coil On Plug No. 6 (3.7L/4.7L)......... 8W-80-50
Coil On Plug No. 6 (5.7L)............. 8W-80-50
Coil On Plug No. 7 (4.7L)............. 8W-80-50
Coil On Plug No. 7 (5.7L)............. 8W-80-51
Coil On Plug No. 8 (4.7L)............. 8W-80-51
Coil On Plug No. 8 (5.7L)............. 8W-80-51
Compass/Mini-Trip Computer (Except
Base).......................... 8W-80-51
Condenser Fan (NGC)............... 8W-80-52
Controller Anitlock Brake C1.......... 8W-80-52
Controller Antilock Brake C2 (ABS)..... 8W-80-52Component Page
Crankshaft Position Sensor (3.7L)...... 8W-80-52
Crankshaft Position Sensor (4.7L)...... 8W-80-53
Crankshaft Position Sensor (5.7L)...... 8W-80-53
Crankshaft Position Sensor (Diesel)..... 8W-80-53
Cylinder Lock Switch-Driver (Premium) . . 8W-80-53
Data Link Connector................ 8W-80-53
Data Link Connector-Engine (Diesel).... 8W-80-54
Dome Lamp....................... 8W-80-54
Door Ajar Switch-Driver.............. 8W-80-54
Door Ajar Switch-Left Rear........... 8W-80-54
Door Ajar Switch-Passenger........... 8W-80-55
Door Ajar Switch-Right Rear.......... 8W-80-55
Door Lock Motor/Ajar Switch-Driver.... 8W-80-55
Door Lock Motor/Ajar Switch-Left Rear . . 8W-80-55
Door Lock Motor/Ajar Switch-Passenger . 8W-80-56
Door Lock Motor/Ajar Switch-Right Rear . 8W-80-56
Door Lock Switch-Passenger........... 8W-80-56
Driver Blend Door Actuator (Dual Zone) . 8W-80-56
Driver Door Module C1.............. 8W-80-57
Driver Door Module C2.............. 8W-80-57
EGR Solenoid (4.7L/5.7L)............. 8W-80-57
Electric Brake Provision.............. 8W-80-58
Electric Throttle Control Module....... 8W-80-58
Engine Control Module C1 (Diesel)..... 8W-80-58
Engine Control Module C2 (Diesel)..... 8W-80-60
Engine Coolant Temperature Sensor
(Diesel)......................... 8W-80-61
Engine Coolant Temperature Sensor
(Gas)........................... 8W-80-61
Engine Oil Pressure Switch........... 8W-80-61
EVAP/Purge Solenoid (NGC).......... 8W-80-61
Evaporator Temperature Sensor........ 8W-80-62
Fender Lamp-Front Left (Dual Rear
Wheels)......................... 8W-80-62
Fender Lamp-Front Right (Dual Rear
Wheels)......................... 8W-80-62
Fender Lamp-Rear Left (Dual Rear
Wheels)......................... 8W-80-62
Fender Lamp-Rear Right (Dual Rear
Wheels)......................... 8W-80-62
Fog Lamp-Left..................... 8W-80-63
Fog Lamp-Right.................... 8W-80-63
Fuel Control Actuator (Diesel)......... 8W-80-63
Fuel Heater (Diesel)................. 8W-80-63
Fuel Injector No. 1 (Gas)............. 8W-80-63
Fuel Injector No. 2 (Gas)............. 8W-80-64
Fuel Injector No. 3 (Gas)............. 8W-80-64
Fuel Injector No. 4 (Gas)............. 8W-80-64
Fuel Injector No. 5 (Gas)............. 8W-80-64
Fuel Injector No. 6 (Gas)............. 8W-80-65
Fuel Injector No. 7 (Gas)............. 8W-80-65
Fuel Injector No. 8 (Gas)............. 8W-80-65
Fuel Injector Pack No. 1 (Diesel)....... 8W-80-65
Fuel Injector Pack No. 2 (Diesel)....... 8W-80-66
Fuel Injector Pack No. 3 (Diesel)....... 8W-80-66
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTSDR
Page 1110 of 2627
ENGINE COOLANT TEMPERATURE SENSOR (DIESEL)-2WAY
CAV CIRCUIT FUNCTION
A K914 18RD/WT SENSOR GROUND
