4WD DODGE RAM 2001 Service Owner's Manual

8W-02 COMPONENT INDEX
Component Page
4WD Switch.......................... 8W-31
A/C Compressor Clutch Relay............ 8W-42
A/C Compressor Clutch................. 8W-42
A/C-Heater Control.................... 8W-42
A/C Heater Temperature Select........... 8W-42
A/C High Pressure Switch............... 8W-42
A/C Low Pressure Switch................ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Aftermarket Center High Mounted
Stop Lamp......................... 8W-51
Aftermarket Trailer Tow Connector........ 8W-54
Airbag Control Module.................. 8W-43
Ambient Temperature Sensor............ 8W-49
Ash Receiver Lamp.................... 8W-44
Automatic Day/Night Mirror............. 8W-49
Automatic Shut Down Relay............. 8W-30
Auxiliary Battery...................... 8W-20
Back-Up Lamp Switch.................. 8W-51
Back-Up Lamps....................... 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Actuator................... 8W-42
Blower Motor Relay.................... 8W-42
Blower Motor Resistor Block............. 8W-42
Blower Motor......................... 8W-42
Brake Lamp Switch.................... 8W-51
Brake Pressure Switch............... 8W-34, 35
Bypass Jumper....................... 8W-21
Camshaft Position Sensor............... 8W-30
Capacitor......................... 8W-10, 30
Cargo Lamps......................... 8W-44
Center High Mounted Stop Lamps........ 8W-51
Center Identification Lamp.............. 8W-50
Central Timer Module.................. 8W-45
Cigar Lighter......................... 8W-41
Circuit Breakers...................... 8W-12
Clockspring.................. 8W-33, 41, 43, 47
Clutch Pedal Position Switch............. 8W-21
Combination Flasher................... 8W-52
Controller Antilock Brake............ 8W-34, 35
Crankshaft Position Sensor.............. 8W-30
Cummins Bus........................ 8W-18
Cup Holder Lamp..................... 8W-44
Cylinder Lock Switches................ 8W-39
Data Link Connector................... 8W-18
Daytime Running Lamp Module.......... 8W-50
Dome Lamp.......................... 8W-44
Door Ajar Switches.................... 8W-45
Door Lock Motors..................... 8W-61
Door Window/Lock Switches.......... 8W-60, 61
Driver Airbag......................... 8W-43
Duty Cycle EVAP/Purge Solenoid......... 8W-30Component Page
Electric Brake Provision................ 8W-54
Engine Control Module.............. 8W-30, 70
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Starter Motor Relay.............. 8W-21
Engine Starter Motor................... 8W-21
Fender Lamp......................... 8W-51
Fog Lamp Indicator.................... 8W-50
Fog Lamp Relay....................... 8W-50
Fog Lamp............................ 8W-50
Fuel Heater Relay..................... 8W-30
Fuel Heater.......................... 8W-30
Fuel Injection Pump................... 8W-30
Fuel Injectors......................... 8W-30
Fuel Transfer Pump.................... 8W-30
Fuses (JB)........................... 8W-12
Fuses (PDC).......................... 8W-10
Fusible Link....................... 8W-20, 30
Generator............................ 8W-20
Glove Box Lamp And Switch............. 8W-44
Grounds............................. 8W-15
