tow DODGE RAM 2001 Service Manual PDF

MESSAGE SYSTEMS
TABLE OF CONTENTS
page page
OVERHEAD CONSOLE
DESCRIPTION............................1
STANDARD PROCEDURE...................4
COMPASS CALIBRATION..................4
COMPASS VARIATION ADJUSTMENT........4
COMPASS DEMAGNETIZING...............5
REMOVAL...............................6
DISASSEMBLY............................7
ASSEMBLY..............................7
INSTALLATION............................8
SPECIAL TOOLS..........................8
COMPASS/MINI-TRIP COMPUTER
DESCRIPTION............................8OPERATION.............................9
DIAGNOSIS AND TESTING.................10
COMPASS MINI-TRIP COMPUTER..........10
REMOVAL..............................11
INSTALLATION...........................11
AMBIENT TEMP SENSOR
DESCRIPTION...........................11
OPERATION.............................11
DIAGNOSIS AND TESTING.................12
AMBIENT TEMPERATURE SENSOR........12
REMOVAL..............................12
INSTALLATION...........................13
OVERHEAD CONSOLE
DESCRIPTION
Two different overhead console units are available
factory-installed options on this model, base or pre-
mium. The base overhead console unit features a
garage door opener storage bin, a sunglasses storage
bin and two reading and courtesy lamps. The pre-
mium overhead console has all of the features of the
base unit, but adds a compass mini-trip computer.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of all of the overhead console components and sys-
tems. Refer toOverhead Consolein the Contents of
Wiring Diagrams for complete circuit diagrams.
The premium overhead console (Fig. 1) includes
two front-mounted reading and courtesy lamps, a
garage door opener storage bin, and a sunglasses
storage bin. The premium overhead console includes
a compass mini-trip computer. The base overhead
console uses the same overhead console housing, but
has a computer cover plug installed in place of the
compass mini-trip computer display module lens and
push buttons.
The rear of the overhead console is secured to two
rear mounting holes in the inner roof panel by two
plastic hook formations that are integral to the over-
head console housing. The front of the overhead con-
sole is secured to the two front mounting holes of the
inner roof panel by two plastic latches that are inte-
gral to the overhead console housing. A single electri-
cal connection joins the overhead console wireharness to the roof wire harness for both the base
and premium overhead console units.
Following are general descriptions of the major
components used in the overhead console. See the
owner's manual in the vehicle glove box for more
information on the use and operation of the various
overhead console features.
GARAGE DOOR OPENER STORAGE BIN
A compartment near the front of the overhead con-
sole is designed to hold most garage door opener
remote control transmitters. The transmitter is
mounted within the compartment with an adhesive-
backed hook and loop fastener patch and, when the
compartment is closed, a push button in the center of
the compartment door is depressed to actuate the
transmitter.
A transmitter mounting kit including the adhesive-
backed hook and loop fastener material is available
for service. The garage door opener storage bin door
and the push button with three assorted length
adapter pegs are also available for service replace-
ment.
The garage door opener storage compartment door
is opened by pressing the integral latch towards the
front of the vehicle. When the compartment door is
opened, the push button unit is removed from the
compartment by squeezing the latch tabs and pulling
the unit downward. With the push button removed,
the garage door opener can be installed in the com-
partment using the adhesive-backed hook and loop
fastener material provided.
BR/BEMESSAGE SYSTEMS 8M - 1

With the transmitter mounted in the storage bin,
adapter pegs located on the garage door opener push
button unit are selected and mounted on one of two
posts on the back side of the push button. The com-
bination of the adapter peg length and the push but-
ton post location must be suitable to depress the
button of the transmitter when the push button in
the center of the garage door opener storage bin door
is depressed. When the proper combination has been
selected, the push button is reinstalled in the com-
partment and the compartment door is closed.
SUNGLASS STORAGE BIN
A sunglasses storage bin is included in the over-
head console. The storage bin is located near the rear
of the overhead console and is held in the closed posi-
tion by a latch that is integral to the storage bin
door. The interior of the bin is lined with a foam rub-
ber padding material to protect the sunglasses from
being scratched. Dampening springs that are located
on the back of the overhead console reading and
courtesy lamp housing contact the hinges of the sun-
glasses storage bin for a smooth opening action.
The sunglasses storage bin and door unit is avail-
able for service replacement. The hinge dampening
springs are serviced as a unit with the overhead con-
sole reading and courtesy lamp housing.
The sunglasses storage bin is opened by pressing
the latch on the rear edge of the door towards the
front of the vehicle, then pulling the bin downward to
the open position. The integral latch on the sun-
glasses bin door will automatically engage when the
bin is closed. See the owner's manual in the vehicle
glove box for more information on the use and oper-
ation of the sunglasses storage bin.
