center console DODGE RAM 2001 Service Owner's Manual

SHIFT BOOT - MANUAL
TRANSMISSION
REMOVAL
(1) Using a trim stick, pry the corner of the shift
boot up expose the fasteners.
(2) Remove the screws attaching the shift boot to
the console.
(3) Remove the insert from the shift knob, remove
nut attaching knob to the lever, and remove the shift
knob.
(4) Lift floor shift boot off shifter.
INSTALLATION
(1) Install shift boot over the shift lever, position
boot on console and install the fasteners attaching
boot to concole.
(2) Install the shift knob, shift knob nut, and
tighten to 27.1 N´m (20 ft.lbs) torque.
(3) Install the shift knob insert.
4WD FLOOR SHIFT BOOT
REMOVAL
(1) Remove insert from shift knob.
(2) Remove nut attaching shift knob to shift lever.
(3) Remove shift knob.
(4) Using a trim stick, disengage retainers attach-
ing boot to shifter base (Fig. 9). Automatic transmis-
sion vehicle shown, manual transmission similar.
(5) Lift floor shift boot off shift lever.
INSTALLATION
(1) Place shift boot over shifter.
(2) Engage retainers attaching boot to shifter base.
(3) Position shift knob on shift lever.
(4) Install nut attaching shift knob to shift lever.
(5) Install insert on shift knob.
CENTER CONSOLE
REMOVAL
(1) Remove the transfer case shift boot, if
equipped. (Refer to 23 - BODY/INTERIOR/SHIFT
BOOT/TRANSFER CASE - REMOVAL).
(2) Remove the tranmission shifter boot. (Refer to
23 - BODY/INTERIOR/SHIFT BOOT - REMOVAL).
(3) Remove the screws attaching the console to
mounting brackets (Fig. 10).
(4) Lift the console upward.
(5) Disengage wire harness connector, if equipped.
(6) Separate console from vehicle.
INSTALLATION
(1) Position console in vehicle.
(2) Engage wire harness connector, if equipped.
(3) Position the console on the floor.
Fig. 9 4WD Transfer Case Shift BootÐAutomatic
Transmission
1 - KNOB
2 - BOOT
3 - RETAINER
4 - BASE
5 - NUT
6 - INSERT
Fig. 10 Floor Console W/Cup Holder
1 - CUP HOLDER
2 - FLOOR CONSOLE
23 - 122 INTERIORBR/BE

(4) Install the screws attaching the console to
mounting brackets.
(5) Install the transmission shifter boot, (Refer to
23 - BODY/INTERIOR/SHIFT BOOT - INSTALLA-
TION).
(6) Install the transfer case shifter boot, if
equipped. (Refer to 23 - BODY/INTERIOR/SHIFT
BOOT - INSTALLATION).
(7) Install cup holder in console, if equipped.
CARPETS AND FLOOR MATS
REMOVAL
STANDARD CAB
(1) Remove seat (Refer to 23 - BODY/SEATS/SEAT
- BENCH SEAT - REMOVAL) or(Refer to 23 - BODY/
SEATS/SEAT - SPLIT BENCH - REMOVAL).
(2) Remove door sill covers (Refer to 23 - BODY/
INTERIOR/DOOR SILL TRIM - REMOVAL).
(3) Remove cowl trim covers (Refer to 23 - BODY/
INTERIOR/COWL TRIM COVER - REMOVAL).
(4) Remove center console, if equipped.(Refer to 23
- BODY/INTERIOR/CENTER CONSOLE -
REMOVAL)
(5) If not equipped with a center console remove
the transfer case shifter boot (Refer to 23 - BODY/IN-
TERIOR/SHIFT BOOT/TRANSFER CASE - REMOV-
AL).
(6) Remove rear stowage tray (Refer to 23 - BODY/
INTERIOR/REAR FLOOR STOWAGE TRAY -
REMOVAL).
(7) Remove rear closure panel trim (Refer to 23 -
BODY/INTERIOR/REAR CLOSURE PANEL TRIM -
REMOVAL).
(8) Fold carpet or mat toward center of cab.
(9) Remove carpet or mat through door opening
(Fig. 11).
QUAD/CLUB CABS
(1) Remove front and rear seats. (Refer to 23 -
BODY/SEATS/SEAT - BENCH SEAT - REMOVAL)
or(Refer to 23 - BODY/SEATS/SEAT - SPLIT BENCH
- REMOVAL) and (Refer to 23 - BODY/SEATS/REAR
SEAT - REMOVAL)
(2) Remove door sill covers (Refer to 23 - BODY/
INTERIOR/DOOR SILL TRIM - REMOVAL).
(3) Remove center console, if equipped.(Refer to 23
- BODY/INTERIOR/CENTER CONSOLE -
REMOVAL)
(4) If not equipped with a center console remove
the transfer case shifter boot (Refer to 23 - BODY/IN-
TERIOR/SHIFT BOOT/TRANSFER CASE - REMOV-
AL).
(5) Remove emergency jack tool kit.(6) Remove rear seat belt buckles. (Refer to 8 -
ELECTRICAL/RESTRAINTS/SEAT BELT BUCKLE -
REMOVAL)
(7) Remove rear closure panel trim (Refer to 23 -
BODY/INTERIOR/REAR CLOSURE PANEL TRIM -
REMOVAL).
(8) Remove C-pillar trim panels. (Refer to 23 -
BODY/INTERIOR/C-PILLAR TRIM - REMOVAL)
(9) Remove the quarter trim panels. (Refer to 23 -
BODY/INTERIOR/QUARTER TRIM PANEL -
REMOVAL)
(10) Fold carpet or mat toward center of cab.
(11) Remove carpet or mat through door opening.
INSTALLATION
STANDARD CAB
(1) Position carpet or mat in vehicle and align all
holes (Fig. 11).