Headlamp Beam Select Switch........... 8W-50
Headlamp Switch...................... 8W-50
Headlamp........................... 8W-50
Heated Mirror Relay................... 8W-62
Heated Mirror Switch.................. 8W-62
Heated Seat Cushions.................. 8W-63
Heated Seat Relay..................... 8W-12
Heated Seat Switches.................. 8W-63
High Beam Indicator................... 8W-40
High Note Horn....................... 8W-41
Horn Relay.......................... 8W-41
Horn Switch.......................... 8W-41
Idle Air Control Motor.................. 8W-30
Ignition Coil 4-Pack.................... 8W-30
Ignition Coil 6-Pack.................... 8W-30
Ignition Coil.......................... 8W-30
Ignition Switch....................... 8W-10
Instrument Cluster.................... 8W-40
Intake Air Heater Relays................ 8W-30
Intake Air Heater..................... 8W-30
Intake Air Temperature Sensor........... 8W-30
Intermittent Wiper Switch............... 8W-53
Joint Connectors . . 8W-10, 12, 15, 30, 31, 34, 35, 40,
44, 45, 51, 53, 70
Junction Block........................ 8W-12
Leak Detection Pump.................. 8W-30
License Lamp......................... 8W-51
Low Note Horn....................... 8W-41
Lumbar Motors....................... 8W-63
Manifold Absolute Pressure Sensor........ 8W-30
Manifold Air Pressure Sensor............ 8W-30
BR/BE8W-02 COMPONENT INDEX 8W - 02 - 1

8W-80 CONNECTOR PIN-OUTS
Component Page
4WD Switch 8W-80-4
A/C Compressor Clutch................ 8W-80-4
A/C Heater Control................... 8W-80-4
A/C Heater Temperature Select......... 8W-80-4
A/C High Pressure Switch............. 8W-80-4
A/C Low Pressure Switch.............. 8W-80-5
Accelerator Pedal Position Sensor
(Diesel).......................... 8W-80-5
Aftermarket Trailer Tow Connector...... 8W-80-5
Airbag Control Module................ 8W-80-5
Ambient Temperature Sensor........... 8W-80-6
Ash Receiver Lamp................... 8W-80-6
Automatic Day/Night Mirror............ 8W-80-6
Back-Up Lamp Switch (M/T)........... 8W-80-6
Battery Temperature Sensor............ 8W-80-6
Blend Door Actuator.................. 8W-80-6
Blower Motor....................... 8W-80-7
Blower Motor Resistor Block............ 8W-80-7
Brake Lamp Switch.................. 8W-80-7
Brake Pressure Switch................ 8W-80-7
Bypass Jumper (A/T)................. 8W-80-7
C105.............................. 8W-80-7
C105.............................. 8W-80-8
C106.............................. 8W-80-8
C106.............................. 8W-80-8
C114 .............................. 8W-80-8
C114 .............................. 8W-80-8
C125 (Diesel)....................... 8W-80-8
C125 (Diesel)....................... 8W-80-9
C126 (Diesel)....................... 8W-80-9
C126 (Diesel)....................... 8W-80-9
C129............................. 8W-80-10
C129............................. 8W-80-10
C130 (Diesel)....................... 8W-80-11
C130 (Diesel) (In PDC)............... 8W-80-12
C130 (Gas)........................ 8W-80-13
C130 (Gas) (In PDC)................. 8W-80-14
C134............................. 8W-80-15
C134............................. 8W-80-16
C203............................. 8W-80-18