A K914 18BR/WT SENSOR GROUND
B K2 18TN/BK ECT SIGNAL
B K2 18VT/OR ECT SIGNAL
ENGINE COOLANT TEMPERATURE SENSOR (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K900 18DB/DG SENSOR GROUND
2 K2 18VT/OR ECT SIGNAL
ENGINE OIL PRESSURE SWITCH-2WAY
CAV CIRCUIT FUNCTION
1 G6 18VT/GY OIL PRESSURE SIGNAL
2- -
EVAP/PURGE SOLENOID (NGC)-2WAY
CAV CIRCUIT FUNCTION
1 K52 18DB/WT EVAP PURGE CONTROL
2 K70 18DB/BR EVAP PURGE RETURN
DR8W-80 CONNECTOR PIN-OUTS 8W - 80 - 61
Page 1139 of 2627
POWERTRAIN CONTROL MODULE C3 (NGC) - WHITE 38 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 K51 20BR/WT ASD RELAY CONTROL
4- -
5 V35 20VT/OR (4.7L) S/C VENT CONTROL
6 K173 18BR/VT CONDENSER FAN RELAY CONTROL
7 V32 20VT/YL (4.7L) S/C POWER SUPPLY
8 K106 18VT/LB NVLD SOLENOID CONTROL
9 K299 18BR/WT O2 1/2 HEATER CONTROL
10 K399 18BR/GY O2 2/2 HEATER CONTROL
11 C13 20LB/OR A/C CLUTCH RELAY CONTROL
12 V36 20VT/YL (4.7L) S/C VACUUM CONTROL
13 - -
14 V32 20VT/YL (5.7L) BRAKE SWITCH NO. 2 SIGNAL
15 V937 20VT/BR (5.7L) S/C SWITCH RETURN
16 K167 20BR/YL (5.7L) APPS NO. 1 RETURN
17 K400 20BR/VT (5.7L) APPS NO. 2 RETURN
18 V38 20VT/OR (5.7L) S/C SWITCH NO. 2 SIGNAL
19 K342 16BR/WT ASD RELAY OUTPUT
20 K52 18DB/WT EVAP PURGE CONTROL
21 T41 20YL/DB TRS T41 SENSE
22 G113 18VT PTO SWITCH SENSE
23 B29 20DG/WT BRAKE SWITCH SIGNAL
24 - -
25 K23 20BR/WT (5.7L) APPS NO. 1 SIGNAL
26 - -
27 - -
28 K342 16BR/WT ASD RELAY OUTPUT
29 K70 18DB/BR EVAP PURGE RETURN
30 K66 18DB/WT P/S SWITCH SIGNAL
31 - -
32 K25 18DB/VT BATT TEMP SIGNAL
33 N4 18DB/WT (3.7L/4.7L) FUEL LEVEL SENSOR SIGNAL
33 N4 20DB/WT (5.7L) FUEL LEVEL SENSOR SIGNAL
34 V37 20VT S/C SWITCH NO. 1 SIGNAL
35 K107 18VT/WT NVLD SWITCH SIGNAL
36 K29 20WT/BR (5.7L) APPS NO. 2 SIGNAL
37 K31 20BR FUEL PUMP RELAY CONTROL
38 T752 20DG/OR STARTER RELAY CONTROL
8W - 80 - 90 8W-80 CONNECTOR PIN-OUTSDR
Page 1157 of 2627
CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Data Link Connector - Engine
(Diesel)BK Near T/O for Water In Fuel Sensor N/S
Dome Lamp BK Center of Headliner N/S
Door Ajar Switch-Driver (Base) BK Left Front Door 41
Door Ajar Switch-Left Rear (Base) BK Left Rear Door 43
Door Ajar Switch-Right Rear (Base) BK Right Rear Door 43
Door Lock Motor/Ajar Switch-Driver
(Except Base)BK Left Front Door 41
Door Lock Motor/Ajar Switch-Left
Rear (Except Base)BK Left Rear Door 43
Door Lock Motor/Ajar Switch-
PassengerBK Right Front Door 42
Door Lock Motor/Ajar Switch-Right
Rear (Except Base)BK Right Rear Door 43
Door Lock Switch-Passenger BL In Right Front Door 42
Driver Airbag Squib BK In Steering Column N/S
Driver Blend Door Actuator (Dual
Zone)BK Right Side of HVAC N/S
Driver Door Module C1 BL In Left Front Door 41
Driver Door Module C2 BL In Left Front Door 41
EGR Solenoid Right Front Engine 9
Electric Brake Provision Rear of Engine 22, 24
Engine Control Module C1 BK Left Engine 10
Engine Control Module C2 BK Left Engine 10
Engine Coolant Temperature
SensorBK Near Generator 6
Engine Oil Pressure Switch BK Lower Left Side of Engine 6, 9
Evap/Purge Solenoid BK Left Fender Side Shield 23, 25
Evaporator Temperature Sensor BK Right Side of HVAC N/S
Fog Lamp-Left WT Left Front Facia N/S
Fog Lamp-Right WT Right Front Facia N/S
