tire type DODGE RAM 1999 Service Repair Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 1999, Model line: RAM, Model: DODGE RAM 1999Pages: 1691, PDF Size: 40.34 MB
Page 131 of 1691
Refrigerant R-12 based systems use mineral oil, while R-134a
systems use synthetic Polyalkylene Glycol (PAG) oils. Using a mineral
oil based lubricant with R-134a will result in A/C compressor failure
due to lack of proper lubrication.
Following are the most common R-134a refrigerant oils used by
most domestic vehicles:
Chrysler Corp., Eagle & Jeep
Use ND-8 PAG oil, SUN PAG 56 oil, SP-10 PAG Oil, or SP-20 PAG
oil.
Ford Motor Co.
Use YN-12B or YN-12C PAG Refrigerant Oil (specification WSH-
M1C231-B) or SP-20 PAG Oil (specification WST-M1C231-B2).
General Motors
On all models except Saturn, use PAG Refrigerant Oil (Part
No. 12345923). On Saturn, use Saturn PAG refrigerant oil.
NOTE: PAG oil absorbs moisture very rapidly, 2.3-5.6 percent by
weight as compared to a mineral oil absorption rate of .005
percent by weight.
NOTE: Use ONLY the specified oil for the appropriate system or A/C
compressor. Always check the underhood A/C specification
label or A/C compressor label before adding refrigerant oil
to A/C system.
SYSTEM SERVICE VALVES
SCHRADER-TYPE VALVES
NOTE: Although similar in construction and operation to a tire
valve, NEVER replace a Schrader-type valve with a tire
valve.
Schrader valve is similar in construction and operation to a
tire valve. See Fig. 4. When a test gauge hose is attached (hose has
built-in valve core depressor), Schrader stem is pushed inward to the
open position and allows system pressure to reach the gauge.
If test hose being used does not have a built-in core
depressor, an adapter must be used. Never attach hoses or adapters to
a Schrader valve unless it is first connected to manifold gauge set.
Fig. 4: Schrader Service Valve (Compressor Location Shown)
SPECIAL VALVE CONNECTORS
On some General Motors models, thread size on high-side
Page 163 of 1691
be detected if leak testing is performed too quickly.
BUBBLE DETECTOR LEAK TESTING PROCEDURE
This leak detection method is recommended when it is
impossible or difficult to determine the exact location of the leak
using other methods. Although commercial bubble detectors are more
effective, household soap solutions may be used.
Using the dauber that comes with the commercial soap
solution, apply the solution to all joints, connections, fittings or
controls where a leak might be suspected. If high-suds household
solutions are used, apply them with a small brush. Wherever bubbles
form, leaks are present and must be repaired. check the entire system
as there may be more than one leak.
ELECTRONIC LEAK TESTING PROCEDURE
NOTE: Some electronic leak detectors will function on only R-12
systems or on only R-134a systems, and some will function on
both R-12 and R-134a systems. Familiarize yourself with the
tester being used and know what type of system you are leak
testing.
Electronic leak detectors should be used in well ventilated
areas. Avoid using them around explosive gases. Always follow
manufacturer's instructions for the specific tester being used. If
none are available, proceed as follows:
1) Turn all controls and detector sensitivity knob to OFF
position or zero setting. Connect leak detector to an approved source
of power. Turn switch ON, and allow unit to warm up for approximately
5 minutes.
2) Check operation of tester by positioning probe in a
reference source where refrigerant is known to be present in small
amounts. Adjust controls and sensitivity knob until detector reacts
properly. Move probe away from refrigerant source and the reaction
should stop. If it continues, adjust the sensitivity knob to a lower
setting.
3) When tester reacts properly, leak test air conditioning
system by moving probe UNDER all components, fittings and connections.
Keep the probe moving. To check evaporator insert probe into drain
tube opening or a heater duct. DO NOT allow probe to contact
refrigerant or refrigerant oil. When leaks are found, repair them as
necessary. Keep in mind that there may be more than one leak.
DYE SOLUTION LEAK TESTING PROCEDURES
CAUTION: Dye-charged refrigerant cans are available to be used as
internal leak detectors. The use of this type of solution may
void some manufacturer's warranties. Be sure to check with
the A/C system manufacturer concerning the use of dye-charged
leak detectors. Dyes which work in R-12 systems will not work
in R-134a systems.
The following procedure is for introducing a dye solution,
not dye-charged refrigerant, into A/C system.