C203............................. 8W-80-18
C205............................. 8W-80-19
C205............................. 8W-80-19
C206 (Heated Seats)................. 8W-80-19
C206 (Heated Seats)................. 8W-80-19
C237............................. 8W-80-20
C237............................. 8W-80-20
C303............................. 8W-80-20
C303............................. 8W-80-20
C308............................. 8W-80-21
C308............................. 8W-80-21
C329 (Club Cab).................... 8W-80-21
C329 (Club Cab).................... 8W-80-21
C329 (Standard Cab)................ 8W-80-22Component Page
C329 (Standard Cab)................ 8W-80-22
C333 (Club Cab).................... 8W-80-22
C333 (Club Cab).................... 8W-80-22
C333 (Standard Cab)................ 8W-80-22
C333 (Standard Cab)................ 8W-80-23
C342............................. 8W-80-23
C342............................. 8W-80-23
C343............................. 8W-80-23
C343............................. 8W-80-23
C344 (Dual Rear Wheels)............. 8W-80-23
C344 (Dual Rear Wheels)............. 8W-80-24
C345............................. 8W-80-24
C345............................. 8W-80-24
C346............................. 8W-80-25
C346............................. 8W-80-25
C347............................. 8W-80-25
C347............................. 8W-80-26
C348............................. 8W-80-26
C348............................. 8W-80-26
C352............................. 8W-80-27
C352............................. 8W-80-27
C353............................. 8W-80-27
C353............................. 8W-80-27
C358............................. 8W-80-27
C358............................. 8W-80-27
C359 (Heated Seat).................. 8W-80-28
C359 (Heated Seat).................. 8W-80-28
C360 (Club Cab).................... 8W-80-28
C360 (Club Cab).................... 8W-80-28
C361............................. 8W-80-29
C361............................. 8W-80-29
C364............................. 8W-80-29
C364............................. 8W-80-29
C365 (Heated Seat).................. 8W-80-30
C365 (Heated Seat).................. 8W-80-30
Camshaft Position Sensor (Diesel)...... 8W-80-30
Camshaft Position Sensor
(Gas Except 8.0L)................. 8W-80-30
Camshaft Position Sensor (8.0L Gas).... 8W-80-30
Cargo Lamp No. 1................... 8W-80-31
Cargo Lamp No. 2................... 8W-80-31
Center High Mounted Stop Lamp No. 1 . . 8W-80-31
Center High Mounted Stop Lamp No. 2 . . 8W-80-31
Center Identification Lamp............ 8W-80-31
Central Timer Module C1............. 8W-80-32
Central Timer Module C2............. 8W-80-32
Cigar Lighter...................... 8W-80-32
Clockspring C1..................... 8W-80-33
Clockspring C2..................... 8W-80-33
Clockspring C3..................... 8W-80-33
Clutch Pedal Position Switch (M/T)..... 8W-80-33
Controller Antilock Brake C1.......... 8W-80-33
Controller Antilock Brake C2 (ABS)..... 8W-80-34
Crankshaft Position Sensor (Gas 8.0L) . . . 8W-80-34
BR/BE8W-80 CONNECTOR PIN-OUTS 8W - 80 - 1

4WD SWITCH - BLACK 2
CAV CIRCUIT FUNCTION
1 G107 18BK/GY 4WD SWITCH SENSE
2 Z1 18BK GROUND
A/C COMPRESSOR CLUTCH - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 C3 18DB/BK A/C COMPRESSOR CLUTCH RELAY OUTPUT
