ECO mode DODGE RAM 1500 GAS 2004 3.G Service Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2004, Model line: RAM 1500 GAS, Model: DODGE RAM 1500 GAS 2004 3.GPages: 429, PDF Size: 7.52 MB
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high gear. When the vehicle speed drops or during
acceleration when the transmission downshifts to second
gear, the clutch automatically disengages.
NOTE:The torque converter clutch will not engage
until the transmission fluid and engine coolant are warm
[usually after 1-3 miles (1.6 - 4.8 km) of driving]. Because
the engine speed is higher when the torque converter
clutch is not engaged, it may seem as if the transmission
is not shifting into Overdrive when cold. This is normal.
Pressing the ªTOW/HAULº button, when the transmis-
sion is sufficiently warm, will demonstrate that the
transmission is able to shift into and out of overdrive.
NOTE:If the vehicle has not been driven in several
days, the first few seconds of operation after shifting the
transmission into gear may seem sluggish. This is due tothe fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds of shifting from Park into
any other gear position.
Manual Transmission Ð 5-Speed
NOTE:The parking brake should be engaged before
leaving the vehicle, especially on an incline.
Truck models with manual transmission are equipped
with a clutch interlocking ignition system. The clutch
pedal must be fully depressed to start the vehicle.
Fully depress the clutch pedal before shifting gears. As
you release the clutch pedal, lightly depress the accelera-
tor pedal.
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Manual Transmission Ð 5±Speed (NV3500)
1500 models are equipped with the NV3500 manual
transmission. Be sure the transmission is in 1st gear when
starting from a standing position. Damage to the clutch
can result from starting in 2nd or 3rd gear. Use each gear
in numerical order ± do not skip a gear.
For most city driving you may find it
easier to use only 1st through 4th gear
ranges. For steady highway driving
with light accelerations, 5th gear is rec-
ommended. To shift into 5th gear, move
the shift lever to the right beyond the
spring pressure point and push it forward. When shifting
from 5th to 4th gear, pull the lever down toward you in
one motion. Do not pull the lever sharply left as you may
shift accidentally into 2nd gear and damage the trans-
mission.To shift into Reverse, come to a complete stop. Depress
the clutch and pause briefly to allow the gear train to
stop. Move the shift lever from the Neutral position
straight across and back into Reverse.
Never drive with your foot resting on the clutch pedal, or
attempt to hold the vehicle on a hill with the clutch pedal
partially engaged, as this will cause abnormal wear on
the clutch.
Recommended Vehicle Shift Speeds
To utilize your manual transmission efficiently for both
fuel economy and performance, it should be upshifted as
listed in the following chart. Shift at the vehicle speeds
listed for acceleration. Earlier upshifts during cruise
conditions (steady speeds) will result in increased fuel
economy, and may be used as indicated.
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Never drive with your foot resting on the clutch pedal, or
attempt to hold the vehicle on a hill with the clutch pedal
partially engaged, as this will cause abnormal wear on
the clutch.
Manual Transmission Shift Speeds
To utilize your manual transmission efficiently for both
fuel economy and performance, it should be upshifted as
listed in the following chart. Shift at the vehicle speeds
listed for acceleration. Earlier upshifts during cruise
conditions (steady speeds) will result in increased fuel
economy, and may be used as indicated.
Manual Transmission Shift Speed in mph (km/h)
EngineModel Axle Model 1 to 2 2 to 3 3 to 4 5 to 6
5.7L2500/
3500ALL
ACCEL
&
CRUISE15 (24) 25 (40) 40 (65) 45 (72)
Downshifting
Moving from a high gear down to a lower gear is
recommended to preserve brakes when driving down
steep hills. In addition, downshifting at the right time
provides better acceleration when you desire to resume
speed. For acceleration at speeds less than 20 mph (30
km/h), 2nd gear is recommended.
FOUR-WHEEL- DRIVE OPERATION Ð IF
EQUIPPED
²
Four-Wheel-Drive Dodge Ram Trucks are equipped
with either a Manually Shifted transfer case or an
Electronically Shifted transfer case. See the operating
instructions for your transfer case, located within this
section.