Fuel Control Actuator (Diesel) BK Left Rear Engine N/S
Fuel Heater (Diesel) BK Left Side Engine 10
Fuel Injector No. 1 BK At Fuel Injector 6
Fuel Injector No. 2 BK At Fuel Injector 3
Fuel Injector No. 3 BK At Fuel Injector 6
Fuel Injector No. 4 BK At Fuel Injector 3
Fuel Injector No. 5 BK At Fuel Injector 6
Fuel Injector No. 6 BK At Fuel Injector 3
Fuel Injector No. 7 BK At Fuel Injector 6
Fuel Injector No. 8 BK At Fuel Injector 3
Fuel Pump Module LT GY At Fuel Tank 50
Fuel Pump Motor (Diesel) BK Left Side Engine 10
Generator BK Front of Engine 6, 9, 10
8W - 91 - 4 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONDR
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
Page 2564 of 2627
Immediately after a cold start, between predeter-
mined temperature thresholds limits, the three port
solenoid is briefly energized. This initializes the
pump by drawing air into the pump cavity and also
closes the vent seal. During non test conditions the
vent seal is held open by the pump diaphragm
assembly which pushes it open at the full travel posi-
tion. The vent seal will remain closed while the
pump is cycling due to the reed switch triggering of
the three port solenoid that prevents the diaphragm
assembly from reaching full travel. After the brief
initialization period, the solenoid is de-energized
allowing atmospheric pressure to enter the pump
cavity, thus permitting the spring to drive the dia-
phragm which forces air out of the pump cavity and
into the vent system. When the solenoid is energized
and de energized, the cycle is repeated creating flow
in typical diaphragm pump fashion. The pump is con-
trolled in 2 modes:
Pump Mode: The pump is cycled at a fixed rate to
achieve a rapid pressure build in order to shorten the
overall test length.
Test Mode: The solenoid is energized with a fixed
duration pulse. Subsequent fixed pulses occur when
the diaphragm reaches the Switch closure point.
The spring in the pump is set so that the system
will achieve an equalized pressure of about 7.5º H20.
The cycle rate of pump strokes is quite rapid as the
system begins to pump up to this pressure. As the
pressure increases, the cycle rate starts to drop off. If
there is no leak in the system, the pump would even-
tually stop pumping at the equalized pressure. If
there is a leak, it will continue to pump at a rate rep-
resentative of the flow characteristic of the size of the
leak. From this information we can determine if the
leak is larger than the required detection limit (cur-
rently set at .040º orifice by CARB). If a leak is
revealed during the leak test portion of the test, the
test is terminated at the end of the test mode and no
further system checks will be performed.
After passing the leak detection phase of the test,
system pressure is maintained by turning on the
LDP's solenoid until the purge system is activated.
Purge activation in effect creates a leak. The cycle
rate is again interrogated and when it increases due
to the flow through the purge system, the leak check
portion of the diagnostic is complete.
The canister vent valve will unseal the system
after completion of the test sequence as the pump
diaphragm assembly moves to the full travel position.