2 Z11 18BK/WT GROUND
A/C HEATER CONTROL - BLACK 7 WAY
CAV CIRCUIT FUNCTION
1 E2 22OR PANEL LAMPS FEED
2 C90 22LG/WT A/C SELECT INPUT
3 C4 16TN LOW SPEED BLOWER MOTOR
4 C5 16LG M1 SPEED BLOWER MOTOR
5 C6 14LB M2 SPEED BLOWER MOTOR
6 C7 12BK/TN HIGH SPEED BLOWER MOTOR
7 Z3 12BK/OR GROUND
A/C HEATER TEMPERATURE SELECT-5WAY
CAV CIRCUIT FUNCTION
1- -
2 Z2 22BK/LG GROUND
3 C82 22YL/OR TEMPERATURE SELECT
4 F15 22DB FUSED IGNITION SWITCH OUTPUT (RUN)
5- -
A/C HIGH PRESSURE SWITCH-2WAY
CAV CIRCUIT FUNCTION
1 C90 18LG/WT A/C SELECT INPUT
2 C22 18DB A/C SWITCH SENSE
8W - 80 - 4 8W-80 CONNECTOR PIN-OUTSBR/BE

CLOCKSPRING C1-5WAY
CAV CIRCUIT FUNCTION
1 V37 22RD/LG SPEED CONTROL SWITCH SIGNAL
2 Z9 20BK/VT (SLT/HIGHLINE (REMOTE
RADIO))GROUND
3 K4 22BK/LB SENSOR GROUND
4 X20 22RD/BK (BASE) RADIO CONTROL MUX
5 X3 20BK/RD HORN RELAY CONTROL
CLOCKSPRING C2 - YELLOW 2 WAY
CAV CIRCUIT FUNCTION
1 R43 18BK/LB DRIVER AIRBAG LINE 2
2 R45 18DG/LB DRIVER AIRBAG LINE 1
CLOCKSPRING C3-4WAY
CAV CIRCUIT FUNCTION
A V37 22DG/RD SPEED CONTROL SWITCH SIGNAL
B Z2 20BK/LG GROUND
C K4 22WT SENSOR GROUND
D X20 22RD/BK RADIO CONTROL MUX
CLUTCH PEDAL POSITION SWITCH (M/T) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 T141 14YL/RD FUSED IGNITION SWITCH OUTPUT (START)
2 A41 14YL FUSED IGNITION SWITCH OUTPUT (START)
CONTROLLER ANTILOCK BRAKE C1 - BLACK 14 WAY
CAV CIRCUIT FUNCTION
1 B113 20RD/VT REAR WHEEL SPEED SENSOR (+)
2 G107 20GY 4WD SWITCH SENSE
3 D1 20VT/BR CCD BUS (+)
4 A20 20RD/DB FUSED IGNITION SWITCH OUTPUT (RUN)
5- -
6 Z8 14BK/VT GROUND
7 A10 14RD/DG FUSED B(+)
8 B114 20WT/VT REAR WHEEL SPEED SENSOR (-)
9 V40 20WT/PK BRAKE SWITCH SENSE
10 D2 20WT/BK CCD BUS (-)
11 G9 20GY/BK RED BRAKE WARNING INDICATOR DRIVER
12 G7 20WT/OR VEHICLE SPEED SENSOR SIGNAL
13 Z8 14BK/VT GROUND
14 A10 14RD/DG FUSED B(+)
BR/BE8W-80 CONNECTOR PIN-OUTS 8W - 80 - 33

IGNITION SWITCH C1 - BLACK 7 WAY
CAV CIRCUIT FUNCTION
1 A41 14YL IGNITION SWITCH OUTPUT (START)
2 A21 12DB IGNITION SWITCH OUTPUT (RUN-START)
3- -
4 A2 14PK/BK FUSED B(+)
5 A22 14BK/OR IGNITION SWITCH OUTPUT (RUN)
6 A31 12BK/WT IGNITION SWITCH OUTPUT (RUN-ACC)
7 A1 10RD FUSED B(+)
IGNITION SWITCH C2 - GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 Z3 22BK/OR ((HIGHLINE/PREMIUM)) GROUND
1 G75 22TN (BASE) DRIVER DOOR AJAR SWITCH SENSE
2 G26 22LB KEY-IN IGNITION SWITCH SENSE
3- -
4- -
INSTRUMENT CLUSTER C1 - 10 WAY
CAV CIRCUIT FUNCTION
1- -
2 G5 22DB/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
3 G11 22WT/LG PARK BRAKE SWITCH SENSE
4 Z2 20BK/LG GROUND
5 Z3 20BK/OR GROUND
6 F73 20YL FUSED B(+)
7- -
8 G85 22OR/BK (DIESEL) WAIT-TO-START WARNING INDICATOR DRIVER
9 D2 20WT/BK CCD BUS (-)
10 D1 20VT/BR CCD BUS (+)
INSTRUMENT CLUSTER C2 - 10 WAY
CAV CIRCUIT FUNCTION
1 E2 22OR PANEL LAMPS FEED
2 G29 22BK/WT WASHER FLUID SWITCH SENSE
3 G10 22LG/RD SEAT BELT SWITCH SENSE
4- -
5 E17 18YL/BK DAY BRIGHTNESS SENSE
6 L61 18LG LEFT TURN SIGNAL
7 G13 22DB/RD CHIME REQUEST SIGNAL
8 L60 18TN RIGHT TURN SIGNAL
9 G34 16RD/GY HIGH BEAM INDICATOR DRIVER
10 G107 22GY 4WD SWITCH SENSE
INTAKE AIR HEATER RELAYS (DIESEL)-4WAY
CAV CIRCUIT FUNCTION
1 S22 18OR/BK AIR INTAKE HEATER RELAY CONTROL NO. 2
2 Z12 18BK/TN GROUND
3 S21 18YL/BK AIR INTAKE HEATER RELAY CONTROL NO. 1