1) Connect manifold gauge set to air conditioning system in a
normal manner. Remove center hose from manifold gauge set, and replace
it with a short piece (6" long) of 1/4" tubing using two 1/4" flare
nuts. Connect a container of dye solution to the tubing.
2) Connect one end of gauge set center hose to dye solution
container. Connect a container of refrigerant to the other end of the
hose. Operate engine at idle speed. Set the air conditioning system
for maximum cooling. Slowly open the low-side hand valve to allow the
Page 210 of 1691
AN TI- L O CK B RAK E S A FE TY P R EC AU TIO NS
1999 D odge P ic ku p R 1500
GENERAL INFORMATION
Anti-Lock Brake Safety Precautions
* PLEASE READ THIS FIRST *
This article is intended for general information purposes
only. This information may not apply to all makes and models. If
vehicle is equipped with Anti-Lock Brake System (ABS), refer to
appropriate ANTI-LOCK BRAKE SYSTEM article in the BRAKES section for
description, operation, depressurizing, testing, system bleeding,
trouble shooting and servicing of specific system.
WARNING: Failure to depressurize ABS could lead to physical injury.
ANTI-LOCK BRAKE SAFETY PRECAUTIONS
WARNING: Failure to depressurize ABS could lead to physical injury.
* NEVER open a bleeder valve or loosen a hydraulic line
while ABS is pressurized.
* NEVER disconnect or reconnect any electrical connectors
while ignition is on. Damage to ABS control unit may result.
* DO NOT attempt to bleed hyudarulic system without first
referring to the appropriate ANTI-LOCK BRAKE SYSTEM article
in the BRAKES section.
* Only use specially designed brake hoses/lines on ABS equipped
vehicles.
* DO NOT tap on speed sensor components (sensor, sensor rings).
Sensor rings must be pressed into hubs, NOT hammered into
hubs. Striking these components can cause demagnetization or
a loss of polarization, affecting the accuracy of the speed
signal returning to the ABS control unit.
* DO NOT mix tire sizes. Increasing the width, as long as tires
remain close to the original diameter, is acceptable. Rolling
diameter must be identical for all 4 tires. Some
manufacturers recommend tires of the same brand, style and
type. Failure to follow this precaution may cause inaccurate
wheel speed readings.
* DO NOT contaminate speed sensor components with grease. Only
use recommended coating, when system calls for an
anti-corrosion coating.
* When speed sensor components have been removed, ALWAYS check
sensor-to-ring air gaps when applicable. These specifications
can be found in each appropriate article.
* ONLY use rocommended brake fluids. DO NOT use silicone brake
fluids in an ABS equipped vehicle.
* When instlling transmittion devices (CB's, telephones, etc.)
on ABS equipped vehicles, DO NOT locate the antenna near the
ABS control unit (or any control unit).
* Disconnect all on-board computers, when using electric
welding equipment.
* DO NOT expose the ABS control unit to prolonged periods of
high heat (185
F/85 C for 2 hours is generally considered a
maximum limit).
Page 458 of 1691
Apply multipurpose lubricant (NLGI grade 2 EP) to "U" joints
and slip joint fittings.
INSPECTION
Abnormal vibration and noise can come from many driveline
sources. Drive shaft vibration/noise increases with vehicle speed
(MPH). A vibration that occurs within a specific speed is not caused
by drive shaft imbalance. Before overhauling driveline, check for
other causes/sources of possible vibration/noise.
TIRES & WHEELS
Check tire inflation and wheel balance. Check for foreign
objects in tread, damaged tread, mismatched tread patterns or
incorrect tire sizes. Check for bent wheels.
CENTER BEARING
Tighten drive shaft center bearing mounting bolts. If bearing
insulator is deteriorated or oil-soaked, or drive shaft can be moved
up/down in support, replace center bearing support assembly.
ENGINE & TRANSMISSION MOUNTS
Tighten mounting bolts. If rubber mounts are deteriorated or
broken, replace as needed.
DRIVE SHAFT(S)
Check drive shaft(s) for missing weights, broken welds, or
for dents affecting balance. Check for undercoating, mud, snow/ice on
drive shaft(s). Clean shafts thoroughly and test drive.
"U" JOINTS
Check for foreign material lodged in joints and flange/yokes.
Check for loose "U" joint-to-flange mounting bolts. Check for worn "U"
joint needle bearings. Check for Reddish-Brown rust-dust around "U"
joint caps. Replace "U" joints if necessary.