(2) Install rear closure panel trim (Refer to 23 -
BODY/INTERIOR/REAR CLOSURE PANEL TRIM -
INSTALLATION).
(3) Install rear stowage tray (Refer to 23 - BODY/
INTERIOR/REAR FLOOR STOWAGE TRAY -
INSTALLATION).
(4) Install the transfer case shifter boot if not
equipped with a center console. (Refer to 23 - BODY/
INTERIOR/SHIFT BOOT/TRANSFER CASE -
INSTALLATION)
(5) Install the center console, if equipped. (Refer to
23 - BODY/INTERIOR/CENTER CONSOLE -
INSTALLATION)
(6) Install cowl trim covers (Refer to 23 - BODY/
INTERIOR/COWL TRIM COVER - INSTALLATION).
Fig. 11 Floor Carpet or Mat
1 - CARPET OR MAT
2 - FLOOR PAN
3 - REAR/INNER SEAT MOUNT
4 - POWER SEAT HARNESS
BR/BEINTERIOR 23 - 123
CENTER CONSOLE (Continued)

(7) Install door sill covers (Refer to 23 - BODY/IN-
TERIOR/DOOR SILL TRIM - INSTALLATION).
(8) Install seat, (Refer to 23 - BODY/SEATS/SEAT
- INSTALLATION) or (Refer to 23 - BODY/SEATS/
SEAT/SPLIT BENCH - INSTALLATION).
QUAD/CLUB CABS
(1) Position carpet or mat in vehicle.
(2) Install quarter trim panels. (Refer to 23 -
BODY/INTERIOR/QUARTER TRIM PANEL -
INSTALLATION)
(3) Install rear seat belt buckles.
(4) Install the C-pillar trim panels, if equipped.
(Refer to 23 - BODY/INTERIOR/C-PILLAR TRIM -
INSTALLATION)
(5) Install rear closure panel trim (Refer to 23 -
BODY/INTERIOR/REAR CLOSURE PANEL TRIM -
INSTALLATION).
(6) Install the rear seat belt buckles. (Refer to 8 -
ELECTRICAL/RESTRAINTS/SEAT BELT BUCKLE -
INSTALLATION)
(7) Install emergency jack tool kit.
(8) Install the transfer case shifter boot if not
equipped with a center console. (Refer to 23 - BODY/
INTERIOR/SHIFT BOOT/TRANSFER CASE -
INSTALLATION)
(9) Install the center console, if equipped. (Refer to
23 - BODY/INTERIOR/CENTER CONSOLE -
INSTALLATION)
(10) Install floor shift boot, if equipped.
(11) Install cowl trim covers (Refer to 23 - BODY/
INTERIOR/COWL TRIM COVER - INSTALLATION).
(12) Install door sill covers (Refer to 23 - BODY/
INTERIOR/DOOR SILL TRIM - INSTALLATION).
(13) Install front and rear seats. (Refer to 23 -
BODY/SEATS/SEAT - BENCH SEAT - INSTALLA-
TION) or (Refer to 23 - BODY/SEATS/SEAT - SPLIT
BENCH - INSTALLATION) and (Refer to 23 - BODY/
SEATS/REAR SEAT - INSTALLATION)
ASSIST HANDLE
REMOVAL
(1) Disengage tabs attaching assist handle end
covers to assist handle.
(2) Remove screws attaching overhead assist han-
dle to roof rail (Fig. 12).
(3) Separate overhead assist handle from vehicle.
INSTALLATION
(1) Position assist handle on vehicle.
(2) Install screws attaching overhead assist handle
to roof rail (Fig. 12).
(3) Install tabs attaching assist handle end covers
to assist handle.
COAT HOOK
REMOVAL
(1) Insert a small flat blade into the tip of the
hook.
(2) Carefully pry outward to separate the coat
hook from coat hook base.
(3) Pull coat hook out of roof panel (Fig. 13).
Extended cab shown, standard cab similar.
Fig. 12 Overhead Assist Handle
1 - CAB ASSEMBLY
2 - SCREW
3 - ASSIST HANDLE
4 - TRIM COVER
Fig. 13 Coat HookÐClub/Quad Cab
1 - COAT HOOK
23 - 124 INTERIORBR/BE
CARPETS AND FLOOR MATS (Continued)

SEATS
TABLE OF CONTENTS
page page
SEATS
DESCRIPTION..........................131
OPERATION............................131
CENTER CONSOLE LID
REMOVAL.............................131
INSTALLATION..........................132
CENTER SEAT ARMREST/CONSOLE
REMOVAL.............................132
INSTALLATION..........................132
CENTER SEAT ARMREST/LATCH COVER
REMOVAL.............................132
INSTALLATION..........................132
LUMBAR SUPPORT
REMOVAL.............................133
INSTALLATION..........................133
SEAT - BENCH SEAT
REMOVAL.............................133
INSTALLATION..........................133
SEAT - SPLIT BENCH
REMOVAL.............................134
INSTALLATION..........................134
SEAT BACK - BENCH SEAT
REMOVAL.............................135
INSTALLATION..........................135
SEAT BACK - SPLIT BENCH
REMOVAL.............................135
INSTALLATION..........................136
SEAT BACK COVER
REMOVAL.............................137
INSTALLATION..........................137
SEAT BACK COVER - SPLIT BENCH
REMOVAL.............................137
INSTALLATION..........................138SEAT BACK RECLINER
REMOVAL.............................138
INSTALLATION..........................138
SEAT CUSHION
REMOVAL.............................138
INSTALLATION..........................138
SEAT CUSHION COVER
REMOVAL.............................139
INSTALLATION..........................139
SEAT CUSHION COVER - SPLIT BENCH
REMOVAL.............................139
INSTALLATION..........................140
SEAT RISER
REMOVAL.............................141
INSTALLATION..........................141
SEAT TRACK
REMOVAL.............................141
INSTALLATION..........................141
SEAT TRACK - SPLIT BENCH
REMOVAL.............................142
INSTALLATION..........................142
EASY ENTRY SEAT TRACK
REMOVAL.............................142
INSTALLATION..........................142
SEAT TRACK ADJUSTER
REMOVAL.............................143
INSTALLATION..........................143
STANCHION COVER
REMOVAL.............................143
INSTALLATION..........................143
REAR SEAT
REMOVAL.............................144
INSTALLATION..........................144
SEATS
DESCRIPTION
Seat modules are made up of a seat frame, seat
cushion, seat back cushion, a covering material, and
the electrical components used for power operation, if
equipped. Some seat systems also contain seat belt
components and supplemental restraint systems.
