service DODGE RAM 1999 Service Repair Manual

 VERIFY 

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Last Major Service Was Performed. 

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INSPECT 

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 Exhaust System 


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 Brake Hoses 


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 Engine Coolant Level, Hoses & Clamps 

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SERVICE 

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 Rotate Tires 


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 Lubricate Steering Linkage 

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REPLACE 

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 Engine Oil 


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 Engine Oil Filter (
1) 

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(
1)  8.0L: Change oil filter at every oil change. 

5.9L: If mileage is less than 6,000 miles (9,600 Km) Yearly, 

replace the oil filter at every oil change. 

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LUBRICATION SPECIFICATIONS 

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Material  Condition  Specification 

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Engine Oil Ambient Temperature Above 0 F SAE 10W-30 

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1)  (-18C) To Over 100F (38C)  


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Ambient Temperature Less Than  SAE 5W-30 

-20F (-29C) Up To 32F (0C) 

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Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 

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Brake Fluid  All  DOT 3 

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Steering  All  Mopar Multi-Mileage 

Linkage   Lubricant 

Lubricant   

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(
1) - SAE 10W-30 engine oil is preferred. Use only API approved 

oil with Starburst Symbol. 

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FLUID CAPACITIES 

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Item  Condition  Specification (1) 

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Engine Oil  5.9L: Drained, W/New Filter  5 Qts. (4.7L) 


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 8.0L: Drained, W/New Filter  5 Qts. (4.7L) 


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 5.9L: Drained  4.5 Qts. (4.2L) 

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Engine  5.9L: Drained  20 Qts. (19L) 

Coolant 
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  8.0L: Drained  24 Qts. (22.7L) 

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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
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108,000 MILE (173,000 KM) SEVERE DUTY SERVICE
108,000 MILE (173,000 KM) SEVERE DUTY SERVICE
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VERIFY 

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Last Major Service Was Performed. 

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INSPECT 

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 Exhaust System 


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 Brake Hoses 


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 Engine Air Cleaner & Air Pump Filters 


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 Brake Linings 

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SERVICE 

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 Lubricate Steering Linkage 


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 Automatic Transmission Bands 

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REPLACE 

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 Engine Oil 


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 Engine Oil Filter 


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 Automatic Transmission Fluid & Filter 


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 Transfer Case Fluid 


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 Rear Axle Fluid 


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 Front Axle Fluid (4x4) 


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 Engine Coolant 

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(
1)  8.0L: Change oil filter at every oil change. 

5.9L: If mileage is less than 6,000 miles (9,600 Km) Yearly, 

replace the oil filter at every oil change. 

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LUBRICATION SPECIFICATIONS 

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Material  Condition  Specification 

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Engine Oil Ambient Temperature Above 0 F SAE 10W-30 

(
1)  (-18C) To Over 100F (38C)  


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Ambient Temperature Less Than  SAE 5W-30 

-20F (-29C) Up To 32F (0C) 

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Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

Differential  Model 248 (4WD)  7.3 Pts. (3.4L) 


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 Model 267 (2WD)  7 Pts. (3.3L) 


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 Model 267 (4WD)  7.8 Pts. (3.6L) 


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 Model 286 (2WD)  6.8 Pts. (3.2L) 


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 Model 286 (4WD)  10.1 Pts. (4.8L) 

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Front Axle  Model 216  6.8 Pts. (3.6L) 

Lubricant 
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 Model 248  7.6 Pts. (3.6L) 

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Transfer Case NV241  5 Pts. (2.7L) 

Fluid 
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 NV241 HD  6.5 Pts. (3.5L) 


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 NV241 HD W/PTO  9 Pts. (4.9L) 

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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
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111,000 MILE (185,000 KM) SEVERE DUTY SERVICE
111,000 MILE (185,000 KM) SEVERE DUTY SERVICE
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VERIFY 

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Last Major Service Was Performed. 

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INSPECT 

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 Exhaust System 


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 Brake Hoses 


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 Engine Coolant Level, Hoses & Clamps 

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SERVICE 

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 Rotate Tires 


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 Lubricate Steering Linkage 

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REPLACE 

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 Engine Oil 


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 Engine Oil Filter (
1) 

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(
1)  8.0L: Change oil filter at every oil change. 

5.9L: If mileage is less than 6,000 miles (9,600 Km) Yearly, 

replace the oil filter at every oil change. 