COMPASS
While in the compass/temperature mode, the com-
pass will display the direction in which the vehicle is
pointed using the eight major compass headings
(Examples: north is N, northeast is NE), along with
the outside ambient temperature. When the compass
unit is placed in the compass/compass in degreesmode, the compass will display the direction the
vehicle is heading using the eight major compass
headings and in degrees (0 to 359 degrees). North is
0 degrees, East is 90 degrees, South is 180 degrees
and West is 270 degrees. It will not display the head-
ings in minutes or seconds.
The self-calibrating compass unit requires no
adjusting in normal use. The compass unit will com-
pensate for magnetism the body of the vehicle may
acquire during normal use. However, avoid placing
anything magnetic directly on the roof of the vehicle.
Magnetic mounts for an antenna, a repair order hat,
or a funeral procession flag can exceed the compen
sating ability of the compass unit if placed on the
roof panel. If the vehicle roof should become magne-
tized, the demagnetizing and calibration procedures
found in this group may be required to restore proper
compass operation.
THERMOMETER
The thermometer displays the outside ambient
temperature in whole degrees. The temperature dis-
play can be changed from Fahrenheit to Celsius
using the U.S./Metric push button. The displayed
temperature is not an instant reading of conditions,
but an average temperature. It may take the ther-
mometer display several minutes to respond to a
major temperature change, such as driving out of a
heated garage into winter temperatures.
When the ignition switch is turned to the Off posi-
tion, the last displayed temperature reading stays in
the thermometer unit memory. When the ignition
switch is turned to the On position again, the ther-
mometer will display the memory temperature if the
engine coolant temperature is above about 43É C
(109É F). If the engine coolant temperature is below
about 43É C (109É F), the thermometer will display
the actual temperature sensed by the ambient tem-
perature sensor. The thermometer temperature dis-
play update interval varies with the vehicle speed;
therefore, if the temperature reading seems inaccu-
rate, drive the vehicle for at least three minutes
1 - SUNGLASSES STORAGE BIN
2 - GARAGE DOOR OPENER STORAGE BIN DOOR
3 - COMPUTER LENS OR COVER PLUG
4 - HOOK AND LOOP FASTENER
5 - SECURITY INDICATOR LAMP
6 - COMPASS MINI-TRIP COMPUTER MODULE
7 - SCREW (3)
8 - SCREW (4)
9 - BULB HOLDERS
10 - SWITCHES11 - WIRE HARNESS
12 - SPRINGS (2)
13 - READING AND COURTESY LAMP HOUSING
14 - REFLECTORS
15 - OVERHEAD CONSOLE HOUSING
16 - LENSES
17 - BUMPER
18 - GARAGE DOOR OPENER PUSH BUTTON
BR/BEMESSAGE SYSTEMS 8M - 3
OVERHEAD CONSOLE (Continued)

(6) Disengage the retainer on the instrument
panel wire harness take out to the ACM from the
retainer hole in the left side of the instrument panel
center support bracket.
(7) Pull the top of the instrument panel center
support bracket rearward and down from the instru-
ment panel studs. Fold it down over the top of the
ACM until it is laying flat on the floor panel trans-
mission tunnel.
(8) Disconnect the instrument panel wire harness
connector for the ACM from the ACM connector
receptacle. To disconnect this connector:
(a) Slide the red Connector Position Assurance
(CPA) lock on the top of the connector toward the
side of the vehicle.
(b) Depress the connector latch tab and pull the
connector straight away from the ACM connector
receptacle.
NOTE: Always remove and replace the ACM and its
mounting bracket as a unit. Replacement modules
include a replacement mounting bracket. Do not
transfer the ACM to another mounting bracket.
(9) Remove the four screws that secure the ACM
mounting bracket to the floor panel transmission
tunnel.
(10) Remove the ACM, the mounting bracket, and
the instrument panel center support bracket from the
floor panel transmission tunnel as a unit.
INSTALLATION
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
WARNING: THE AIRBAG CONTROL MODULE CON-
TAINS THE IMPACT SENSOR, WHICH ENABLES
THE SYSTEM TO DEPLOY THE AIRBAGS. NEVER
STRIKE OR KICK THE AIRBAG CONTROL MODULE,
AS IT CAN DAMAGE THE IMPACT SENSOR OR
AFFECT ITS CALIBRATION. IF AN AIRBAG CON-
TROL MODULE IS ACCIDENTALLY DROPPED DUR-
ING SERVICE, THE MODULE MUST BE SCRAPPED
AND REPLACED WITH A NEW UNIT. FAILURE TOOBSERVE THIS WARNING COULD RESULT IN ACCI-
DENTAL, INCOMPLETE, OR IMPROPER AIRBAG
DEPLOYMENT AND POSSIBLE OCCUPANT INJU-
RIES.
