engine DODGE RAM 2002 Service Repair Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2002, Model line: RAM, Model: DODGE RAM 2002Pages: 2255, PDF Size: 62.07 MB
Page 654 of 2255

COOLING - STANDARD PROCEDURE - DRAIN/
DIESEL ENGINE).
(3) Disconnect the upper radiator hose from the
radiator.
(4) Disconnect the headlamp and dash wire har-
ness connector for the washer fluid level switch from
the switch connector receptacle.
(5) Disconnect the headlamp and dash wire har-
ness connector for the washer pump/motor unit from
the motor connector receptacle.
(6) Disconnect the washer hose from the barbed
outlet nipple of the washer pump/motor and allow
the washer fluid to drain into a clean container for
reuse.
(7) While pulling the washer reservoir away from
the fan shroud, lift the reservoir upwards far enough
to disengage the reservoir mounting tabs from the
keyed upper and lower mounting slots in the fan
shroud (Fig. 4).
(8) Remove the washer reservoir from the engine
compartment.
INSTALLATION
(1) Position the washer reservoir into the engine
compartment (Fig. 4).
(2) Align and insert the upper and lower washer
reservoir mounting tabs into the keyed upper and
lower mounting slots in the radiator fan shroud.
When all the tabs are inserted, use hand pressure to
push the reservoir downwards far enough to engage
the mounting tabs in the keyways of the mounting
slots.(3) Reconnect the washer hose to the barbed outlet
nipple of the washer pump.
(4) Reconnect the headlamp and dash wire harness
connector for the washer pump/motor unit to the
motor connector receptacle.
(5) Reconnect the headlamp and dash wire harness
connector for the washer fluid level switch to the
switch connector receptacle.
(6) Reconnect the upper radiator hose to the radi-
ator.
(7) Refill the engine cooling system. (Refer to 7 -
COOLING - STANDARD PROCEDURE - REFILL/
ALL EXCEPT DIESEL ENGINE) or (Refer to 7 -
COOLING - STANDARD PROCEDURE - REFILL/
DIESEL ENGINE).
(8) Refill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(9) Reconnect the battery negative cable.
WIPER ARM
DESCRIPTION
The wiper arms are the rigid members located
between the wiper pivots that protrude from the cowl
plenum cover/grille panel near the base of the wind-
shield and the wiper blades on the windshield glass.
The wiper arm has a die cast metal pivot end. On the
underside of this pivot end is a socket formation with
internal serrations and a small, movable, stamped
steel latch plate that is secured loosely under a small
strap that is staked to the pivot end. The wide end of
a tapered, stamped steel channel hinges on and is
secured with a hinge pin to the pivot end of the
wiper arm. One end of a long, rigid, stamped steel
strap, with a small hole near its pivot end, is riveted
and crimped within the narrow end of the stamped
steel channel. The tip of the wiper blade end of this
strap is bent back under itself to form a small hook.
Concealed within the stamped steel channel, one end
of a long spring is hooked through a hole in a small
stamped steel strap on the hinge pin within the die
cast pivot end, while the other end of the spring is
hooked through the small hole in the steel strap. The
entire wiper arm has a satin black finish applied to
all of its visible surfaces.
A wiper arm cannot be adjusted or repaired. If
damaged or faulty, the entire wiper arm unit must be
replaced.
OPERATION
The wiper arms are designed to mechanically
transmit the motion from the wiper pivots to the
wiper blades. The wiper arm must be properly
indexed to the wiper pivot in order to maintain the
Fig. 4 Washer Reservoir
1 - FAN SHROUD
2 - WASHER FLUID LEVEL SWITCH
3 - WASHER PUMP
4 - WASHER RESERVOIR
BR/BEWIPERS/WASHERS 8R - 11
WASHER RESERVOIR (Continued)
Page 658 of 2255

(2) Reconnect the headlamp and dash wire harness
ground connector to the wiper motor ground terminal
(Fig. 9).
(3) Reconnect the headlamp and dash wire harness
connector for the wiper motor to the wiper motor pig-
tail wire connector.
(4) Reach into the cowl plenum to align the wiper
module mounting bracket with the locations for the
mounting screws (Fig. 8).
(5) Install and tighten the four screws that secure
the wiper module bracket to the cowl plenum panel
and the dash panel. Tighten the screws to 8 N´m (72
in. lbs.).