OPERATION
Seat assemblies transport the occupants in comfort
and safety. Seat assemblies also help position occupants
correctly in the event of airbag deployment. Seat cush-
ions, coverings, and electrical components are service-
able. Refer to the appropriate group in this manual.
CENTER CONSOLE LID
REMOVAL
(1) Open console lid.
(2) Using a small flat blade screwdriver, disengage
locking tabs located under the console lid trim bezel.
(3) Separate bezel from lid.
(4) Move driver and passenger seat to full forward
position.
(5) Using a small drift and hammer, tap out con-
sole lid hinge pin.
(6) Separate lid from console.
BR/BESEATS 23 - 131

INSTALLATION
(1) Align console lid with console. Verify lid tension
spring is in position.
(2) Install hinge pin.
(3) Position trim bezel on lid and snap into place.
CENTER SEAT ARMREST/
CONSOLE
REMOVAL
(1) Remove bolts on driver and passenger seat
inboard seat tracks.
(2) Separate center section.
INSTALLATION
(1) Position and align center section on driver and
passenger seat inboard seat tracks.
(2) Install bolts. Tighten to 19.5 N´m (14 ft. lbs.)
torque.
CENTER SEAT ARMREST/
LATCH COVER
REMOVAL
(1) With the seat back fully forward, move the
driver's seat to a full forward position.
(2) Place the center arm rest in a full up position.
(3) Remove the fastener securing the cover to the
inertia latch.
(4) Disengage the front edge of the cover, then
lower the arm rest.
(5) Remove the inertia latch cover by pulling the
cover rearwards (Fig. 1).
INSTALLATION
(1) Slide the inertia latch cover onto the latch arm.
(2) Raise the armrest, then engage the front edge
of the cover.
(3) Install the lower strap into the center armrest's
lower track (Fig. 2).
(4) Slide back the armrest trim to visually ensure
the lower strap is properly installed.
(5) Slowly cycle the armrest to ensure the strap
moves freely in the track.
(6) Install the upper strap into the center arm-
rest's upper track (Fig. 3).
(7) Slowly cycle the armrest to ensure the strap
moves freely in the track.
(8) Secure the armrest inertia latch cover and
tighten the fastener to 4N´m (35 in. lbs.).
Fig. 1 Armrest Inertia Latch Cover
1 - INERTIA LATCH COVER
Fig. 2 Inertia Latch Cover Lower Strap Installation
23 - 132 SEATSBR/BE
CENTER CONSOLE LID (Continued)

SEAT BACK - BENCH SEAT
REMOVAL
(1) Move seat to the full forward position.
(2) Release J-Strap and peel back side of cover
(corner flap) (Fig. 8).
(3) Remove bolts attaching seat back to seat cush-
ion and separate seat back from seat cushion (Fig. 7).
INSTALLATION
(1) Align seat cushion with seat back.
(2) Install bolts through seat back latch into seat
cushion frame. Tighten bolts to 25 N´m (18 ft.lbs.)
torque.
(3) Pull side of cover (corner flap) facing rear of
the cushion over and secure J-Strap (Fig. 8).
(4) Plastic cover on side cover (corner flap) at rear
of cushion must be over the pin on the inertia
latches.
SEAT BACK - SPLIT BENCH
REMOVAL
STANDARD CAB
(1) Disconnect power seat switch connector, if
equipped.
(2) Remove center seat/console armrest. (Refer to
23 - BODY/SEATS/CENTER SEAT ARMREST /
CONSOLE - REMOVAL).
(3) Disconnect rear end flap J-Straps and peel
back rear J-Strap.
(4) Remove bolts attaching seat back to seat cush-
ion frame.
(5) Separate seat back from seat cushion (Fig. 9).
QUAD CAB
(1) Remove screw attaching recliner handle and
pull handle to remove.
(2) Remove seat dump handle, 2±door ªBEº vehi-
cles only.
Fig. 7 Seat Back Removal/Installation
1 - SEAT BACK
2 - SEAT CUSHION
Fig. 8 J-Strap Corner Removal/Installation
1 - SEAT CUSHION
2 - JÐSTRAP
3 - PLASTIC COVER
4 - SEAT BACK
5 - PIN
6-LATCH
Fig. 9 Seat Back Removal
1 - SEAT BACK
2 - RELEASE LATCH KNOB
3 - SHOULDER BOLT
4 - END FLAP JÐSTRAP
5 - SEAT CUSHION
6 - LUMBAR HANDLE
BR/BESEATS 23 - 135

BODY INTERIOR
INSPECTION - COMPASS
NOTE: Set variance after calibration.
(1) Calibrate and set compass variance (Fig. 26), if
so equipped (use appropriate procedures in service
information).
(2) Remove protective film from overhead console,
if equipped.
INSPECTION - FIT AND FINISH
(1) Remove any interior covers.
(2) Inspect the instrument panel, glove box door
(Fig. 27) and interior moldings for even gaps and
alignments.