ADJUSTMENTS
CHECKING DRIVE SHAFT PHASING
One-Piece Drive Shafts
1) Ensure "U" joint flanges on either end of drive shaft are
in same plane. See Fig. 2. Drive shafts with slip joints between yokes
often have arrows to aid in alignment. If yokes are not in same plane,
disassemble slip joint from drive shaft splines. Install slip joint
back onto drive shaft splines, aligning "U" joint yokes. Test drive.
2) Single tube type drive shaft has slip joint on outside of
"U" joint yoke (at transmission end). If one-piece tube type drive
shaft yokes are out of alignment, the drive shaft is torque-twisted.
Drive shaft must be replaced.
Page 664 of 1691
EN G IN E O VER HAU L P R O CED URES - G EN ER AL IN FO RM ATIO N
1999 D odge P ic ku p R 1500
Engine Overhaul Procedures - General Information
ALL PISTON ENGINES
* PLEASE READ THIS FIRST *
Examples used in this article are general in nature and do
not necessarily relate to a specific engine or system. Illustrations
and procedures have been chosen to guide mechanic through engine
overhaul process. Descriptions of processes of cleaning, inspection,
assembly and machine shop practice are included.
Always refer to appropriate engine overhaul article in the
ENGINES section for complete overhaul procedures and specifications
for the vehicle being repaired.
ENGINE IDENTIFICATION
The engine may be identified from its Vehicle Identification
Number (VIN) stamped on a metal tab. Metal tab may be located in
different locations depending on manufacturer. Engine identification
number or serial number is located on cylinder block. Location varies
with manufacturer.
INSPECTION PROCEDURES
* PLEASE READ THIS FIRST *
NOTE: Always refer to appropriate engine overhaul article in the
ENGINES section for complete overhaul procedures and
specifications for the vehicle being repaired.
GENERAL
Engine components must be inspected to meet manufacturer's
specifications and tolerances during overhaul. Proper dimensions and
tolerances must be met to obtain proper performance and maximum engine
life.
Micrometers, depth gauges and dial indicator are used for
checking tolerances during engine overhaul. Magnaflux, Magnaglo, dye-
check, ultrasonic and x-ray inspection procedures are used for parts
inspection.
MAGNETIC PARTICLE INSPECTION
Magnaflux & Magnaglo
Magnaflux is an inspection technique used to locate material
flaws and stress cracks. The part in question is subjected to a strong
magnetic field. The entire part, or a localized area, can be
magnetized. The part is coated with either a wet or dry material that
contains fine magnetic particles.
Cracks which are outlined by the particles cause an
interruption in the magnetic field. The dry powder method of Magnaflux
can be used in normal light. A crack will appear as an obvious bright
line.
Fluorescent liquid is used in conjunction with a blacklight
in a second Magnaflux system called Magnaglo. This type of inspection
demands a darkened room. The crack will appear as a glowing line in
this process. Both systems require complete demagnetizing upon
Page 870 of 1691
MAIN TE N AN CE IN FO RM ATIO N
1999 D odge P ic ku p R 1500
1997-99 MAINTENANCE
Chrysler Motors Maintenance Information
Dodge: Ram Pickup R1500
Ram Pickup R2500
Ram Pickup R3500
* PLEASE READ THIS FIRST *
Before preforming maintenance on vehicle, ensure that all
cautions and warnings have been observed to prevent vehicle damage or
personal injury. See CAUTIONS & WARNINGS.
NOTE: For scheduled maintenance intervals and the related fluid
capacities, fluid specifications and labor times for major
service intervals, see SCHEDULED SERVICES article below:
R1500
* SCHEDULED SERVICES - NORMAL SERVICE (GAS)
* SCHEDULED SERVICES - SEVERE SERVICE (GAS)
* SCHEDULED SERVICES - NORMAL SERVICE (DIESEL)
* SCHEDULED SERVICES - NORMAL SERVICE (DIESEL)
R2500
* SCHEDULED SERVICES - NORMAL SERVICE (GAS)
* SCHEDULED SERVICES - SEVERE SERVICE (GAS)
* SCHEDULED SERVICES - NORMAL SERVICE (GAS - MD)
* SCHEDULED SERVICES - SEVERE SERVICE (GAS - MD)
* SCHEDULED SERVICES - NORMAL SERVICE (DIESEL)
* SCHEDULED SERVICES - NORMAL SERVICE (DIESEL)
R3500
* SCHEDULED SERVICES - NORMAL SERVICE (GAS - MD)
* SCHEDULED SERVICES - SEVERE SERVICE (GAS - MD)
* SCHEDULED SERVICES - NORMAL SERVICE (DIESEL)
* SCHEDULED SERVICES - NORMAL SERVICE (DIESEL)
Warranty information and specifications for fluid
capacities, lubrication specifications, wheel and tire size,
and battery type are covered in this article.