(6) Reinstall the cowl plenum cover/grille panel
onto the cowl plenum. (Refer to 23 - BODY/EXTERI-
OR/COWL GRILLE - INSTALLATION).
(7) Reinstall the wiper arms onto the wiper pivots.
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER ARMS - INSTALLATION).
(8) Reconnect the battery negative cable.
WIPER RELAY
DESCRIPTION
The wiper relay (or intermittent wipe relay) is
located in the Power Distribution Center (PDC) near
the battery in the engine compartment. See the fuse
and relay layout label affixed to the inside surface of
the PDC cover for wiper relay identification and loca-
tion. The wiper relay is a conventional International
Standards Organization (ISO) micro relay. Relays
conforming to the ISO specifications have common
physical dimensions, current capacities, terminal pat-
terns, and terminal functions. The relay is containedwithin a small, rectangular, molded plastic housing.
The relay is connected to all of the required inputs
and outputs through its PDC receptacle by five male
spade-type terminals that extend from the bottom of
the relay base. The ISO designation for each termi-
nal is molded into the base adjacent to the terminal.
The ISO terminal designations are as follows:
²30 (Common Feed)- This terminal is con-
nected to the movable contact point of the relay.
²85 (Coil Ground)- This terminal is connected
to the ground feed side of the relay control coil.
²86 (Coil Battery)- This terminal is connected
to the battery feed side of the relay control coil.
²87 (Normally Open)- This terminal is con-
nected to the normally open fixed contact point of the
relay.
²87A (Normally Closed)- This terminal is con-
nected to the normally closed fixed contact point of
the relay.
The wiper relay cannot be adjusted or repaired. If
the relay is damaged or faulty, it must be replaced.
OPERATION
The wiper relay (or intermittent wipe relay) is an
electromechanical switch that uses a low current
input from the Central Timer Module (CTM) to con-
trol a high current output to the low speed brush of
the wiper motor. The movable common feed contact
point is held against the fixed normally closed con-
tact point by spring pressure. When the relay coil is
energized, an electromagnetic field is produced by the
coil windings. This electromagnetic field draws the
movable relay contact point away from the fixed nor-
mally closed contact point, and holds it against the
fixed normally open contact point. When the relay
coil is de-energized, spring pressure returns the mov-
able contact point back against the fixed normally
closed contact point. A resistor or diode is connected
in parallel with the relay coil in the relay, and helps
to dissipate voltage spikes and electromagnetic inter-
ference that can be generated as the electromagnetic
field of the relay coil collapses.
The wiper relay terminals are connected to the
vehicle electrical system through a connector recepta-
cle in the Power Distribution Center (PDC). The
inputs and outputs of the wiper relay include:
²The common feed terminal (30) is connected to
the wiper motor low speed brush through the wiper
control circuitry of the multi-function switch on the
steering column. When the wiper relay is de-ener-
gized, the common feed terminal is connected to the
wiper park switch output through the wiper park
switch sense circuit. The wiper park switch output
may be battery current (wipers are not parked), or
ground (wipers are parked). When the wiper relay is
energized, the common feed terminal of the wiper is
Fig. 9 Wiper Module Electrical Connections
1 - GROUND CONNECTOR
2 - WIPER MOTOR CONNECTOR
3 - GROUND TERMINAL
BR/BEWIPERS/WASHERS 8R - 15
WIPER MODULE (Continued)
Page 659 of 2255

connected to battery current from a fuse in the Junc-
tion Block (JB) through a fused ignition switch out-
put (run-acc) circuit.
²The coil ground terminal (85) is connected to the
relay control output of the CTM through the wiper
motor relay control circuit. The CTM controls the
ground path for this circuit internally to energize or
de-energize the wiper relay based upon its program-
ming and inputs from the wiper and washer control
circuitry of the multi-function switch and from the
wiper motor park switch.
²The coil battery terminal (86) is connected to
battery current from a fuse in the Junction Block
(JB) through a fused ignition switch output (run-acc)
circuit whenever the ignition switch is in the On or
Accessory positions.
²The normally open terminal (87) is connected to
battery current from a fuse in the Junction Block
(JB) through a fused ignition switch output (run-acc)
circuit whenever the wiper relay control coil is ener-
gized by the CTM. This circuit provides fused igni-
tion switch output (run-acc) current to the wiper
motor low speed brush only when the wiper relay
control coil is energized.