(3) Check that the door panel material is clean,
free from wrinkles and installed correctly.
(4) Check that the seat material is clean, secure
and free of wrinkles.
(5) Check that the carpet is clean, secure and free
of wrinkles.
(6) Check that the headliner is clean, free of lint
and dirt smudges.
INSPECTION - LIGHTS AND SWITCHES
(1) Remove protective film from all switch bezels.
(2) Operate and visually inspect all interior lights
and switches, including:
²Dome/map lamps
²Vanity mirror lamps
²Glove box light²Ashtray light
²Cigar lighter light
²All gauge lights
²Radio display
²Door-mounted lights, if equipped
²Illuminated entry system, if equipped
(3) Visually inspect and operate all exterior lights
and their switches, including:
NOTE: Headlamp aim is preset during vehicle
assembly.
²Headlights, including high beam, optical horn
(ªflash to passº) and daylight running lamps (DRL's)
(Fig. 28)
²Tail/stop lamps (including center high-mounted
stop lamp)
²Parking lights Turn signals Brake lights (includ-
ing center high mounted stop lamp)
²Emergency flashers (Fig. 29)
²Fog/driving lights, if equipped
²Off-road or other lights, if equipped
²Cargo bed lights, if equipped
(4) Check ignition switch for proper operation in
all positions (accessory, lock, on, start and off).
INSPECTION - SEAT BELTS, SHOULDER
BELTS, RETRACTORS AND HEAD RESTRAINTS
(1) Inspect all seat belts and harnesses to ensure
that they connect and hold properly.
(2) Inspect the condition of the belts and anchors.
(3) Inspect for proper seat belt retraction.
Fig. 26 COMPASS OPERATION
Fig. 27 GLOVE BOX DOOR
30 - 12 NEW VEHICLE PREPARATIONBR/BE

INSPECTION - WINDOWS, DOORS AND LOCKS
(1) Check all power window switches for proper
operation (Fig. 32).
(2) Run all power or manually operated door, quar-
ter and vent windows to the fully closed position to
check operation and sealing.
(3)
(4) Check all power/manual door locks for correct
operation (Fig. 32).
(5)
Ensure that all doors open/close easily (Fig. 33).
(6) Check that the glove box door opens/closes eas-
ily (Fig. 34).
(7) Check that the console door opens/closes easily
(Fig. 35).
INSTALLATION - SHIPPED LOOSE ITEMS
(1) Install the antenna mast.
(2) Install rear license plate holder and front
license plate holder (if required).
(3) Install wheel covers (if required).
Fig. 32 POWER WINDOW AND LOCK SWITCHES
Fig. 33 DOOR OPERATION
Fig. 34 GLOVE BOX DOOR
Fig. 35 CENTER CONSOLE
30 - 14 NEW VEHICLE PREPARATIONBR/BE
BODY INTERIOR (Continued)

AIR PUMP FILTER - INSTALLATION......25-29
AIR PUMP FILTER - REMOVAL..........25-29
AIR TESTING TRANSMISSION CLUTCH
AND BAND OPERATION - DIAGNOSIS
AND TESTING................21-490,21-661
AIR TO OIL COOLER - INSTALLATION.....7-88
AIR TO OIL COOLER - REMOVAL.........7-87
AIRBAG - ASSEMBLY, DRIVER..........8O-17
AIRBAG - DESCRIPTION, DRIVER........8O-14
AIRBAG - DESCRIPTION, PASSENGER....8O-21
AIRBAG - DISASSEMBLY, DRIVER.......8O-15
AIRBAG - INSTALLATION, DRIVER.......8O-18
AIRBAG - INSTALLATION, PASSENGER . . . 8O-23
AIRBAG - OPERATION, DRIVER.........8O-14
AIRBAG - OPERATION, PASSENGER......8O-21
AIRBAG - REMOVAL, DRIVER...........8O-14
AIRBAG - REMOVAL, PASSENGER.......8O-21
AIRBAG CONTROL MODULE -
DESCRIPTION........................8O-6
AIRBAG CONTROL MODULE -
INSTALLATION.......................8O-8
AIRBAG CONTROL MODULE -
OPERATION..........................8O-6
AIRBAG CONTROL MODULE - REMOVAL . . . 8O-7
AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN........8O-4
AIRBAG INDICATOR - DESCRIPTION......8J-15
AIRBAG INDICATOR - OPERATION.......8J-15
AIRBAG ON/OFF SWITCH -
DESCRIPTION, PASSENGER............8O-23
AIRBAG ON/OFF SWITCH -
INSTALLATION, PASSENGER...........8O-25
AIRBAG ON/OFF SWITCH - OPERATION,
PASSENGER........................8O-24
AIRBAG ON/OFF SWITCH - REMOVAL,
PASSENGER........................8O-24
AIRBAG SYSTEM - DIAGNOSIS AND
TESTING............................8O-4
AIRBAG SYSTEM - SPECIAL TOOLS.......8O-6
AIRBAGS - STANDARD PROCEDURE,
HANDLING NON-DEPLOYED.............8O-4
AIRFLOW - DESCRIPTION, HVAC
SYSTEM............................24-31
AJAR SWITCH - DESCRIPTION, DOOR....8L-34
AJAR SWITCH - DIAGNOSIS AND
TESTING, DOOR.....................8L-34
AJAR SWITCH - INSTALLATION, DOOR . . . 8L-35
AJAR SWITCH - REMOVAL, DOOR.......8L-35