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NOTE:Remember that everything put into or on the
trailer adds to the load on your vehicle. Also, additional
factory-installed options, or dealer-installed options,
must be considered as part of the total load on your
vehicle. Refer to the Certification label located at the
driver's door for the Gross Vehicle Weight Rating.
WARNING!
Improper towing can lead to an injury accident.
Follow these guidelines to make your trailer towing
as safe as possible:
Perform the maintenance listed in the ªMaintenance
Schedulesº section of this manual (Section 8). When
towing a trailer, never exceed the Gross Axle Weight
Rating (GAWR), or Gross Combined Vehicle Weight
(GCVW).
CAUTION!
When hauling cargo or towing a trailer, do not
overload your vehicle or trailer. Overloading can
cause a loss of control, poor performance or damage
to brakes, axle, engine, transmission, steering, sus-
pension, body structure or tires.
Axle Lubricant and Trailer Towing
1500 Models
²
1500 Modelrear axles are trailer tow ready. Limited
slip rear axles on 1500 models require the use of a
limited slip additive (refer to the ªRecommended
Fluids, Lubricants, and Genuine Partsº section.)
²The limited slip additive is included with the factory
fill.
²If the axle fluid is changed, 4 oz. (118 ml) of limited slip
additive must be added.
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2500/3500 Models
²
The Axles on 2500/3500 Modelsare trailer tow ready
andDO NOT REQUIREany special axle lubes or
additives.
Trailer Towing Recommendations
²
All trailer hitches should be professionally installed on
your vehicle.
²Safety chains must always be used between your
vehicle and trailer.
²Donotinterconnect the hydraulic brake system or
vacuum system of your vehicle with that of the trailer.
This could cause inadequate braking and possible
personal injury. An electrically±actuated electric trailer
brake controller is recommended.
²Trailer brakes are recommended for trailers over 1000
lbs (454 kg) and are required for trailers in excess of
2,000 lbs (907 kg)
²Use an approved wiring harness connector on the
trailer. Standard equipment on all RAM pickup mod-
els provides a 4-way trailer tow connector located
under the bumper. This connector contains the follow-
ing vehicle circuits: park/tail lamps, left stop/turn
lamp, right stop/turn lamp, and ground. With the
optional Trailer Tow Prep package a 7-way connector
is provided with the following additional circuits:
backup lamp, trailer battery and electric brake.
NOTE:Connect trailer lighting and brakes using factory
harnesses only. Do not cut or splice wiring to the brake
circuits.
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If your vehicle has an automatic transmission and you
tow a trailer frequently, change transmission fluid and
filter every 30,000 miles (48 000 km)
SNOWPLOW
Snowplow Prep Packages are available as a factory
installed option. These packages include components
necessary to equip your vehicle with a snowplow.
Dodge Ram 1500 Models
NOTE:Do not use Dodge Ram 1500 Models for snow-
plow applications.
WARNING!
On 1500 Models, snowplows, winches, and other
aftermarket equipment should not be added to the
front end of your vehicle. The airbag crash sensors
may be affected by the change in the front end
structure. The airbags could deploy unexpectedly or
could fail to deploy during a collision resulting in
serious injury or death.
CAUTION!
Using 1500 Model vehicles for snowplow applica-
tions can cause damage to the vehicle.
NOTE:Before installation of a snowplow it is highly
recommended that the owner / installer obtain and
follow the recommendations contained within the Dodge
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during the 1 second time, then all of the mode position
indicator lights will flash continuously until all require-
ments are met or until the Neutral (N) button is released.
NOTE:The ignition key must be ON for a shift to take
place and for the position indicator lights to be operable.
If the key is not ON, the shift will not take place and no
position indicator lights will be on or flashing.
NOTE:Flashing neutral (N) position indicator light
indicates that shift requirements have not been met.WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the
Neutral (N) position without first fully engaging the
parking brake. The transfer case Neutral (N) position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move
despite the transmission position. The parking
brake should always be applied when the driver is
not in the vehicle.