(1) Carefully position the Airbag Control Module
(ACM), the mounting bracket, and the instrument
panel center support bracket onto the floor panel
transmission tunnel as a unit (Fig. 6). When the
ACM is correctly positioned, the arrow on the ACM
label will be pointed forward in the vehicle.
(2) Install and tighten the four screws that secure
the ACM mounting bracket to the floor panel trans-
mission tunnel. Tighten the screws to 14 N´m (125
in. lbs.).
(3) With the instrument panel center support
bracket still folded down flat on the floor panel trans-
mission tunnel, reconnect the instrument panel wire
harness connector for the ACM to the ACM connector
receptacle. Be certain that the connector latch and
the red Connector Position Assurance (CPA) lock are
fully engaged.
(4) Fold the top of the instrument panel center
support bracket up over the top of the ACM and for-
ward over the studs on the lower instrument panel
structural support.
(5) Install and tighten the nuts that secure the
instrument panel center support bracket to the studs
on the lower instrument panel structural support.
Tighten the nuts to 14 N´m (125 in. lbs.).
(6) Engage the retainer on the instrument panel
wire harness take out for the ACM in the retainer
hole on the left side of the instrument panel center
support bracket.
(7) Tighten the screws that secure each side of the
instrument panel center support bracket to the ACM
mounting bracket. Tighten the screws 14 N´m (125
in. lbs.).
(8) If the vehicle is equipped with an automatic
transmission, position the ACM trim cover to the
ACM mounting bracket on the floor panel transmis-
sion tunnel (Fig. 5).
(9) If the vehicle is equipped with an automatic
transmission, install and tighten the two screws that
secure the ACM trim cover to the ACM mounting
bracket. Tighten the screws to 2.2 N´m (20 in. lbs.).
(10) If the vehicle is equipped with a manual
transmission, reinstall the center floor console onto
the floor panel transmission tunnel. (Refer to 23 -
BODY/INTERIOR/CENTER CONSOLE - INSTALLA-
TION).
(11) Do not reconnect the battery negative cable at
this time. The airbag system verification test proce-
dure should be performed following service of any
airbag system component. (Refer to 8 - ELECTRI-
CAL/RESTRAINTS - STANDARD PROCEDURE -
VERIFICATION TEST).
8O - 8 RESTRAINTSBR/BE
AIRBAG CONTROL MODULE (Continued)

(1) Position the child tether anchor (standard cab)
or child tether (club/quad cab) onto the cab back
panel (Fig. 7).
(2) Install and tighten the screw that secures the
child tether anchor (standard cab) or child tether
(club/quad cab) onto the cab back panel. Tighten the
screw to 13.5 N´m (120 in. lbs.).
(3) Reinstall the trim onto the inside of the cab
back panel. (Refer to 23 - BODY/INTERIOR/REAR
CLOSURE PANEL TRIM - INSTALLATION).
CLOCKSPRING
DESCRIPTION
The clockspring assembly is secured with two inte-
gral plastic latches onto the steering column lock
housing near the top of the steering column, behind
the steering wheel. The clockspring consists of a flat,
round molded plastic case with a stubby tail that
hangs below the steering column and contains a con-
nector receptacle and a long pigtail wire with connec-
tor that face toward the instrument panel. Within
the plastic housing is a spool-like molded plastic
rotor with a large exposed hub. The upper surface of
the rotor hub has a large center hole, two large flats,
two auto-locking tabs, and three short pigtail wires
with connectors that face toward the steering wheel.
The lower surface of the rotor hub has two integral
turn signal cancelling cam lobes. Within the plastic
case and wound around the rotor spool is a long rib-
bon-like tape that consists of several thin copper wire
leads sandwiched between two thin plastic mem-
branes. The outer end of the tape terminates at the
connector receptacle and pigtail wire that face the
instrument panel, while the inner end of the tape
terminates at the pigtail wires on the hub of the
clockspring rotor that face the steering wheel.
Service replacement clocksprings are shipped pre-
centered and with a piece of tape covering the
engaged auto-locking tabs. The auto-locking tabs
secure the centered clockspring rotor to the clock-
spring case during shipment, but these tabs are auto-
matically disengaged once the clockspring is installed
on the steering column. (Refer to 8 - ELECTRICAL/
RESTRAINTS/CLOCKSPRING - STANDARD PRO-
CEDURE - CLOCKSPRING CENTERING).
The clockspring cannot be repaired. If the clock-
spring is faulty, damaged, or if the driver airbag has
been deployed, the clockspring must be replaced.