²The normally closed terminal (87A) is connected
to the output of the wiper motor park switch through
the wiper motor park switch sense circuit. This cir-
cuit provides battery current (wipers are not parked)
or ground (wipers are parked) to the wiper motor low
speed brush whenever the wiper relay control coil is
de-energized and the Off position of the wiper control
of the multi-function switch is selected.
The wiper relay can be diagnosed using conven-
tional diagnostic tools and methods.
DIAGNOSIS AND TESTING - WIPER RELAY
The wiper relay (or intermittent wipe relay) (Fig.
10) is located in the Power Distribution Center (PDC)
in the engine compartment. See the fuse and relay
layout label affixed to the inside surface of the PDC
cover for wiper relay identification and location.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
(1) Remove the wiper relay from the PDC. (Refer
to 8 - ELECTRICAL/WIPERS/WASHERS/WIPER
RELAY - REMOVAL).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75 5 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, test the relay input and output cir-
cuits. Refer to RELAY CIRCUIT TEST . If not OK,
replace the faulty relay.
RELAY CIRCUIT TEST
(1) The relay common feed terminal cavity (30) is
connected to the multi-function switch. There should
be continuity between the receptacle for terminal 30
of the wiper relay in the PDC and both driver low
speed wiper motor driver circuit cavities of the
instrument panel wire harness connector for the
multi-function switch at all times. If OK, go to Step
2. If not OK, repair the open driver low speed wiper
motor driver circuit(s) between the PDC and the
multi-function switch as required.
(2) The relay normally closed terminal (87A) is
connected to the wiper motor park switch through
the wiper motor park switch sense circuit. There
should be continuity between the receptacle for ter-
minal 87A of the wiper relay in the PDC and the
wiper motor park switch sense circuit cavity of the
headlamp and dash wire harness connector for the
wiper motor at all times. If OK, go to Step 3. If not
OK, repair the open wiper motor park switch sense
circuit between the PDC and the wiper motor as
required.
(3) The relay normally open terminal (87) is con-
nected to a fused ignition switch output (run-acc)
fuse in the Junction Block (JB) through a fused igni-
tion switch output (run-acc) circuit. There should be
battery voltage at the receptacle for terminal 87 of
Fig. 10 Wiper Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
8R - 16 WIPERS/WASHERSBR/BE
WIPER RELAY (Continued)
Page 667 of 2255

SYMBOLS
International symbols are used throughout the wir-
ing diagrams. These symbols are consistent with
those being used around the world (Fig. 3).
TERMINOLOGY
This is a list of terms and definitions used in the
wiring diagrams.
LHD .................Left Hand Drive Vehicles
RHD................Right Hand Drive Vehicles
ATX . . Automatic Transmissions-Front Wheel Drive
MTX....Manual Transmissions-Front Wheel Drive
AT ....Automatic Transmissions-Rear Wheel Drive
MT .....Manual Transmissions-Rear Wheel Drive
SOHC...........Single Over Head Cam Engine
DOHC..........Double Over Head Cam Engine
Built-Up-Export........ Vehicles Built For Sale In
Markets Other Than North America
Except-Built-Up-Export . . Vehicles Built For Sale In
North America
DESCRIPTION - CIRCUIT INFORMATION
Each wire shown in the diagrams contains a code
which identifies the main circuit, part of the main
circuit, gage of wire, and color (Fig. 4).
WIRE COLOR CODE CHART
COLOR CODE COLOR
BL BLUE
BK BLACK
BR BROWN
DB DARK BLUE
DG DARK GREEN
GY GRAY
LB LIGHT BLUE
LG LIGHT GREEN
OR ORANGE
PK PINK
RD RED
TN TAN
VT VIOLET
WT WHITE
YL YELLOW
* WITH TRACER
DESCRIPTION - CIRCUIT FUNCTIONS
All circuits in the diagrams use an alpha/numeric
code to identify the wire and it's function. To identify
which circuit code applies to a system, refer to the
Circuit Identification Code Chart. This chart shows
the main circuits only and does not show the second-
ary codes that may apply to some models.