MODEL IDENTIFICATION
VIN LOCATION
The Vehicle Identification Number (VIN) is located on the
left side of the dash panel at the base of the windshield. The VIN
chart explains the code characters.
VIN CODE ID EXPLANATION
Page 893 of 1691
CAUTION: Disconnect negative battery cable before servicing any air
bag system, steering column or passenger side dash
component. After any repair, turn ignition key to the ON
position from passenger's side of vehicle in case of
accidental air bag inflation
AIR CONDITIONING SERVICING
WARNING: Avoid breathing R-134a refrigerant and PAG lubricant vapors,
exposure may irritate eyes, nose and throat. To remove
R-134a from system use R-134a recycling equipment that meets
SAE J2210 specifications. If accidental system discharge
occurs, ventilate work area before resuming service.
WARNING: R-134a service equipment or vehicle A/C systems SHOULD NOT
be pressure tested or leak tested with compressed air. Some
mixtures of air/R134a have shown to be combustible at
elevated pressures. These mixtures are dangerous and may
cause fire and/or explosions. See AIR CONDITIONING SERVICE
article in GENERAL INFORMATION section.
AIR CONDITIONING MAINTENANCE
WARNING: NEVER add A/C refrigerant to correct a non-cooling problem
unless pressure gauges are connected to the system by a
certified technician. Lack of cooling may be caused by a
restriction, therefore adding refrigerant can cause a
dangerous pressure rise.
ANTI-LOCK BRAKE SYSTEM
CAUTION: The anti-lock brake system contains electronic equipment that
can be susceptible to interference caused by improperly
installed or high output radio transmitting equipment. Since
this interference could cause the possible loss of the
antilock braking capability, such equipment should be
installed by qualified professionals.
On models equipped with anti-lock brake systems, ALWAYS
observe the following cautions:
* DO NOT attempt to bleed hydraulic system without first
referring to the appropriate ANTI-LOCK BRAKE SYSTEM article
in the BRAKES Section.
* DO NOT mix tire sizes. As long as tires remain close to the
original diameter, increasing the width is acceptable.
Rolling diameter must be identical for all 4 tires. Some
manufacturers recommend tires of the same brand, style and
type. Failure to follow this precaution may cause inaccurate
wheel speed readings.
* Use ONLY recommended brake fluids. DO NOT use silicone brake
fluids in an ABS-equipped vehicle.
AUTOMATIC TRANSAXLE FLUID SERVICE
WARNING: Make certain no fluid is spilled when the transaxle fluid
is inspected. Wipe up any spilled fluid completely.
AXLE FLUID
CAUTION: Axle lubricant should be changed whenever the axle has
Page 1004 of 1691
![DODGE RAM 1999 Service Repair Manual Coolant Distilled Water &
Ethylene Glycol
\
\](/img/12/56915/w960_56915-1003.png "DODGE RAM 1999 Service Repair Manual Coolant Distilled Water &
Ethylene Glycol
\
\")
Coolant Distilled Water &
Ethylene Glycol
\
\
\
\
\
\
\
Brake Fluid All DOT 3
\
\
\
\
\
\
\
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
\
\
\
\
\
\
\
Automatic All ATF+2 Type 7176
Transmission
Fluid
\
\
\
\
\
\
\
Wheel Bearing All High Temperature Multi-
Grease -Purporse EP Grease
\
\
\
\
\
\
\
(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
\
\
\
\
\
\
\
FLUID CAPACITIES
\
\b\
\
\
\b\
\
\
Item Condition Specification (1)
\
\
\
\
\
\
\
Engine Oil Capacity, Upper Safe Mark 10 Qts. (9.5L)
\
\
\
\
\
Capacity, Lower Safe Mark 8 Qts. (7.5L)
\
\
\
\
\
\
\
Engine Drained 26 Qts. (24.5L)
Coolant
\
\
\
\
\
\
\
Automatic 46RE: Dry Fill 17 Qts. (16L)
Transmission
\
\
\
\
\
Fluid 47RE: Dry Fill 17 Qts. (16L)
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
\
\
\
\
\
\
\
30,000 MILE (48,000 KM)/30 MONTH NORMAL SERVICE
30,000 MILE (48,000 KM)/30 MONTH NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b\
\
\
\
\
\
\
Last Major Service Was Performed.