OPERATION
The clockspring is a mechanical electrical circuit
component that is used to provide continuous electri-
cal continuity between the fixed instrument panel
wire harness and the electrical components mountedon or in the rotating steering wheel. On this model
the rotating electrical components include the driver
airbag, the horn switch, the speed control switches,
and the remote radio switches if the vehicle is so
equipped. The clockspring case is positioned and
secured to the upper steering column lock housing by
two integral plastic latches. The connector receptacle
on the tail of the fixed clockspring housing connect
the clockspring to the vehicle electrical system
through a take out with connector from the instru-
ment panel wire harness. The lower clockspring pig-
tail on the tail of the clockspring housing connect the
clockspring driver airbag circuits to a separate take
out and connector of the instrument panel wire har-
ness located near the lower instrument panel rein-
forcement, below the steering column. The
clockspring rotor is movable and is keyed to the hub
of the steering wheel by two large flats that are
molded into the rotor hub. The two lobes on the
lower surface of the clockspring rotor hub contact a
turn signal cancel actuator of the multi-function
switch to provide automatic turn signal cancellation.
The pigtail wires on the upper surface of the clock-
spring connect the clockspring to the horn switch, the
two speed control switches, and the remote radio
switches on vehicles that are so equipped.
Like the clockspring in a timepiece, the clockspring
tape has travel limits and can be damaged by being
wound too tightly during full stop-to-stop steering
wheel rotation. To prevent this from occurring, the
clockspring must be centered when it is installed on
the steering column. Centering the clockspring
indexes the clockspring spool to the movable steering
components so that the tape can operate within its
designed travel limits. However, if the clockspring is
removed from the steering column or if the steering
shaft is disconnected from the steering gear, the
clockspring spool can change position relative to the
movable steering components and must be re-cen-
tered following completion of the service or the tape
may be damaged. Service replacement clocksprings
are shipped pre-centered and with the auto-locking
tabs engaged. A piece of tape covers the auto-locking
tabs to discourage tampering. These auto-locking
tabs should not be disengaged until the clockspring
has been installed on the steering column. If this
shipping tape is removed or damaged, or if the auto-
locking tabs are disengaged before the clockspring is
installed on a steering column, the clockspring cen-
tering procedure must be performed. (Refer to 8 -
ELECTRICAL/RESTRAINTS/CLOCKSPRING -
STANDARD PROCEDURE - CLOCKSPRING CEN-
TERING).
8O - 10 RESTRAINTSBR/BE
CHILD TETHER (Continued)

DRIVER AIRBAG
DESCRIPTION
The driver airbag protective trim cover is the most
visible part of the driver airbag. The airbag used in
this model is a Next Generation-type that complies
with revised federal airbag standards to deploy with
less force than those used in some prior models. The
driver airbag is located in the center of the steering
wheel, where it is secured with two screws to the
steering wheel armature. Concealed beneath the
driver airbag trim cover are the horn switch, the
folded airbag cushion, the airbag retainer or housing,
the airbag inflator, and the retainers that secure the
trim cover to the airbag housing. The resistive mem-
brane-type horn switch is secured with heat stakes to
the inside surface of the airbag trim cover, between
the trim cover and the folded airbag cushion. The air-
bag inflator is a conventional pyrotechnic-type unit
that is secured with nuts to four studs on the back of
the stamped metal airbag housing.
The driver airbag trim cover has locking blocks
molded into the back side of it that engage a lip
formed around the perimeter of the airbag housing.
Two stamped metal retainers then fit over the infla-
tor mounting studs on the back of the airbag housing
and tabs on the retainer are engaged in slots on the
inside of the trim cover, securely locking the cover
into place. One horn switch pigtail wire has an eyelet
terminal connector that is captured on the upper left
inflator mounting stud between the inflator and the
upper trim cover retainer. The connector insulator of
the other horn switch pigtail wire is routed between
the upper right inflator mounting stud and the infla-
tor, where it is captured by a small plastic that is
pushed onto the stud. The driver airbag cannot be
repaired, and must be replaced if deployed or in any
way damaged. The driver airbag trim cover and horn
switch are available as a unit, and may be disassem-
bled from the driver airbag for service replacement.
OPERATION
The driver airbag is deployed by an electrical sig-
nal generated by the Airbag Control Module (ACM)
through the driver airbag line 1 and line 2 (or squib)
circuits. When the ACM sends the proper electrical
signal to the airbag inflator, the electrical energy
generates enough heat to initiate a small pyrotechnic
charge which, in turn, ignites chemical pellets within
the inflator. Once ignited, these chemical pellets burn
rapidly and produce a large quantity of nitrogen gas.