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LUBRICATION SPECIFICATIONS 

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Material  Condition  Specification 

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Engine Oil Ambient Temperature Above 0 F SAE 10W-30 

(
1)  (-18C) To Over 100F (38C)  

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Ambient Temperature Less Than  SAE 5W-30 

-20F (-29C) Up To 32F (0C) 

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Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 

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Brake Fluid  All  DOT 3 

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Steering  All  Mopar Multi-Mileage 

Linkage   Lubricant 

Lubricant   

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(
1) - SAE 10W-30 engine oil is preferred. Use only API approved 

oil with Starburst Symbol. 

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FLUID CAPACITIES 

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Item  Condition  Specification (1) 

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Engine Oil  5.9L: Drained, W/New Filter  5 Qts. (4.7L) 


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 8.0L: Drained, W/New Filter  5 Qts. (4.7L) 


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 5.9L: Drained  4.5 Qts. (4.2L) 

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Engine  5.9L: Drained  20 Qts. (19L) 

Coolant 
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 8.0L: Drained  24 Qts. (22.7L) 

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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
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114,000 MILE (190,000 KM) SEVERE DUTY SERVICE
114,000 MILE (190,000 KM) SEVERE DUTY SERVICE
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VERIFY 

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Last Major Service Was Performed. 

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INSPECT 

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 Exhaust System 


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 Brake Hoses 


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 Engine Coolant Level, Hoses & Clamps 

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SERVICE 

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 Lubricate Steering Linkage 

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REPLACE 

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 Engine Oil 


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 Engine Oil Filter (
1) 

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(
1)  8.0L: Change oil filter at every oil change. 

 5.9L: If mileage is less than 6,000 miles (9,600 Km) Yearly, 

replace the oil filter at every oil change. 

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LUBRICATION SPECIFICATIONS 

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Material  Condition  Specification 

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Engine Oil Ambient Temperature Above 0 F SAE 10W-30 

(
1)  (-18C) To Over 100F (38C)  


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Ambient Temperature Less Than  SAE 5W-30 

-20F (-29C) Up To 32F (0C) 

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Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 

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Brake Fluid  All  DOT 3 

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Steering  All  Mopar Multi-Mileage 

Linkage   Lubricant 

Lubricant   

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(
1) - SAE 10W-30 engine oil is preferred. Use only API approved 

oil with Starburst Symbol. 

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FLUID CAPACITIES 

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Item  Condition  Specification (1) 

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Engine Oil  5.9L: Drained, W/New Filter  5 Qts. (4.7L) 


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 8.0L: Drained, W/New Filter  5 Qts. (4.7L) 


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 5.9L: Drained  4.5 Qts. (4.2L) 

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Engine  5.9L: Drained  20 Qts. (19L) 

Coolant 
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 8.0L: Drained  24 Qts. (22.7L) 

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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
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117,000 MILE (185,000 KM) SEVERE DUTY SERVICE
117,000 MILE (185,000 KM) SEVERE DUTY SERVICE
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VERIFY 

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Last Major Service Was Performed. 

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INSPECT 

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 Exhaust System 


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 Brake Hoses 


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 Engine Coolant Level, Hoses & Clamps 

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SERVICE 

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  Rotate Tires 


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 Lubricate Steering Linkage 

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REPLACE 

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 Engine Oil 


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 Engine Oil Filter (
1) 

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(
1)  8.0L: Change oil filter at every oil change. 

5.9L: If mileage is less than 6,000 miles (9,600 Km) Yearly, 

replace the oil filter at every oil change. 

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LUBRICATION SPECIFICATIONS 

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Material  Condition  Specification 

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Engine Oil Ambient Temperature Above 0 F SAE 10W-30 

(
1)  (-18C) To Over 100F (38C)  


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Ambient Temperature Less Than  SAE 5W-30 

-20F (-29C) Up To 32F (0C) 

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Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 

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Brake Fluid  All  DOT 3 

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Steering  All  Mopar Multi-Mileage 

Linkage   Lubricant 

Lubricant   

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(
1) - SAE 10W-30 engine oil is preferred. Use only API approved 

oil with Starburst Symbol. 

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FLUID CAPACITIES 

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Item  Condition  Specification (1) 

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Engine Oil  5.9L: Drained, W/New Filter  5 Qts. (4.7L) 


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 8.0L: Drained, W/New Filter  5 Qts. (4.7L) 


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 5.9L: Drained  4.5 Qts. (4.2L) 

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Engine  5.9L: Drained  20 Qts. (19L) 

Coolant 
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 8.0L: Drained  24 Qts. (22.7L) 

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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
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120,000 MILE (199,000 KM) SEVERE DUTY SERVICE
120,000 MILE (199,000 KM) SEVERE DUTY SERVICE
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VERIFY 

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Last Major Service Was Performed. 