ALIGNMENT - DESCRIPTION, WHEEL.......2-1
ALIGNMENT - OPERATION, WHEEL........2-2
ALIGNMENT I.F.S. - STANDARD
PROCEDURES.........................2-2
ALIGNMENT LINK/COIL SUSPENSION -
STANDARD PROCEDURES...............2-5
ALIGNMENT, SPECIAL TOOLS -
HEADLAMP..........................8L-4
ALIGNMENT, SPECIFICATIONS............2-6
ALUMINUM THREAD REPAIR -
STANDARD
PROCEDURE.....21-159,21-330,21-502,21-673
AMBIENT TEMP SENSOR - DESCRIPTION . 8M-11
AMBIENT TEMP SENSOR -
INSTALLATION......................8M-13
AMBIENT TEMP SENSOR - OPERATION . . 8M-11
AMBIENT TEMP SENSOR - REMOVAL
....8M-12
AMBIENT TEMPERATURE SENSOR -
DIAGNOSIS & TESTING
...............8M-12
AMPERAGE TEST - DIAGNOSIS AND
TESTING, FUEL PUMP
.................14-10
AN AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER
...........8O-4
ANTENNA - DIAGNOSIS AND TESTING
.....8A-5
ANTENNA BODY & CABLE -
DESCRIPTION
........................8A-4
ANTENNA BODY & CABLE - OPERATION
. . . 8A-4
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL
.................8A-10
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL
..................8A-9
ANTILOCK BRAKE - DESCRIPTION,
CONTROLLER
.......................8E-11
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER
.......................8E-12
ANTILOCK BRAKE - OPERATION,
CONTROLLER
.......................8E-11
ANTILOCK BRAKE - REMOVAL,
CONTROLLER
.......................8E-12A-PILLAR GRAB HANDLE -
INSTALLATION......................23-119
A-PILLAR GRAB HANDLE - REMOVAL . . . 23-119
A-PILLAR TRIM - INSTALLATION.......23-119
A-PILLAR TRIM - REMOVAL...........23-119
A-PILLAR TWEETER SPEAKER -
INSTALLATION.......................8A-19
A-PILLAR TWEETER SPEAKER -
REMOVAL..........................8A-19
APPEARANCE TIPS - CLEANING.........30-21
APPLICATION TABLE, SPECIFICATIONS -
A/C ................................24-8
APPLIQUE - INSTALLATION........23-62,23-67
APPLIQUE - REMOVAL...........23-62,23-67
AREA LEAKS - DIAGNOSIS AND
TESTING, REAR SEAL..................9-10
ARM / ADJUSTER ASSEMBLY -
INSTALLATION, ROCKER................9-85
ARM / ADJUSTER ASSEMBLY -
REMOVAL, ROCKER...................9-85
ARM / ADJUSTER ASSY - CLEANING,
ROCKER............................9-262
ARM / ADJUSTER ASSY - DESCRIPTION,
ROCKER............................9-261
ARM / ADJUSTER ASSY - INSPECTION,
ROCKER............................9-262
ARM / ADJUSTER ASSY -
INSTALLATION, ROCKER.....9-142,9-200,9-263
ARM / ADJUSTER ASSY - REMOVAL,
ROCKER.................9-142,9-200,9-261
ARM - DESCRIPTION, WIPER...........8R-11
ARM - INSTALLATION, LOWER
CONTROL.......................2-10,2-20
ARM - INSTALLATION, UPPER
CONTROL.......................2-13,2-24
ARM - INSTALLATION, WIPER..........8R-12
ARM - OPERATION, WIPER............8R-12
ARM - REMOVAL, LOWER CONTROL . . 2-10,2-20
ARM - REMOVAL, UPPER CONTROL . . 2-13,2-23
ARM - REMOVAL, WIPER..............8R-12
ARMREST/CONSOLE - INSTALLATION,
CENTER SEAT......................23-132
ARMREST/CONSOLE - REMOVAL,
CENTER SEAT......................23-132
ARMREST/LATCH COVER -
INSTALLATION, CENTER SEAT.........23-132
ARMREST/LATCH COVER - REMOVAL,
CENTER SEAT......................23-132
ASD AND FUEL PUMP RELAYS -
DIAGNOSIS AND TESTING...............8I-3
ASD SENSE - PCM INPUT - OPERATION....8I-3
ASH RECEIVER - INSTALLATION........23-109
ASH RECEIVER - REMOVAL...........23-108
ASSEMBLE, OIL PUMP...........9-109,9-165
ASSEMBLY - INSTALLATION, ROCKER
ARM / ADJUSTER.....................9-85
ASSEMBLY - REMOVAL, ROCKER ARM /
ADJUSTER...........................9-85
ASSEMBLY, AUTOMATIC
TRANSMISSION - 42RE...............21-166
ASSEMBLY, AUTOMATIC
TRANSMISSION - 44RE...............21-337
ASSEMBLY, AUTOMATIC
TRANSMISSION - 46RE...............21-510
ASSEMBLY, AUTOMATIC
TRANSMISSION - 47RE...............21-681
ASSEMBLY, AXLE VACUUM MOTOR . . . 3-33,3-65
ASSEMBLY, DIFFERENTIAL . . . 3-128,3-159,3-188,
3-37,3-69,3-98
ASSEMBLY, DIFFERENTIAL - POWR-LOK . . 3-163
ASSEMBLY, DIFFERENTIAL - TRAC-LOK . . . 3-101,
3-132,3-190
ASSEMBLY, DISC BRAKE CALIPERS.......5-12
ASSEMBLY, DRIVER AIRBAG...........8O-17
ASSEMBLY, FLYWHEEL.................6-17
ASSEMBLY, FRONT CLUTCH.....21-206,21-376,
21-550,21-721
ASSEMBLY, FRONT SERVO......21-208,21-379,
21-553,21-723
ASSEMBLY, GLOVE BOX..............23-112
ASSEMBLY, HVAC HOUSING............24-36
ASSEMBLY, INSTRUMENT CLUSTER......8J-13