4 Z12 18BK/TN GROUND
BR/BE8W-80 CONNECTOR PIN-OUTS 8W - 80 - 47

JOINT CONNECTOR NO. 2 (IN PDC) - 18 WAY
CAV CIRCUIT FUNCTION
1 A16 14RD/LB FUSED B(+)
2 A16 14RD/LB FUSED B(+)
3 A16 14RD/LB FUSED B(+)
4 V5 16DG WIPER PARK SWITCH SENSE
5 V5 16DG WIPER PARK SWITCH SENSE
6 V5 16DG WIPER PARK SWITCH SENSE
7 A14 16RD/WT FUSED B(+)
8 A14 16RD/WT FUSED B(+)
9 A14 16RD/WT FUSED B(+)
10 A6 12RD/OR (TRAILER TOW) FUSED B(+)
11 A6 12RD/OR (TRAILER TOW) FUSED B(+)
12 A6 12RD/OR (TRAILER TOW) FUSED B(+)
13 A6 12RD/OR (TRAILER TOW) FUSED B(+)
14 - -
15 A142 14DG/OR (GAS) AUTOMATIC SHUT DOWN RELAY OUTPUT SENSE
16 A142 14DG/OR (GAS) AUTOMATIC SHUT DOWN RELAY OUTPUT SENSE
16 Z12 18BK/TN (DIESEL) GROUND
17 Z12 18BK/TN (DIESEL) GROUND
17 A142 14DG/OR (GAS) AUTOMATIC SHUT DOWN RELAY OUTPUT SENSE
18 Z12 18BK/TN (DIESEL) GROUND
JOINT CONNECTOR NO.3-8WAY
CAV CIRCUIT FUNCTION
1 Z1 20BK GROUND
2 Z1 18BK GROUND
3 G107 20GY 4WD SWITCH SENSE
4 G107 20GY 4WD SWITCH SENSE
5 Z1 18BK GROUND
6 Z1 18BK GROUND
7 G107 20GY 4WD SWITCH SENSE
8-
JOINT CONNECTOR NO.4-8WAY
CAV CIRCUIT FUNCTION
1 Z1 18BK GROUND
2 Z1 20BK GROUND
3 Z1 18BK GROUND
4 Z1 20BK GROUND
5 Z1 18BK GROUND
6 Z1 20BK GROUND
7 Z1 18BK GROUND
8 Z1 20BK GROUND
BR/BE8W-80 CONNECTOR PIN-OUTS 8W - 80 - 49

8W-90 CONNECTOR/GROUND LOCATIONS
TABLE OF CONTENTS
page
CONNECTOR/GROUND LOCATIONS
DESCRIPTION............................1
CONNECTOR/GROUND
LOCATIONS
DESCRIPTION
This section provides illustrations identifying con-
nector and ground locations in the vehicle. A connec-tor and ground index is provided. Use the wiring
diagrams in each section for connector and ground
identification. Refer to the index for the proper figure
number. For items that are not shown in this section
N/S is placed in the Fig. column.
Connector Name/Number Color Location Fig.
4WD Switch BK On Front Axle N/S
A/C Compressor Clutch BK Rear of A/C Compressor 4,5,6,8
A/C Heater Control BK Center of Instrument Panel 25
A/C Heater Temperature Select NAT Center of Instrument Panel 25
A/C High Pressure Switch BK At A/C Compressor 4,5,6,8
A/C Low Pressure Switch BK Top of A/C Accumulator 1,2
Accelerator Pedal Position Sensor (Diesel) Left Front of Engine 10,11
Aftermarket Trailer Tow Connector Rear of Vehicle N/S
Airbag Control Module Center of I.P. at Airbag Control
Module23
Ambient Temperature Sensor BK Radiator Left Support N/S
Ash Receiver Lamp Center of Instrument Panel 26
Back-up Lamp Switch BK Top of Transmission 13
Battery Temperature Sensor BK Below Battery Tray 16
Blend Door Actuator Center of Instrument Panel N/S
Blower Motor BK Bottom Right of Instrument Panel 23
Blower Motor Resistor Block BK Bottom Right of Instrument Panel 26
Brake Lamp Switch Brake Pedal Arm 23,24
Brake Pressure Switch At Master Cylinder 14
Bypass Jumper GN Top Of Clutch Pedal 27
C105 Rear of Front Bumper N/S
C106 BK Rear of Front Bumper 17
C114 BK Radiator Left Support 15
C125 (Diesel) BK Left Rear of Engine Compartment 2
C126 (Diesel) GY Left Rear of Engine Compartment 2
C129 BK Above Left Front Body Cushion 15,22
C130 At Power Distribution Center 1,2
C134 BK Left Cowl 23,25,27
BR/BE8W-90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 1

TORQUE
TORQUE CHART 3.9L ENGINE
DESCRIPTION N´m In. Ft.
Lbs. Lbs.