Evaporative system functionality will be verified by
using the stricter evap purge flow monitor. At an
appropriate warm idle the LDP will be energized to
seal the canister vent. The purge flow will be clocked
up from some small value in an attempt to see a
shift in the 02 control system. If fuel vapor, indicatedby a shift in the 02 control, is present the test is
passed. If not, it is assumed that the purge system is
not functioning in some respect. The LDP is again
turned off and the test is ended.
MISFIRE MONITOR
Excessive engine misfire results in increased cata-
lyst temperature and causes an increase in HC emis-
sions. Severe misfires could cause catalyst damage.
To prevent catalytic convertor damage, the PCM
monitors engine misfire.
The Powertrain Control Module (PCM) monitors
for misfire during most engine operating conditions
(positive torque) by looking at changes in the crank-
shaft speed. If a misfire occurs the speed of the
crankshaft will vary more than normal.
FUEL SYSTEM MONITOR
To comply with clean air regulations, vehicles are
equipped with catalytic converters. These converters
reduce the emission of hydrocarbons, oxides of nitro-
gen and carbon monoxide. The catalyst works best
when the Air Fuel (A/F) ratio is at or near the opti-
mum of 14.7 to 1.
The PCM is programmed to maintain the optimum
air/fuel ratio of 14.7 to 1. This is done by making
short term corrections in the fuel injector pulse width
based on the O2S sensor output. The programmed
memory acts as a self calibration tool that the engine
controller uses to compensate for variations in engine
specifications, sensor tolerances and engine fatigue
over the life span of the engine. By monitoring the
actual fuel-air ratio with the O2S sensor (short term)
and multiplying that with the program long-term
(adaptive) memory and comparing that to the limit,
it can be determined whether it will pass an emis-
sions test. If a malfunction occurs such that the PCM
cannot maintain the optimum A/F ratio, then the
MIL will be illuminated.
CATALYST MONITOR
To comply with clean air regulations, vehicles are
equipped with catalytic converters. These converters
reduce the emission of hydrocarbons, oxides of nitro-
gen and carbon monoxide.
Normal vehicle miles or engine misfire can cause a
catalyst to decay. This can increase vehicle emissions
and deteriorate engine performance, driveability and
fuel economy.
The catalyst monitor uses dual oxygen sensors
(O2S's) to monitor the efficiency of the converter. The
dual O2S's sensor strategy is based on the fact that
as a catalyst deteriorates, its oxygen storage capacity
and its efficiency are both reduced. By monitoring
the oxygen storage capacity of a catalyst, its effi-
ciency can be indirectly calculated. The upstream
DREMISSIONS CONTROL 25 - 3
EMISSIONS CONTROL (Continued)
Page 2571 of 2627
EVAPORATIVE EMISSIONS
TABLE OF CONTENTS
page page
EVAPORATIVE EMISSIONS
DESCRIPTION - EVAP SYSTEM............10
SPECIFICATIONS
TORQUE - EVAP SYSTEM...............11
CCV HOSE
DESCRIPTION - 8.0L V-10................12
OPERATION - 8.0L V-10..................12
EVAP/PURGE SOLENOID
DESCRIPTION.........................12
OPERATION...........................12
REMOVAL.............................12
INSTALLATION.........................12
FUEL FILLER CAP
DESCRIPTION.........................13
OPERATION...........................13
REMOVAL
REMOVAL/INSTALLATION...............13
LEAK DETECTION PUMP
DESCRIPTION.........................13
OPERATION...........................14
REMOVAL.............................16
INSTALLATION.........................16ORVR
DESCRIPTION.........................17
OPERATION...........................17
P C V VA LV E
DESCRIPTION.........................17
OPERATION...........................19
DIAGNOSIS AND TESTING - PCV VALVE -
3.7L V-6/ 4.7L V-8......................20
REMOVAL.............................21
INSTALLATION.........................21
VACUUM LINES
DESCRIPTION.........................22
VAPOR CANISTER
DESCRIPTION.........................22
OPERATION...........................22
REMOVAL.............................22
INSTALLATION.........................22
NATURAL VAC LEAK DETECTION ASSY
DESCRIPTION.........................23
OPERATION...........................23
REMOVAL.............................24
INSTALLATION.........................25
EVAPORATIVE EMISSIONS
DESCRIPTION - EVAP SYSTEM
The evaporation control system prevents the emis-
sion of fuel tank vapors into the atmosphere. When
fuel evaporates in the fuel tank, the vapors pass
through vent hoses or tubes into the two charcoal
filled evaporative canisters. The canisters tempo-
rarily hold the vapors. The Powertrain Control Mod-
ule (PCM) allows intake manifold vacuum to draw
vapors into the combustion chambers during certain
operating conditions.