The inflator is sealed to the back of the airbag hous-
ing and a diffuser in the inflator directs all of the
nitrogen gas into the airbag cushion, causing the
cushion to inflate. As the cushion inflates, the driver
airbag trim cover will split at predetermined break-out lines, then fold back out of the way along with
the horn switch. Following an airbag deployment, the
airbag cushion quickly deflates by venting the nitro-
gen gas towards the instrument panel through the
porous fabric material used on the steering wheel
side of the airbag cushion.
Some of the chemicals used to create the nitrogen
gas are considered hazardous in their solid state,
before they are burned, but they are securely sealed
within the airbag inflator. However, the nitrogen gas
that is produced when the chemicals are burned is
harmless. A small amount of residue from the burned
chemicals may cause some temporary discomfort if it
contacts the skin, eyes, or breathing passages. If skin
or eye irritation is noticed, rinse the affected area
with plenty of cool, clean water. If breathing pas-
sages are irritated, move to another area where there
is plenty of clean, fresh air to breath. If the irritation
is not alleviated by these actions, contact a physician.
REMOVAL
The following procedure is for replacement of a faulty
or damaged driver airbag. If the driver airbag has been
deployed, the clockspring and the steering column
assembly must also be replaced. (Refer to 8 - ELEC-
TRICAL/RESTRAINTS/CLOCKSPRING - REMOVAL)
(Refer to 19 - STEERING/COLUMN - REMOVAL).
WARNING: DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRECAU-
TIONS COULD RESULT IN ACCIDENTAL AIRBAG
DEPLOYMENT AND POSSIBLE PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG CUSHION AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
(1) Disconnect and isolate the battery negative
cable. If either of the airbags has not been deployed,
wait two minutes for the system capacitor to dis-
charge before further service.
(2) From the underside of the steering wheel,
remove the two screws that secure the driver airbag
to the steering wheel armature (Fig. 10).
8O - 14 RESTRAINTSBR/BE

(2) Install and tighten the screw that secures the
retractor to the quarter inner panel. Tighten the
screw to 40 N´m (29 ft. lbs.).
(3) Engage the rear seat shoulder belt turning loop
and lower seat belt anchor plate with the quarter
trim panel.
(4) Reinstall the trim onto the quarter inner panel.
(Refer to 23 - BODY/INTERIOR/QUARTER TRIM
PANEL - INSTALLATION).
(5) Position the shoulder belt turning loop onto the
quarter inner panel near the top of the C-pillar.
(6) Install and tighten the screw that secures the
shoulder belt turning loop to the quarter inner panel.
Tighten the screw to 40 N´m (29 ft. lbs.).
(7) Fold and snap the cover over the rear shoulder
belt turning loop to conceal the screw that secures
the turning loop to the quarter inner panel.
(8) Position the lower seat belt anchor plate onto
the quarter inner panel near the base of the C-pillar.
(9) Install and tighten the screw that secures the
lower seat belt anchor plate to the quarter inner
panel near the base of the C-pillar. Tighten the screw
to 40 N´m (29 ft. lbs.).
(10) Reinstall the trim cover onto the door sill.
(Refer to 23 - BODY/INTERIOR/DOOR SILL TRIM -
INSTALLATION).
(11) Reinstall the rear seat into the passenger
compartment. (Refer to 23 - BODY/SEATS/REAR
SEAT - INSTALLATION).
REAR SEAT BELT BUCKLE
REMOVAL
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Disengage the rear seat latch by pulling the
release handle on the underside of the rear seat
cushion.(2) Fold the rear seat unit up and back against the
cab back panel (stowed position) for access to the
rear seat belt buckle anchors.
(3) Reach through the opening between the rear
seat back and the floor panel to access and remove
the nut that secures the rear seat belt buckle/buckle
unit (right side) or lap belt/buckle unit (left side)
anchor plate to the stud on the rear floor panel (Fig.
24).
(4) Remove the rear seat belt buckle/buckle unit
(right side) or lap belt/buckle unit (left side) from the
rear floor panel.INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
Fig. 24 Rear Seat Belt Buckle Remove/Install
1 - CAB BACK PANEL
2 - REAR FLOOR PANEL
3 - REAR SEAT BUCKLE/BUCKLE UNIT
4 - REAR SEAT LAP BELT/BUCKLE UNIT
BR/BERESTRAINTS 8O - 27
REAR SEAT BELT & RETRACTOR (Continued)

(1) Reach through the opening between the rear
seat back and the floor panel to position the rear seat
belt buckle/buckle unit (right side) or lap belt/buckle
unit (left side) onto the stud on the rear floor panel
(Fig. 24).