Camshaft SprocketÐBolt 68 Ð 50
Camshaft Thrust
PlateÐBolts24 210 Ð
Timing Chain Case
CoverÐ41 Ð 30
Bolts
Connecting Rod
CapÐBolts61 Ð 45
Main Bearing CapÐBolts 115 Ð 85
Crankshaft PulleyÐBolts 24 210 Ð
Cylinder HeadÐBolts
Step 1 68 Ð 50
Step 2 143 Ð 105
Cylinder Head CoverÐ
Bolts11 95 Ð
Engine Support Bracket 41 Ð 30
to Block (4wd)ÐBolts
Exhaust Manifold to
Cylinder34 Ð 25
HeadÐbolts/nuts
FlywheelÐBolts 75 Ð 55
Front InsulatorÐthrough
Bolts95 Ð 70
Front Insulator to
Support
Bracket (4wd)
ÐStud Nut 41 Ð 30
ÐThrough Bolt/Nut 102 Ð 75
Front Insulator to BlockÐ 95 Ð 70
Bolts (2wd)
GeneratorÐMounting
Bolt41 Ð 30
Intake ManifoldÐBolts Refer to Procedure
Oil PanÐBolts 24 215 Ð
Oil PanÐDrain Plug 34 Ð 25
Oil PumpÐMounting
Bolts41 Ð 30
Oil Pump CoverÐBolts 11 95 Ð
Rear Insulator to
BracketÐ68 Ð 50
DESCRIPTION N´m In. Ft.
Lbs. Lbs.
Through-Bolt (2WD)
Rear Insulator to
Crossmember41 Ð 30
Support BracketÐNut
(2WD)
Rear Insulator to 68 Ð 50
CrossmemberÐNuts
(4WD)
Rear Insulator to
Transmission68 Ð 50
Ð Bolts (4WD)
Rear Insulator BracketÐ
Bolts68 Ð 50
(4WD Automatic)
Rear Support Bracket to 41 Ð 30
Crossmember FlangeÐ
Nuts
Rear Support Plate to
Transfer41 Ð 30
CaseÐBolts
Rocker ArmÐBolts 28 Ð 21
Spark Plugs 41 Ð 30
Starter MotorÐMounting
Bolts68 Ð 50
Thermostat HousingÐ
Bolts25 225 Ð
Throttle BodyÐBolts 23 200 Ð
Torque Converter Drive
PlateÐ31 270 Ð
Bolts
Transfer Case to
Insulator204 Ð 150
Mounting PlateÐNuts
Transmission Support
Bracket68 Ð 50
ÐBolts (2WD)
Vibration DamperÐBolt 183 Ð 135
Water Pump to Timing
Chain41 Ð 30
Case CoverÐ Bolts
9 - 18 ENGINE 3.9LBR/BE
ENGINE 3.9L (Continued)

TORQUE
TORQUE CHART 5.2L ENGINE
DESCRIPTION N´m In. Ft.
Lbs. Lbs.
Camshaft SprocketÐBolt 68 Ð 50
Camshaft Thrust PlateÐBolts 24 210 Ð
Chain Case CoverÐBolts 41 Ð 30
Connecting Rod CapÐBolts 61 Ð 45
Main Bearing CapÐBolts 115 Ð 85
Crankshaft PulleyÐBolts 24 210 Ð
Cylinder HeadÐBolts
Step 1 68 Ð 50
Step 2 143 Ð 105
Cylinder Head CoverÐBolts 11 95 Ð
Engine Support Bracket to
BlockÐ41 Ð 30
Bolts (4WD)
Exhaust Manifold to Cylinder
HeadÐ34 Ð 25
Bolts/Nuts
FlywheelÐBolts 75 Ð 55
Front InsulatorÐThrough
bolt/nut95 Ð 70
Front Insulator to Support
BracketÐ
Stud Nut (4WD) 41 Ð 30
Through Bolt/Nut 102 Ð 75
Front Insulator to BlockÐ 95 Ð 70
Bolts (2WD)
GeneratorÐMounting Bolts 41 Ð 30
Intake ManifoldÐBolts Refer to Procedure
Oil PanÐBolts 24 215 Ð
Oil PanÐDrain Plug 34 Ð 25
Oil PumpÐMounting Bolts 41 Ð 30
Oil Pump CoverÐBolts 11 95 Ð
Rear Insulator to BracketÐ
Through68 Ð 50
Bolt (2WD)
Rear Insulator to
Crossmember41 Ð 30
Support BracketÐNut (2WD)
Rear Insulator to
CrossmemberÐ68 Ð 50
Nuts (4WD)
DESCRIPTION N´m In. Ft.