SC HED ULE D S ER VIC ES
 


INSPECT 



 Exhaust System 




 Brake Hoses 




 Engine Coolant Level, Hoses & Clamps 




 Engine Air Cleaner & Air Pump Filters 




 Brake Linings 




SERVICE 



 Lubricate Steering Linkage 




 Automatic Transmission Bands 




 Clean EGR Passages (5.9L) 




REPLACE 



 Engine Oil 




 Engine Oil Filter (
1) 




 Automatic Transmission Fluid & Filter 




 Rear Axle Fluid 




 Front Axle Fluid (4x4) 




 Spark Plugs 




 Ignition Cables 




 PCV Valve (5.9L) 




 EGR Valve (5.9L) 




 Distributor Cap & Rotor (5.9L) 



(
1)  8.0L: Change oil filter at every oil change. 

5.9L: If mileage is less than 6,000 miles (9,600 Km) Yearly, 

replace the oil filter at every oil change. 




LUBRICATION SPECIFICATIONS 




Material  Condition  Specification 





Engine Oil Ambient Temperature Above 0 F SAE 10W-30 

(
1)  (-18C) To Over 100F (38C)  





Ambient Temperature Less Than  SAE 5W-30 

-20F (-29C) Up To 32F (0C) 





Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 





Brake Fluid  All  DOT 3 






C - S PEC IF IC ATIO NS

1999 D odge P ic ku p R 1500
1999 ENGINE PERFORMANCE
CHRY - Service & Adjustment Specifications - Trucks
Caravan, Dakota, Durango, Ram Pickup, Ram Van, Ram Wagon,
Town & Country, Voyager
INTRODUCTION
Use this article to quickly find specifications related to
servicing and on-vehicle adjustments. This is a quick-reference
article to use when you are familiar with an adjustment procedure and
only need a specification.
CAPACITIES
BATTERY SPECIFICATIONS








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Application & Group Cold Cranking Amp Hr.
Amps Rating
Caravan
2.4L (Group 34) ....................... 600 ................. 66\
3.0L (Group 34) ....................... 500 ................. 60\
3.3L (Group 34) ....................... 500 ................. 60\
3.8L
Std. Battery (Group 34) .............. 600 ................. 66\
Opt. Battery (Group 34) .............. 685 ................. 72\
Dakota & Durango
Std. Battery (Group 27) ............... 600 ................. 66\
Opt. Battery (Group 27) ............... 750 ................. 75\
Ram Pickup
3.9L, 5.2L & 5.9L (Gasoline)
Std. Battery (Group 27) .............. 600 ................. 66\
Opt. Battery (Group 27) .............. 750 ................. 75\
5.9L (Diesel) ( 2) & 8.0L .............. 750 ................. 75
Ram Van & Ram Wagon
Std. Battery (Group 27) ............... 600 ................. 66\
Opt. Battery (Group 27) ............... 750 ................. 75\
Town & Country
3.3L (Group 34) ....................... 500 ................. 60\
3.8L
Std. Battery (Group 34) .............. 600 ................. 66\
Opt. Battery (Group 34) .............. 685 ................. 72\
Voyager
2.4L (Group 34) ....................... 600 ................. 66\
3.0L (Group 34) ....................... 500 ................. 60\
3.3L (Group 34) ....................... 500 ................. 60\
( 1) - Information is not available from manufacturer.
( 2) - Two batteries.









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FLUID CAPACITIES (CARAVAN, TOWN & COUNTRY, & VOYAGER)








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Application ( 1) Quantity
Crankcase (Includes Filter) ( 2)
2.4L, 3.0L, 3.3L & 3.8L .......................... 4.5 Qts. (4.3L)\
Cooling System ( 3)