(2) Install and tighten the nut that secures the
rear seat belt buckle/buckle unit (right side) or lap
belt/buckle unit (left side) anchor plate to the stud on
the rear floor panel. Tighten the nut to 40 N´m (29 ft.
lbs.).
(3) Route the lap belt and buckles between the
rear seat back and rear seat cushion.
(4) Disengage the rear seat from its stowed posi-
tion by pulling the release handle on the underside of
the rear seat cushion.
(5) Fold the rear seat cushion down toward the
rear floor panel until the unit is latched in its open
position.
SEAT BELT SWITCH
DESCRIPTION
The seat belt switch is a small, normally closed,
single pole, single throw, leaf contact, momentary
switch. Only one seat belt switch is installed in the
vehicle, and it is integral to the buckle of the driver
seat belt buckle-half, located near the inboard side of
the driver side front seating position. The seat belt
switch is connected to the vehicle electrical system
through a two-wire pigtail wire and connector on the
seat belt buckle-half, which is connected to a wire
harness connector and take out of the body wire har-
ness.
The seat belt switch cannot be adjusted or repaired
and, if faulty or damaged, the entire driver seat belt
buckle-half unit must be replaced.
OPERATION
The seat belt switch is designed to control a path
to ground for the seat belt switch sense input of the
Electro-Mechanical Instrument Cluster (EMIC).
When the driver side seat belt tip-half is inserted in
the seat belt buckle, the switch opens the path to
ground; and, when the driver side seat belt tip-half is
removed from the seat belt buckle, the switch closes
the ground path. The switch is actuated by the latch
mechanism within the seat belt buckle. The EMIC
monitors the driver seat belt switch status, then con-
trols the seatbelt indicator and sends hard wired
chime requests to the Central Timer Module (CTM)
based upon that input.The seat belt switch receives ground through its
pigtail wire connection to the body wire harness from
another take out of the body wire harness. An eyelet
terminal connector on that ground take out is
secured under a nut to a ground stud on the left
lower B-pillar (standard cab models) or the left lower
cowl side inner panel (club cab and quad cab models).
The seat belt switch is connected in series between
ground and the seat belt switch sense input of the
EMIC.
DIAGNOSIS AND TESTING - SEAT BELT
SWITCH
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable. Disconnect the body wire harness connector for
the seat belt switch from the seat belt switch pigtail
wire connector located near the floor panel under the
driver side front seat cushion. Check for continuity
between the seat belt switch sense circuit and the
ground circuit cavities in the seat belt switch pigtail
wire connector. There should be continuity with the
driver side seat belt tip-half and buckle-half unfas-
tened, and no continuity with tip-half and buckle-half
fastened. If OK, go to Step 2. If not OK, replace the
faulty driver side seat belt buckle-half unit.
(2) Check for continuity between the ground cir-
cuit cavity in the body wire harness connector for the
seat belt switch and a good ground. There should be
continuity. If OK, go to Step 3. If not OK, repair the
open ground circuit to ground (G301 - standard cab,
or G300 - club/quad cab) as required.
8O - 28 RESTRAINTSBR/BE
REAR SEAT BELT BUCKLE (Continued)

(3) Remove the instrument cluster from the instru-
ment panel. Check for continuity between the seat
belt switch sense circuit cavity in the instrument
panel wire harness connector (Connector C2) for the
instrument cluster and a good ground. There should
be no continuity. If OK, go to Step 4. If not OK,
repair the shorted seat belt switch sense circuit
between the seat belt switch and the instrument
cluster as required.
(4) Check for continuity between the seat belt
switch sense circuit cavities in the body wire harness
connector for the seat belt switch and the instrument
panel wire harness connector (Connector C2) for the
instrument cluster. There should be continuity. If
OK, proceed to the diagnosis for the instrument clus-
ter. (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). If not OK,
repair the open seat belt switch sense circuit between
the seat belt switch and the instrument cluster as
required.
SEAT BELT TURNING LOOP
ADJUSTER
REMOVAL
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Remove the knob from the lever of the seat belt
turning loop adjuster. (Refer to 8 - ELECTRICAL/RE-
STRAINTS/TURNING LOOP HEIGHT ADJUSTER
KNOB - REMOVAL).
(2) Remove the screw that secures the shoulder
belt turning loop to the height adjuster.(3) Remove the trim from the B-pillar. (Refer to 23
- BODY/INTERIOR/B-PILLAR TRIM - REMOVAL).
(4) Remove the screw that secures the upper end
of the height adjuster to the B-pillar.
(5) Pull the upper end of the height adjuster away
from the B-pillar far enough to disengage the hooks
on the lower end of the adjuster from the slots in the
pillar.
(6) Remove the adjuster from the B-pillar.
INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Position the height adjuster to the B-pillar
with the hook formations oriented toward the lower
end of the adjuster.
(2) Engage the hooks on the lower end of the
adjuster into the slots in the B-pillar.
(3) Tilt the upper end of the height adjuster up
into position against the B-pillar.
(4) Install and tighten the screw that secures the
upper end of the height adjuster to the B-pillar.
Tighten the screw to 41 N´m (30 ft. lbs.).
(5) Reinstall the trim onto the B-pillar. (Refer to
23 - BODY/INTERIOR/B-PILLAR TRIM - INSTAL-
LATION).
(6) Install and tighten the anchor screw that
secures the seat belt turning loop to the adjuster.
Tighten the screw to 30 N´m (22 ft. lbs.).
(7) Reinstall the knob onto the lever of the seat
belt turning loop adjuster. (Refer to 8 - ELECTRI-
CAL/RESTRAINTS/TURNING LOOP HEIGHT
ADJUSTER KNOB - INSTALLATION).
BR/BERESTRAINTS 8O - 29
SEAT BELT SWITCH (Continued)

contains all of the switches for both the wiper and
washer systems.
²Washer Fluid Level Switch- The washer fluid
level switch is located in a dedicated hole on the
lower rear side of the washer reservoir, above the
washer pump/motor unit near the left front corner of
the engine compartment.
²Washer Nozzles- The dual fluidic washer noz-
zles are secured with integral snap features to dedi-
cated openings in the cowl plenum cover/grille panel
located near the base of the windshield. The washer
plumbing fittings for the washer nozzles are con-
cealed beneath the cowl plenum cover/grille panel.
²Washer Pump/Motor- The washer pump/mo-
tor unit is located in a dedicated hole on the lower
rear side of the washer reservoir near the left front
corner of the engine compartment.
²Washer Reservoir- The washer reservoir is
secured to the left side of the radiator fan shroud in
the left front corner of the engine compartment.
²Wiper Arms- The two wiper arms are secured
to the two wiper pivots, which extend through the
cowl plenum cover/grille panel located near the base
of the windshield.
²Wiper Blades- The two wiper blades are
secured to the two wiper arms, and are parked on
the glass near the bottom of the windshield when the
wiper system is not in operation.
²Wiper Module- The wiper pivots are the only
visible components of the wiper module. The remain-
der of the module is concealed within the cowl ple-
num beneath the cowl plenum cover/grille panel. The
wiper module includes the module bracket, the single
wiper motor, the wiper linkage, and the two wiper
pivots.
²Wiper Relay- The wiper relay is located in the
Power Distribution Center (PDC) in the engine com-
partment near the battery.
Features of the wiper and washer system include
the following:
²Continuous Wipe Modes- The two-speed
wiper motor and the internal circuitry of the multi-
function switch work in concert to provide two con-
tinuous wipe cycles, low speed or high speed.
²Intermittent Wipe Mode- The internal cir-
cuitry of the multi-function switch, the CTM, and the
wiper relay work in concert to provide an intermit-
tent wipe mode with multiple delay interval selec-
tions. On models with a high-line or premium CTM,
the CTM also automatically adjusts each manually
selected delay interval to compensate for vehicle
speed.
²Washer Mode- When the washer system is
activated with the multi-function switch while the
wiper system is operating, washer fluid will be dis-
pensed onto the windshield glass through the washernozzles for as long as the washer pump/motor is
energized.
²Wipe-After-Wash Mode- The internal circuitry
of the CTM provides a wipe-after-wash feature
which, if the wipers are turned Off, will operate the
washer pump/motor and the wipers for as long as the
washer system is activated, then provide several
additional wipe cycles after the washer system is
deactivated before parking the wiper blades near the
base of the windshield.
Hard wired circuitry connects the wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the wiper and washer
system components through the use of a combination
of soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
OPERATION
The wiper and washer system is intended to pro-
vide the vehicle operator with a convenient, safe, and
reliable means of maintaining visibility through the
windshield glass. The various components of this sys-
tem are designed to convert electrical energy pro-
duced by the vehicle electrical system into the
mechanical action of the wiper blades to wipe the
outside surface of the glass, as well as into the
hydraulic action of the washer system to apply
washer fluid stored in an on-board reservoir to the
area of the glass to be wiped. When combined, these
components provide the means to effectively main-
tain clear visibility for the vehicle operator by remov-
ing excess accumulations of rain, snow, bugs, mud, or
other minor debris from the outside windshield glass
surface that might be encountered while driving the
vehicle under numerous types of inclement operating
conditions. The vehicle operator initiates all wiper
and washer system functions with the multi-function
switch control stalk that extends from the left side of
the steering column, just below the steering wheel.