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If you experience unusual vibration after driving in mud,
slush or similar conditions, check the wheels for im-
pacted material. Impacted foreign material can cause a
wheel imbalance. Removing the foreign material from
the wheels will correct the situation.
TRACTION
When driving on wet or slushy roads, it is possible for a
wedge of water to build up between the tire and road
surface. This is known as hydroplaning and may cause
partial or complete loss of vehicle control and stopping
ability. To reduce this possibility, the following precau-
tions should be observed:
1. Slow down during rainstorms or when roads are
slushy.
2. Slow down if road has standing water or puddles.
3. Replace tires when tread wear indicators first become
visible.4. Keep tires properly inflated.
5. Maintain sufficient distance between your vehicle and
the car in front to avoid a collision in a sudden stop.
EQUIPMENT IDENTIFICATION PLATE
The equipment Identification Plate is located on the hood
inner surface.
The following information about your vehicle is dis-
played on this plate: Model, Wheelbase, Vehicle Identifi-
cation Number, Truck Order Number, and code numbers
with descriptions of all production and special equip-
ment on the truck as shipped from the factory.
NOTE:Always refer to the Equipment Identification
Plate When Ordering Parts.
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apparent, and/or the system is not functioning as antici-
pated. Coordinate inspection efforts through a certified
DaimlerChrysler Dealership.9
WARNING!
Fluid level should be checked on a level surface and
with the engine off to prevent injury from moving
parts and to insure accurate fluid level reading. Do
not overfill. Use only manufacturers recommended
power steering fluid.
If necessary, add fluid to restore to the proper indicated
level. With a clean cloth, wipe any spilled fluid from all
surfaces. Refer to Recommended Fluids, Lubricants, and
Genuine Parts for correct fluid type.
Front Suspension Ball Joints
4 x 2 Models
The ball joints and seals should be inspected whenever
the vehicle is serviced for other reasons.
The ball joints originally supplied with the vehicle are
permanently lubricated at the factory and do not require
service. However, if the seals on the ball joints are
damaged, the joints should be replaced. Serviceable
replacement ball joints are available.
Front suspension ball joints should be replaced only by a
qualified service technician using tools specially de-
signed for this purpose. Damage to the joints and/or
suspension components may result if improper replace-
ment procedures are used.
If seals are damaged the ball joints should be replaced to
prevent leakage or contamination of the grease.
340 MAINTAINING YOUR VEHICLE
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Clutch Linkage
If the clutch pedal linkage begins to squeak or grunt, the
clutch pedal pivot bushings should be lubricated. Refer
to Recommended Fluids, Lubricants and Genuine Parts
for the correct lubricant type.
Propeller Shaft Universal Joints
Cross Type (No fittings) ÐRelubrication of this type of
universal joint is not required. The seals should be
inspected for external leaks or damage. If external leaks
or damage is evident, the universal joint should be
replaced.
Rear Axle And 4x4 Front Driving Axle Fluid Level
Refer to Recommended Fluids, Lubricants and Genuine
Parts for the correct Fluid type. For normal service,
periodic fluid level checks are not required. When the
vehicle is serviced for other reasons the exterior surfaces
of the axle assembly should be inspected. If gear oil
leakage is suspected inspect the fluid level.This inspection should be made with the vehicle in a level
position. The fluid level should be even with the bottom
of the fill hole for the Manufacturer's C205F HD Front
Axles. The fluid level should be 5/8º (16 mm) below on
9 1/4º Manufacturer's Rear Axles.
For all 2500/3500 Model axles, the fluid level should be
1/4º 1/4º (6.4 mm 6.4 mm) below the fill hole on the
9.25º Front and 3/4º 1/4º (19 mm 6.4 mm) on 10.5º
Rear axles. The 11.5º Rear Axle level should be 1/4º
1/4º (6.4 mm 6.4 mm) below the fill hole.
Drain and Refill
Vehicles operated in normal service do not have regularly
scheduled oil changes. If fluid has become contaminated
with water or to provide the correct viscosity grade, drain
and refill.
Lubricant Selection
Refer to Recommended Fluids, Lubricants and Genuine
Parts for correct fluid type.
350 MAINTAINING YOUR VEHICLE