\
\
\
\
\
\
\
INSPECT
\b\
\
\
\
\
\
\
Exhaust System
\
\
\
\
\
\
\
Brake Hoses
\
\
\
\
\
\
\
Engine Coolant Level, Hoses & Clamps
\
\
\
\
\
\
\
SERVICE
\b\
\
\
\
\
\
\
Rotate Tires
\
\
\
\
\
\
\
Lubricate Steering Linkage
\
\
\
\
\
\
\
REPLACE
\b\
\
\
\
\
\
\
Page 1006 of 1691
![DODGE RAM 1999 Service Repair Manual
\
\
\
\
\
\
\
Drive Belts](/img/12/56915/w960_56915-1005.png "DODGE RAM 1999 Service Repair Manual
\
\
\
\
\
\
\
Drive Belts")
\
\
\
\
\
\
\
Drive Belts
\
\
\
\
\
\
\
Water Pump Weep Hole For Blockage
\
\
\
\
\
\
\
SERVICE
\b\
\
\
\
\
\
\
Rotate Tires
\
\
\
\
\
\
\
Lubricate Steering Linkage
\
\
\
\
\
\
\
Clean Fuel Strainer
\
\
\
\
\
\
\
REPLACE
\b\
\
\
\
\
\
\
Engine Oil
\
\
\
\
\
\
\
Engine Oil Filter
\
\
\
\
\
\
\
Engine Coolant
\
\
\
\
\
\
\
Fuel Filter
\
\
\
\
\
\
\
Transfer Case Fluid
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\
\b\
\
\
\b\
\
\
Material Condition Specification
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Above 10 F SAE 15W-40
(
1) (-12 C) To Over 30 F (-1 C)
\
\
\
\
\
Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
\
\
\
\
\
Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\
\
\
\
\
\
\
Brake Fluid All DOT 3
\
\
\
\
\
\
\
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
\
\
\
\
\
\
\
Transfer Case All ATF+2 Type 7176
Fluid Or DEXRON III ATF
\
\
\
\
\
\
\
(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
\
\
\
\
\
\
\
FLUID CAPACITIES
\
\b\
\
\
\b\
\
\
Item Condition Specification (1)
\
\
\
\
\
\
\
Engine Oil Capacity, Upper Safe Mark 10 Qts. (9.5L)
\
\
\
\
\
Capacity, Lower Safe Mark 8 Qts. (7.5L)
Page 1014 of 1691
![DODGE RAM 1999 Service Repair Manual Rotate Tires
\
\
\
\
\
\](/img/12/56915/w960_56915-1013.png "DODGE RAM 1999 Service Repair Manual Rotate Tires
\
\
\
\
\
\")
Rotate Tires
\
\
\
\
\
\
\
Lubricate Steering Linkage
\
\
\
\
\
\
\
Automatic Transmission Bands
\
\
\
\
\
\
\
Adjust Valve Lash Clearance
\
\
\
\
\
\
\
Clean Fuel Strainer
\
\
\
\
\
\
\
REPLACE
\b\
\
\
\
\
\
\
Engine Oil
\
\
\
\
\
\
\
Engine Oil Filter
\
\
\
\
\
\
\
Automatic Transmission Fluid & Filter
\
\
\
\
\
\
\
Transfer Case Fluid
\
\
\
\
\
\
\
Fuel Filter
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\
\b\
\
\
\b\
\
\
Material Condition Specification
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Above 10 F SAE 15W-40
(
1) (-12 C) To Over 30 F (-1 C)
\
\
\
\
\
Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
\
\
\
\
\
Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\
\
\
\
\
\
\
Brake Fluid All DOT 3
\
\
\
\
\
\
\
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
\
\
\
\
\
\
\
Automatic All ATF+2 Type 7176
Transmission
Fluid
\
\
\
\
\
\
\
Transfer Case All ATF+2 Type 7176
Fluid Or DEXRON III ATF
\
\
\
\
\
\
\
Wheel Bearing All High Temperature Multi-
Grease -Purporse EP Grease
\
\
\
\
\
\
\
(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
\
\
\
\
\
\
\
FLUID CAPACITIES
\
\b\
\
\
\b\
\
\
Item Condition Specification (1)