ASSEMBLY, MANUAL - NV3500
.........21-17
ASSEMBLY, MANUAL - NV4500
.........21-65
ASSEMBLY, MANUAL - NV5600
........21-110
ASSEMBLY, OIL PUMP
.................9-51
ASSEMBLY, OIL PUMP
. . . 21-212,21-382,21-558,
21-729ASSEMBLY, OVERDRIVE UNIT . . . 21-225,21-395,
21-569,21-742
ASSEMBLY, OVERHEAD CONSOLE -
OVERHEAD CONSOLE.................8M-7
ASSEMBLY, OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON
RETAINER.......21-236,21-406,21-581,21-752
ASSEMBLY, PLANETARY GEARTRAIN/
OUTPUT SHAFT . . . 21-241,21-412,21-588,21-760
ASSEMBLY, REAR CLUTCH......21-248,21-419,
21-593,21-766
ASSEMBLY, REAR SERVO.......21-251,21-422,
21-595,21-768
ASSEMBLY, TRANS COOLER -
3.9L/5.2L/5.9L........................7-82
ASSEMBLY, TRANSFER CASE - NV231HD . 21-834
ASSEMBLY, TRANSFER CASE - NV241HD . 21-904
ASSEMBLY, TRANSFER CASE - NV241LD . 21-869
ASSEMBLY, VALVE BODY . 21-294,21-466,21-638,
21-810
ASSEMBLY, WHEEL CYLINDERS..........5-31
ASSIST HANDLE - INSTALLATION.......23-124
ASSIST HANDLE - REMOVAL..........23-124
ASSY - CLEANING, ROCKER ARM /
ADJUSTER..........................9-262
ASSY - DESCRIPTION, ROCKER ARM /
ADJUSTER..........................9-261
ASSY - INSPECTION, ROCKER ARM /
ADJUSTER..........................9-262
ASSY - INSTALLATION, ROCKER ARM /
ADJUSTER................9-142,9-200,9-263
ASSY - REMOVAL, ROCKER ARM /
ADJUSTER................9-142,9-200,9-261
AUDIO - DESCRIPTION.................8A-1
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO - OPERATION...................8A-2
AUDIO SYSTEMS, SPECIAL TOOLS.......8A-4
AUGAT - INSTALLATION, CONNECTOR . . 8W-01-8
AUGAT - REMOVAL, CONNECTOR.....8W-01-8
AUTO. TRANS. - INSTALLATION, DIESEL
WITH..........................8P-11,8P-4
AUTO. TRANS. - REMOVAL, DIESEL
WITH...........................8P-4,8P-8
AUTOMATIC DAY / NIGHT MIRROR -
DESCRIPTION.......................8N-10
AUTOMATIC DAY / NIGHT MIRROR -
INSTALLATION......................8N-12
AUTOMATIC DAY / NIGHT MIRROR -
OPERATION.........................8N-11
AUTOMATIC DAY / NIGHT MIRROR -
REMOVAL..........................8N-12
AUTOMATIC DAY/NIGHT MIRROR -
DIAGNOSIS AND TESTING.............8N-11
AUTOMATIC SHUT DOWN RELAY -
INSTALLATION........................8I-5
AUTOMATIC SHUT DOWN RELAY -
REMOVAL............................8I-4
AUTOMATIC TRANSMISSION - 42RE -
ASSEMBLY.........................21-166
AUTOMATIC TRANSMISSION - 42RE -
CLEANING.........................21-165
AUTOMATIC TRANSMISSION - 42RE -
DESCRIPTION
......................21-135
AUTOMATIC TRANSMISSION - 42RE -
DISASSEMBLY
......................21-160
AUTOMATIC TRANSMISSION - 42RE -
INSPECTION
.......................21-165
AUTOMATIC TRANSMISSION - 42RE -
INSTALLATION
......................21-173
AUTOMATIC TRANSMISSION - 42RE -
OPERATION
........................21-137
AUTOMATIC TRANSMISSION - 42RE -
REMOVAL
.........................21-159
AUTOMATIC TRANSMISSION - 44RE -
ASSEMBLY
.........................21-337
AUTOMATIC TRANSMISSION - 44RE -
CLEANING
.........................21-336
AUTOMATIC TRANSMISSION - 44RE -
DESCRIPTION
......................21-306
AUTOMATIC TRANSMISSION - 44RE -
DISASSEMBLY
......................21-331
AUTOMATIC TRANSMISSION - 44RE -
INSPECTION
.......................21-337
AUTOMATIC TRANSMISSION - 44RE -
INSTALLATION
......................21-344
AUTOMATIC TRANSMISSION - 44RE -
OPERATION
........................21-308
2 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

CABLE - INSTALLATION, RELEASE.......23-83
CABLE - INSTALLATION, SPARK PLUG....8I-20
CABLE - INSTALLATION, THROTTLE
CONTROL....................14-105,14-50
CABLE - OPERATION...................8P-4
CABLE - OPERATION, ANTENNA BODY.....8A-4
CABLE - OPERATION, BATTERY..........8F-20
CABLE - OPERATION, SPARK PLUG.......8I-19
CABLE - REMOVAL, CHECK.............23-62
CABLE - REMOVAL, FRONT PARKING
BRAKE..............................5-37
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA...........................8A-9
CABLE - REMOVAL, LATCH RELEASE....23-101
CABLE - REMOVAL, RELEASE...........23-82
CABLE - REMOVAL, SPARK PLUG........8I-20
CABLE - REMOVAL, THROTTLE
CONTROL....................14-104,14-50
CABLE 2500/3500 SERIES WITH DRUM
BRAKES - INSTALLATION, REAR PARK
BRAKE..............................5-39
CABLE INSTALLATION, GASOLINE -