Lbs. Lbs.
Rear Insulator to
TransmissionÐ68 Ð 50
Bolts (4WD)
Rear Insulator BracketÐBolts 68 Ð 50
(4WD Automatic)
Rear Support Plate to
Transfer Case41 Ð 30
ÐBolts
Rocker ArmÐBolts 28 Ð 21
Spark Plugs 41 Ð 30
Starter MotorÐMounting
Bolts68 Ð 50
Thermostat HousingÐBolts 25 225 Ð
Throttle BodyÐBolts 23 200 Ð
Torque Converter Drive
PlateÐBolts31 270 Ð
Transfer Case to Insulator
Mounting204 Ð 150
PlateÐNuts
Transmission Support
BracketÐ68 Ð 50
Bolts (2WD)
Vibration DamperÐBolt 183 Ð 135
Water Pump to Timing Chain
Case41 Ð 30
CoverÐBolts
9 - 76 ENGINE 5.2LBR/BE
ENGINE 5.2L (Continued)

TORQUE
TORQUE CHART 5.9L ENGINE
DESCRIPTION N´m Ft. In.
Lbs. Lbs.
Camshaft SprocketÐBolt 68 50 Ð
Camshaft Thrust PlateÐBolts 24 Ð 210
Timing Chain Case CoverÐ
Bolts41 30 Ð
Connecting Rod CapÐBolts 61 45 Ð
Main Bearing CapÐBolts 115 85 Ð
Crankshaft PulleyÐBolts 24 Ð 210
Cylinder HeadÐBolts
Step 1 68 50 Ð
Step 2 143 105 Ð
Cylinder Head CoverÐBolts 11 Ð 95
Engine Support Bracket to
BlockÐ41 30 Ð
Bolts (4WD)
Exhaust Manifold to Cylinder
HeadÐ34 25 Ð
Bolts/Nuts
FlywheelÐBolts 75 55 Ð
Front InsulatorÐThrough
bolt/nut95 70 Ð
Front Insulator to Support
Bracket
ÐStud Nut (4WD) 41 30 Ð
ÐThrough Bolt/Nut (4WD) 102 75 Ð
Front Insulator to BlockÐ
Bolts (2WD)95 70 Ð
GeneratorÐMounting Bolt 41 30 Ð
Intake ManifoldÐBolts Refer to Procedure
Oil PanÐBolts 24 Ð 215
Oil PanÐDrain Plug 34 25 Ð
Oil PumpÐAttaching Bolts 41 30 Ð
Oil Pump CoverÐBolts 11 Ð 95
Rear Insulator to BracketÐ 68 50 Ð
Through-Bolt (2WD)
Rear Insulator to
Crossmember41 30 Ð
Support BracketÐNut (2WD)
Rear Insulator to
CrossmemberÐ68 50 Ð
Nuts (4WD)
DESCRIPTION N´m Ft. In.
Lbs. Lbs.
Rear Insulator to
TransmissionÐ68 50 Ð
Bolts (4WD)
Rear Insulator BracketÐBolts 68 50 Ð
(4WD Automatic)
Rear Support Bracket to 41 30 Ð
Crossmember FlangeÐNuts
Rear Support Plate to
Transfer41 30 Ð
CaseÐBolts
Rocker ArmÐBolts 28 21 Ð
Spark Plugs 41 30 Ð
Starter MotorÐMounting Bolts 68 50 Ð
Thermostat HousingÐBolts 25 Ð 225
Throttle BodyÐBolts 23 Ð 200
Torque Converter Drive
PlateÐBolts31 Ð 270
Transfer Case to Insulator 204 105 Ð
Mounting PlateÐNuts
Transmission Support
BracketÐ68 50 Ð
Bolts (2WD)
Vibration DamperÐBolt 244 180 Ð
Water Pump to Timing Chain 41 30 Ð
Case CoverÐBolts
BR/BEENGINE 5.9L 9 - 133
ENGINE 5.9L (Continued)