Rotating the knob on the end of the multi-function
switch control stalk selects the desired wiper system
operating mode. The wiper system allows the vehicle
operator to select from two continuous wiper speeds,
Hi or Lo, or one of several intermittent wipe Delay
mode intervals. Pushing the button on the end of the
control stalk downwards towards the steering column
8R - 2 WIPERS/WASHERSBR/BE
WIPERS/WASHERS (Continued)

be routed away from hot, sharp, or moving parts;
and, sharp bends that might pinch the hose must be
avoided.
WASHER NOZZLE
DESCRIPTION
The two washer nozzles have integral snap fea-
tures that secure them in dedicated holes in the cowl
plenum cover/grille panel located near the base of the
windshield. The domed upper surface of the washer
nozzle is visible on the top of the plenum cover/grille
panel, and the nozzle orifice is oriented towards the
windshield glass. The washer plumbing fittings for
the washer nozzles are concealed beneath the cowl
plenum cover/grille panel. These fluidic washer noz-
zles are constructed of molded plastic. The cowl ple-
num cover/grille panel must be removed from the
vehicle to access the nozzles for service. The washer
nozzles cannot be adjusted or repaired and, if faulty
or damaged, they must be replaced.
OPERATION
The two washer nozzles are designed to dispense
washer fluid into the wiper pattern area on the out-
side of the windshield glass. Pressurized washer fluid
is fed to each nozzle from the washer reservoir by the
washer pump/motor through rubber hoses, which are
attached to a barbed nipple on each washer nozzle
below the cowl plenum cover/grille panel. The washer
nozzles incorporate a fluidic design, which causes the
nozzle to emit the pressurized washer fluid as an
oscillating stream to more effectively cover a larger
area of the glass area to be cleaned.
REMOVAL
(1) Remove the cowl plenum cover/grille panel
from the cowl top. (Refer to 23 - BODY/EXTERIOR/
COWL GRILLE - REMOVAL).
(2) From the underside of the cowl plenum cover/
grille panel, disconnect the washer hose from the
nozzle fitting.
(3) From the underside of the cowl plenum cover/
grille panel, compress the snap features of the
washer nozzle and push the nozzle out through the
top of the panel.
INSTALLATION
(1) From the top of the cowl plenum cover/grille
panel, insert the barbed nipple of the washer nozzle
through the nozzle mounting hole.
(2) With the orifice of the washer nozzle oriented
toward the windshield, use hand pressure to push
the nozzle into the mounting hole until the snap fea-tures of the nozzle are fully engaged with the under-
side of the cowl plenum cover/grille panel.
(3) From the underside of the cowl plenum cover/
grille panel, reconnect the washer hose to the washer
nozzle fitting.
(4) Reinstall the cowl plenum cover/grille panel
onto the cowl top. (Refer to 23 - BODY/EXTERIOR/
COWL GRILLE - INSTALLATION).
WASHER PUMP/MOTOR
DESCRIPTION
The washer pump/motor unit is located on the rear
of the washer reservoir, near the bottom in the left
front corner of the engine compartment. A small per-
manently lubricated and sealed electric motor is cou-
pled to the rotor-type washer pump. A seal flange
with a large barbed inlet nipple on the pump housing
passes through a rubber grommet seal installed in
the dedicated mounting hole near the bottom of the
washer reservoir. A smaller barbed outlet nipple on
the pump housing connects the unit to the washer
hose. The washer pump/motor unit is retained on the
reservoir by the interference fit between the barbed
pump inlet nipple and the grommet seal, which is a
light press fit. An integral electrical connector recep-
tacle is located on the motor housing. The washer
pump/motor unit cannot be repaired. If faulty or
damaged, the entire washer pump/motor unit must
be replaced.
OPERATION
The washer pump/motor unit is connected to the
vehicle electrical system through a single take out
and two-cavity connector of the headlamp and dash
wire harness. The washer pump/motor is grounded at
all times through a take out of the headlamp and
dash wire harness with a single eyelet terminal con-
nector that is secured by a nut to a ground stud
located on the forward extension of the left front
fender wheel housing in the engine compartment.
The washer pump/motor receives battery current on
a fused ignition switch output (run-acc) circuit
through the closed contacts of the momentary washer
switch within the multi-function switch only when
the washer button on the end of the switch control
stalk is depressed towards the steering column.
Washer fluid is gravity-fed from the washer reservoir
to the inlet side of the washer pump. When the pump
motor is energized, the rotor-type pump pressurizes
the washer fluid and forces it through the pump out-
let nipple, the washer plumbing, and the washer noz-
zles onto the windshield glass.
BR/BEWIPERS/WASHERS 8R - 9
WASHER HOSES/TUBES (Continued)