NEGATIVE..........................8F-24
CABLE INSTALLATION, GASOLINE -
POSITIVE...........................8F-23
CABLE ORDER, 8.0L V-10 ENGINE -
SPARK PLUG.........................8I-2
CABLE REMOVAL, GASOLINE -
NEGATIVE..........................8F-23
CABLE REMOVAL, GASOLINE - POSITIVE . . 8F-23
CABLE RESISTANCE, SPECIFICATIONS -
SPARK PLUG.........................8I-3
CABLE TENSIONER - ADJUSTMENT.......5-40
CABLES - 1500 SERIES - INSTALLATION,
REAR PARK BRAKE....................5-39
CABLES - 1500 SERIES - REMOVAL,
REAR PARK BRAKE....................5-37
CABLES - DIAGNOSIS & TESTING,
BATTERY...........................8F-20
CABLES - DIAGNOSIS AND TESTING,
SPARK PLUG........................8I-19
CABLES 2500/3500 SERIES WITH DRUM
BRAKES - REMOVAL, REAR PARK
BRAKE..............................5-38
CAB-TO- BED GROUND STRAP -
INSTALLATION.......................8A-14
CAB-TO- BED GROUND STRAP -
REMOVAL..........................8A-14
CALIBRATION - STANDARD PROCEDURE,
COMPASS...........................8M-4
CALIPERS - ASSEMBLY, DISC BRAKE......5-12
CALIPERS - CLEANING, DISC BRAKE......5-12
CALIPERS - DISASSEMBLY, DISC BRAKE . . . 5-11
CALIPERS - INSPECTION, DISC BRAKE....5-12
CAM - DESCRIPTION, TURN SIGNAL
CANCEL............................8L-30
CAM - OPERATION, TURN SIGNAL
CANCEL............................8L-31
CAM BORE REPAIR - STANDARD
PROCEDURE........................9-267
CAM/OVERDRIVE PISTON RETAINER -
ASSEMBLY, OVERRUNNING
CLUTCH.........21-236,21-406,21-581,21-752
CAM/OVERDRIVE PISTON RETAINER -
CLEANING, OVERRUNNING
CLUTCH.........21-236,21-406,21-580,21-752
CAM/OVERDRIVE PISTON RETAINER -
DESCRIPTION, OVERRUNNING
CLUTCH.........21-235,21-405,21-580,21-751
CAM/OVERDRIVE PISTON RETAINER -
DISASSEMBLY, OVERRUNNING
CLUTCH.........21-235,21-405,21-580,21-751
CAM/OVERDRIVE PISTON RETAINER -
INSPECTION, OVERRUNNING
CLUTCH.........21-236,21-406,21-580,21-752
CAM/OVERDRIVE PISTON RETAINER -
OPERATION, OVERRUNNING
CLUTCH.........21-235,21-405,21-580,21-751
CAMSHAFT & BEARINGS (IN BLOCK) -
INSPECTION
........................9-272
CAMSHAFT - INSTALLATION
. 9-144,9-201,9-273,
9-29,9-87
CAMSHAFT - REMOVAL
. 9-143,9-201,9-268,9-29,
9-86
CAMSHAFT BEARINGS - INSTALLATION
. . 9-144,
9-201,9-273,9-29,9-87
CAMSHAFT BEARINGS - REMOVAL
. 9-143,9-200,
9-268,9-29,9-86CANCEL CAM - DESCRIPTION, TURN
SIGNAL............................8L-30
CANCEL CAM - OPERATION, TURN
SIGNAL............................8L-31
CANISTER - DESCRIPTION, VAPOR......25-37
CANISTER - INSTALLATION, CRANKCASE
BREATHER VAPOR...................9-242
CANISTER - INSTALLATION, VAPOR......25-38
CANISTER - OPERATION, VAPOR........25-37
CANISTER - REMOVAL, CRANKCASE
BREATHER VAPOR...................9-241
CANISTER - REMOVAL, VAPOR..........25-37
CAP - CLEANING, RADIATOR PRESSURE . . . 7-66
CAP - DESCRIPTION, FUEL FILLER.......25-33
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-65
CAP - DIAGNOSIS AND TESTING,
DISTRIBUTOR.......................8I-12
CAP - DIAGNOSIS AND TESTING,
RADIATOR...........................7-66
CAP - INSPECTION, RADIATOR
PRESSURE..........................7-66
CAP - OPERATION, FUEL FILLER........25-33
CAP - OPERATION, RADIATOR
PRESSURE..........................7-65
CAP - REMOVAL/INSTALLATION, FUEL
FILLER.............................25-33
CAPACITIES, SPECIFICATIONS - FLUID......0-6
CAPACITY TEST - DIAGNOSIS AND
TESTING, FUEL PUMP..................14-9
CAP-TO-FILLER NECK SEAL -
DIAGNOSIS AND TESTING, RADIATOR.....7-66
CARDAN UNIVERSAL JOINTS -
DISASSEMBLY, SINGLE.................3-11
CARDAN UNIVERSAL JOINTS -
INSTALLATION, SINGLE............3-34,3-66
CARDAN UNIVERSAL JOINTS -
REMOVAL, SINGLE................3-33,3-65
CAREFUL NEW VEHICLE PREPARATION -
DESCRIPTION, THE IMPORTANCE OF......30-1
CARGO BOX - INSTALLATION...........23-97
CARGO BOX - REMOVAL...............23-96
CARGO DOOR - ADJUSTMENT..........23-78
CARPETS AND FLOOR MATS -
INSTALLATION......................23-123
CARPETS AND FLOOR MATS - REMOVAL . 23-123
CARTRIDGE FUSE - DESCRIPTION,
GENERATOR......................8W-97-4
CARTRIDGE FUSE - INSTALLATION,
GENERATOR......................8W-97-4
CARTRIDGE FUSE - OPERATION,
GENERATOR......................8W-97-4
CARTRIDGE FUSE - REMOVAL,
GENERATOR......................8W-97-4
CASE - DIAGNOSIS AND TESTING,
TRANSFER.............21-821,21-856,21-892