Cooling System (Includes Heater)
3.9L ........................................... 14.6 Qts. (13.8L)\
5.2L ........................................... 16.5 Qts. (15.6L)\
5.9L
With Rear Heater .............................. 16.0 Qts. (15.1L)\
Without Rear Heater ........................... 15.0 Qts. (14.2L)\
Automatic Transmission (Mopar ATF Plus Type 7176)
32RH (3.9L)
Drain & Refill .............................. (3) 1.5 Qts. (1.4L)
Dry Refill .......................... ( 4) 8.5-8.8 Qts. (8.0-8.3L)
46RE (5.2L & 5.9L)
Drain & Refill .............................. ( 3) 1.5 Qts. (1.4L)
Dry Refill ...................... ( 4) 11.5-11.7 Qts. (10.8-11.1L)
Power Steering Fluid ( 5) ........................... 2.7 Pts. (1.3L)
Rear Differential
Dana 60
(Model 248 - SAE 90/API GL-5) ( 6)( 7) ............ 6.3 Pts. (2.9L)
8 1/4" & 9 1/4" Ring Gear
(SAE 80W-90/API GL-5) ( 8)( 9) .................... 4.8 Pts. (2.3L)
( 1) - Approximate quantity listed.
( 2) - Use an API energy conserving engine oil that is certified for
gasoline engines.
( 3) - Add this amount of fluid. Start engine and shift transmission
through all gears and back to Neutral. Add additional fluid to
bring fluid level to the MIN mark on dipstick. Recheck fluid
level with transmission at normal operating temperature. Adjust
fluid level to MAX mark on dipstick. Approximate drain and
refill capacity is 4.0 qts. (3.8L).
( 4) - Quantity may vary by type of oil cooler and oil cooler lines.
( 5) - Use only Mopar power steering fluid. DO NOT use automatic
transmission fluid.
( 6) - Rear differential may be identified by full-floating axles
shafts.
( 7) - Models with Trac-Lok limited slip differential must have 6 ozs.
(.18L) of Mopar Trac-Lok Friction Modifier added if lubricant is\
changed.
( 8) - Rear differential may be identified by number of bolts on rear
cover. The 8 1/4" ring gear has 10 bolts on rear cover and 9
1/4" ring gear has 12 bolts on rear cover.
( 9) - Models with Trac-Lok limited slip differential must have 5 ozs.
(.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is\
changed.









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QUICK-SERVICE
SERVICE INTERVALS & SPECIFICATIONS
REPLACEMENT INTERVALS (CARAVAN, TOWN & COUNTRY, & VOYAGER) ( 1)








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Component Months Miles
Air Filter
Normal Service ..................... 24 ................. 30,000
Severe Service .................... ( 2) ............. ( 3) 15,000
Camshaft Timing Belt
2.4L
Normal Service .................... 96 ................ 120,000
Severe Service ................... ( 2) ................ 120,000
3.0L
Normal Service ( 4) ................ 48 ................. 60,000

Severe Service (4) ............... ( 2) ................. 60,000
Coolant ............................. ( 5) .................... ( 5)
Drive Belt ........................... 48 ................. 60,000
Engine Oil
Normal Service ..................... 6 .................... 7500
Severe Service .................... ( 2) ................... 3000
Engine Oil Filter
Normal Service
2.4L .............................. 6 .................... 7500
All Others ........................ 12 ................. 15,000
Severe Service
2.4L ............................. ( 2) ................... 3000
All Others ....................... ( 2) ................... 6000
PCV Valve ( 4)
Normal Service ..................... 48 ................. 60,000
Severe Service .................... ( 2) ................. 30,000
Spark Plugs
2.4L & 3.0L
Normal Service .................... 24 ................. 30,000
Severe Service ................... ( 2) ................. 30,000
3.3L & 3.8L
Normal Service ................... ( 2) ................ 100,000
Severe Service ................... ( 2) ................. 75,000
Spark Plug Wires
2.4L & 3.0L
Normal Service .................... 48 ................. 60,000
Severe Service ................... ( 2) ................. 60,000
3.3L & 3.8L
Normal Service ................... ( 2) ................ 100,000
Severe Service ................... ( 2) ................. 75,000
Automatic Transaxle Fluid, Filter
& Band Adjustment ( 6)
Normal Service ..................... 24 ................. 30,000
Severe Service .................... ( 2) ................. 15,000
Power Transfer Unit Fluid
(AWD - Severe Service) ( 7) ......... ( 2) ................. 15,000
Rear Differential & Overrunning
Clutch Fluid/n
(AWD - Severe Service) ( 7) ........ ( 2) ................. 21,000
( 1) - Different interval may be required for normal and severe
service. Severe service is described as use of ethanol fuel,
frequent short trip operation of less than 5 miles, long periods
of engine idling, trailer towing, police, taxi, local delivery
service, or operating in dusty or excessively hot conditions.
( 2) - Monthly interval is not available from manufacturer.
( 3) - Inspect air filter every 15,000 miles and replace as necessary.
Replace at 30,000 miles unless previously replaced during
inspection.
( 4) - Inspect at scheduled interval and replace as necessary. Inspect
every 30,000 miles after first scheduled interval if not
previously replaced at scheduled interval listed.
( 5) - Replace coolant at 45,000 miles or 36 months whichever occurs
first. Replace coolant at 36 months regardless of mileage. After
first coolant change, replace coolant every 24 months or 30,000
miles thereafter.
( 6) - Band adjustment required on 3-speed automatic transaxle.
( 7) - Normal service interval is not available from manufacturer.
Manufacturer lists service schedule only under severe service
conditions.









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REPLACEMENT INTERVALS (DAKOTA) ( 1)