All gasoline powered engines use a duty cycle
purge system. The PCM controls vapor flow by oper-
ating the duty cycle EVAP purge solenoid. Refer to
Duty Cycle EVAP Canister Purge Solenoid for addi-
tional information.When equipped with certain emissions packages, a
Leak Detection Pump (LDP) will be used as part of
the evaporative system. This pump is used as a part
of OBD II requirements. Refer to Leak Detection
Pump for additional information. Other emissions
packages will use a Natural Vacuum Leak Detection
(NVLD) system in place of the LDP. Refer to NVLD
for additional information.
NOTE: The hoses used in this system are specially
manufactured. If replacement becomes necessary, it
is important to use only fuel resistant hose.
Certain EVAP system components can be found in
(Fig. 1).
25 - 10 EVAPORATIVE EMISSIONSDR
Page 2573 of 2627
CCV HOSE
DESCRIPTION - 8.0L V-10
The 8.0L V-10 engine is equipped with a Crankcase
Ventilation (CCV) system. The CCV system performs
the same function as a conventional PCV system, but
does not use a vacuum controlled valve (PCV valve).
A molded vacuum tube connects manifold vacuum
to the top of the right cylinder head (valve) cover.
The vacuum tube connects to a fixed orifice fitting
(Fig. 2) of a calibrated size 2.6 mm (0.10 inches).
OPERATION - 8.0L V-10
A molded vacuum tube connects manifold vacuum
to the top of the right cylinder head (valve) cover.
The vacuum tube connects to a fixed orifice fitting
(Fig. 2) of a calibrated size 2.6 mm (0.10 inches). The
fitting meters the amount of crankcase vapors drawn
out of the engine.The fixed orifice fitting is grey
in color.A similar fitting (but does not contain a
fixed orifice) is used on the left cylinder head (valve)
cover. This fitting is black in color. Do not inter-
change these two fittings.
When the engine is operating, fresh air enters the
engine and mixes with crankcase vapors. Manifold
vacuum draws the vapor/air mixture through the
fixed orifice and into the intake manifold. The vapors
are then consumed during engine combustion.
EVAP/PURGE SOLENOID
DESCRIPTION
The duty cycle EVAP canister purge solenoid is
located in the engine compartment. It is attached to
the side of the Power Distribution Center (PDC).
OPERATION
The Powertrain Control Module (PCM) operates
the solenoid.
During the cold start warm-up period and the hot
start time delay, the PCM does not energize the sole-
noid. When de-energized, no vapors are purged. The
PCM de-energizes the solenoid during open loop oper-
ation.
The engine enters closed loop operation after it
reaches a specified temperature and the time delay
ends. During closed loop operation, the PCM ener-
gizes and de-energizes the solenoid 5 or 10 times per
second, depending upon operating conditions. The
PCM varies the vapor flow rate by changing solenoid
pulse width. Pulse width is the amount of time the
solenoid energizes. The PCM adjusts solenoid pulse
width based on engine operating condition.
REMOVAL
The duty cycle EVAP canister purge solenoid is
located in the engine compartment. It is attached to
the side of the Power Distribution Center (PDC) (Fig.
3).
(1) Disconnect electrical wiring connector at sole-
noid.
(2) Disconnect vacuum harness at solenoid (Fig. 3).
(3) Remove solenoid from mounting bracket.
INSTALLATION
(1) Install solenoid assembly to mounting bracket.
(2) Connect vacuum harness.
(3) Connect electrical connector.
Fig. 2 FIXED ORIFICE FITTING - 8.0L V-10 ENGINE -
TYPICAL
1 - VACUUM TUBE
2 - FIXED ORIFICE FITTING
3 - COIL PACKS
4 - ORIFICE FITTING HOSE CONNECTIONS
25 - 12 EVAPORATIVE EMISSIONSDR