CASE - INSPECTION, TRANSMISSION/
TRANSFER..........................30-15
CASE - NV231HD - ASSEMBLY,
TRANSFER.........................21-834
CASE - NV231HD - CLEANING,
TRANSFER.........................21-831
CASE - NV231HD - DESCRIPTION,
TRANSFER.........................21-820
CASE - NV231HD - DISASSEMBLY,
TRANSFER.........................21-822
CASE - NV231HD - INSPECTION,
TRANSFER.........................21-832
CASE - NV231HD - INSTALLATION,
TRANSFER.........................21-847
CASE - NV231HD - OPERATION,
TRANSFER.........................21-820
CASE - NV231HD - REMOVAL,
TRANSFER.........................21-822
CASE - NV241HD - ASSEMBLY,
TRANSFER.........................21-904
CASE - NV241HD - CLEANING,
TRANSFER.........................21-902
CASE - NV241HD - DESCRIPTION,
TRANSFER
.........................21-890
CASE - NV241HD - DISASSEMBLY,
TRANSFER
.........................21-894
CASE - NV241HD - INSPECTION,
TRANSFER
.........................21-902
CASE - NV241HD - INSTALLATION,
TRANSFER
.........................21-919
CASE - NV241HD - OPERATION,
TRANSFER
.........................21-892CASE - NV241HD - REMOVAL,
TRANSFER.........................21-894
CASE - NV241LD - ASSEMBLY,
TRANSFER.........................21-869
CASE - NV241LD - CLEANING,
TRANSFER.........................21-866
CASE - NV241LD - DESCRIPTION,
TRANSFER.........................21-855
CASE - NV241LD - DISASSEMBLY,
TRANSFER.........................21-858
CASE - NV241LD - INSPECTION,
TRANSFER.........................21-867
CASE - NV241LD - INSTALLATION,
TRANSFER.........................21-882
CASE - NV241LD - OPERATION,
TRANSFER.........................21-855
CASE - NV241LD - REMOVAL,
TRANSFER.........................21-858
CASE BEARINGS - INSTALLATION,
DIFFERENTIAL . . . 3-103,3-134,3-164,3-192,3-39,
3-71
CASE BEARINGS - REMOVAL,
DIFFERENTIAL . . . 3-103,3-134,3-164,3-192,3-39,
3-71
CASE FLUID - DESCRIPTION, TRANSFER....0-5
CASE, NV231HD - TRANSFER..........21-849
CASE, NV241HD - TRANSFER..........21-920
CASE, NV241LD - TRANSFER..........21-884
CASE SKID PLATE - INSTALLATION,
TRANSFER..........................13-11
CASE SKID PLATE - REMOVAL,
TRANSFER..........................13-11
CASE, SPECIFICATIONS - TRANSFER.....21-848,
21-883,21-919
CASTER CORRECTION MEASUREMENT -
STANDARD PROCEDURES...............2-3
CATALYTIC CONVERTER - 3.9L/5.2L/5.9L
- DESCRIPTION.......................11-5
CATALYTIC CONVERTER - 3.9L/5.2L/5.9L
- INSPECTION........................11-5
CATALYTIC CONVERTER - 3.9L/5.2L/5.9L
- INSTALLATION......................11-5
CATALYTIC CONVERTER - 3.9L/5.2L/5.9L
- OPERATION.........................11-5
CATALYTIC CONVERTER - 3.9L/5.2L/5.9L
- REMOVAL..........................11-5
CATALYTIC CONVERTER - 5.9L HEAVY
DUTY/8.0L - DESCRIPTION..............11-6
CATALYTIC CONVERTER - 5.9L HEAVY
DUTY/8.0L - INSPECTION...............11-7
CATALYTIC CONVERTER - 5.9L HEAVY
DUTY/8.0L - INSTALLATION.............11-7
CATALYTIC CONVERTER - 5.9L HEAVY
DUTY/8.0L - OPERATION................11-6
CATALYTIC CONVERTER - 5.9L HEAVY
DUTY/8.0L - REMOVAL.................11-6
CATCH - INSPECTION, HOOD LATCH/
SAFETY.............................30-4
CAUSES OF BURNT FLUID - DIAGNOSIS
AND TESTING....21-199,21-370,21-545,21-715
CAUTION, INTERIOR.................23-118
CAUTION, REFRIGERANT HOSES/LINES/
TUBES PRECAUTIONS.................24-42
CCD DATA BUS - DESCRIPTION..........8E-6
CCD DATA BUS - DIAGNOSIS AND
TESTING...........................8E-11
CCD DATA BUS - OPERATION............8E-7
CENTER - DESCRIPTION, POWER
DISTRIBUTION....................8W-97-7
CENTER - INSTALLATION, POWER
DISTRIBUTION
....................8W-97-8
CENTER - OPERATION, POWER
DISTRIBUTION
....................8W-97-8
CENTER - REMOVAL, POWER
DISTRIBUTION
....................8W-97-8
CENTER BEARING - CENTER BEARING
ADJUSTMENT
........................3-10
CENTER BEARING - DESCRIPTION
........3-10
CENTER BEARING - INSTALLATION
.......3-10
CENTER BEARING - OPERATION
..........3-10
CENTER BEARING - REMOVAL
...........3-10
CENTER BEARING ADJUSTMENT,
CENTER BEARING
.....................3-10
CENTER CONSOLE - INSTALLATION
.....23-122
CENTER CONSOLE - REMOVAL
.........23-122
CENTER CONSOLE LID - INSTALLATION
. . 23-132
CENTER CONSOLE LID - REMOVAL
.....23-131
6 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page