CIRCUIT IDENTIFICATION CODE CHART
CIRCUIT FUNCTION
A BATTERY FEED
B BRAKE CONTROLS
C CLIMATE CONTROLS
D DIAGNOSTIC CIRCUITS
E DIMMING ILLUMINATION
CIRCUITS
F FUSED CIRCUITS
G MONITORING CIRCUITS
(GAUGES)
H OPEN
I NOT USED
J OPEN
K POWERTRAIN CONTROL
MODULE
L EXTERIOR LIGHTING
M INTERIOR LIGHTING
N NOT USED
O NOT USED
P POWER OPTION (BATTERY
FEED)
Q POWER OPTIONS (IGNITION
FEED)
R PASSIVE RESTRAINT
S SUSPENSION/STEERING
T TRANSMISSION/TRANSAXLE/
TRANSFER CASE
U OPEN
V SPEED CONTROL, WIPER/
WASHER
W OPEN
X AUDIO SYSTEMS
Y OPEN
Z GROUNDS
8W - 01 - 4 8W-01 WIRING DIAGRAM INFORMATIONBR/BE
WIRING DIAGRAM INFORMATION (Continued)
Page 669 of 2255

DESCRIPTION - SECTION IDENTIFICATION AND
INFORMATION
The wiring diagrams are grouped into individual
sections. If a component is most likely found in a par-
ticular group, it will be shown complete (all wires,
connectors, and pins) within that group. For exam-
ple, the Auto Shutdown Relay is most likely to be
found in Group 30, so it is shown there complete. It
can, however, be shown partially in another group if
it contains some associated wiring.
Splice diagrams in Section 8W-70 show the entire
splice and provide references to other sections the
splices serves. Section 8W-70 only contains splice dia-
grams that are not shown in their entirety some-
where else in the wiring diagrams.
Section 8W-80 shows each connector and the cir-
cuits involved with that connector. The connectors
are identified using the name/number on the dia-
gram pages.
WIRING SECTION CHART
GROUP TOPIC
8W-01 thru
8W-09General information and Diagram
Overview
8W-10 thru
8W-19Main Sources of Power and
Vehicle Grounding
8W-20 thru
8W-29Starting and Charging
8W-30 thru
8W-39Powertrain/Drivetrain Systems
GROUP TOPIC
8W-40 thru
8W-49Body Electrical items and A/C
8W-50 thru
8W-59Exterior Lighting, Wipers and
Trailer Tow
8W-60 thru
8W-69Power Accessories
8W-70 Splice Information
8W-80 Connector Pin Outs
8W-91 Connector, Ground and Splice
Locations
DESCRIPTION - CONNECTOR, GROUND AND
SPLICE INFORMATION
CAUTION: Not all connectors are serviced. Some
connectors are serviced only with a harness. A typ-
ical example might be the Supplemental Restraint
System connectors. Always check parts availability
before attempting a repair.
IDENTIFICATION
In-line connectors are identified by a number, as
follows:
²In-line connectors located in the engine compart-
ment are C100 series numbers
²In-line connectors located in the Instrument
Panel area are C200 series numbers.
²In-line connectors located in the body are C300
series numbers.
²Jumper harness connectors are C400 series
numbers.
²Grounds and ground connectors are identified
with a ªGº and follow the same series numbering as
the in-line connectors.
²Splices are identified with an ªSº and follow the
same series numbering as the in-line connectors.
²Component connectors are identified by the com-
ponent name instead of a number. Multiple connec-
tors on a component use a C1, C2, etc. identifier.
LOCATIONS
Section 8W-91 contains connector/ground/splice
location illustrations. The illustrations contain the
connector name (or number)/ground number/splice
number and component identification. Connector/
ground/splice location charts in section 8W-91 refer-
ence the figure numbers of the illustrations.
The abbreviation T/O is used in the component
location section to indicate a point in which the wir-
ing harness branches out to a component. The abbre-
viation N/S means Not Shown in the illustrations
Fig. 4 WIRE CODE IDENTIFICATION
1 - COLOR OF WIRE (LIGHT BLUE WITH YELLOW TRACER
2 - GAGE OF WIRE (18 GAGE)
3 - PART OF MAIN CIRCUIT (VARIES DEPENDING ON
EQUIPMENT)
4 - MAIN CIRCUIT IDENTIFICATION
8W - 01 - 6 8W-01 WIRING DIAGRAM INFORMATIONBR/BE
WIRING DIAGRAM INFORMATION (Continued)
Page 670 of 2255

WARNINGS - GENERAL
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING:: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.
WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER AND MUFFLER.
WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR THE BATTERY. GASES ARE ALWAYS
PRESENT IN AND AROUND THE BATTERY.
WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY AND AVOID LOOSE
CLOTHING.
DIAGNOSIS AND TESTING - WIRING HARNESS
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.
²Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.WARNING: NEVER USE A JUMPER WIRE ACROSS
A LOAD, SUCH AS A MOTOR, CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
²Voltmeter - Used to check for voltage on a cir-
cuit. Always connect the black lead to a known good
ground and the red lead to the positive side of the
circuit.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
voltages in these circuits, use a meter with a 10 -
megohm or greater impedance rating.
²Ohmmeter - Used to check the resistance
between two points of a circuit. Low or no resistance
in a circuit means good continuity.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
resistance in these circuits use a meter with a 10 -
megohm or greater impedance rating. In addition,
make sure the power is disconnected from the cir-
cuit. Circuits that are powered up by the vehicle's
electrical system can cause damage to the equip-
ment and provide false readings.
²Probing Tools - These tools are used for probing
terminals in connectors (Fig. 5). Select the proper
size tool from Special Tool Package 6807, and insert
it into the terminal being tested. Use the other end
of the tool to insert the meter probe.
INTERMITTENT AND POOR CONNECTIONS
Most intermittent electrical problems are caused
by faulty electrical connections or wiring. It is also
possible for a sticking component or relay to cause a
problem. Before condemning a component or wiring
assembly, check the following items.
²Connectors are fully seated
²Spread terminals, or terminal push out
Fig. 5 PROBING TOOL
1 - SPECIAL TOOL 6801
2 - PROBING END
BR/BE8W-01 WIRING DIAGRAM INFORMATION 8W - 01 - 7
WIRING DIAGRAM INFORMATION (Continued)
Page 678 of 2255

8W-02 COMPONENT INDEX
Component Page
4WD Switch.......................... 8W-31
A/C Compressor Clutch Relay............ 8W-42
A/C Compressor Clutch................. 8W-42
A/C- Heater Control.................... 8W-42
A/C Heater Temperature Select........... 8W-42
A/C High Pressure Switch............... 8W-42
A/C Low Pressure Switch................ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Aftermarket Center High Mounted Stop
Lamp............................. 8W-51
Aftermarket Trailer Tow Connector........ 8W-54
Airbag Control Module.................. 8W-43
Ambient Temperature Sensor............ 8W-49
Ash Receiver Lamp.................... 8W-44
Automatic Day/Night Mirror............. 8W-49
Automatic Shut Down Relay............. 8W-30
Auxiliary Battery...................... 8W-20
Back-Up Lamp Switch.................. 8W-51
Back-Up Lamp........................ 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Actuator................... 8W-42
Blower Motor Relay.................... 8W-42
Blower Motor Resistor Block............. 8W-42
Blower Motor......................... 8W-42
Brake Lamp Switch.................... 8W-51
Brake Pressure Switch............... 8W-34, 35
Bypass Jumper....................... 8W-21
Camshaft Position Sensor............... 8W-30
Capacitor......................... 8W-10, 30
Cargo Lamps........................ 8W-44
Center High Mounted Stop Lamps........ 8W-51
Center Identification Lamp.............. 8W-50
Central Timer Module.................. 8W-45
Cigar Lighter......................... 8W-41
Circuit Breakers...................... 8W-12
Clockspring.................. 8W-33, 41, 43, 47
Clutch Pedal Position Switch............. 8W-21
Combination Flasher................... 8W-52
Controller Antilock Brake............ 8W-34, 35
Crankshaft Position Sensor.............. 8W-30
Cummins Bus........................ 8W-18
Cup Holder Lamp..................... 8W-44
Data Link Connector................... 8W-18
Daytime Running Lamp Module.......... 8W-50
Dome Lamp.......................... 8W-44
Driver Airbag......................... 8W-43
Driver Cylinder Lock Switch............. 8W-39
Driver Door Ajar Switch................ 8W-45
Driver Door Lock Motor................. 8W-61
Driver Door Window/Lock Switch...... 8W-60, 61
Driver Heated Seat Cushion............. 8W-63Component Page
Driver Heated Seat Switch.............. 8W-63
Driver Lumbar Motor.................. 8W-63
Driver Power Seat Front Vertical Motor.... 8W-63
Driver Power Seat Horizontal Motor....... 8W-63
Driver Power Seat Rear Vertical Motor..... 8W-63
Driver Power Seat Switch............... 8W-63
Driver Power Window Motor............. 8W-60
Electric Brake Provision................ 8W-54
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Starter Motor Relay.............. 8W-21
Engine Starter Motor................... 8W-21
EVAP/Purge Solenoid................... 8W-30
Fender Lamp......................... 8W-51
Fog Lamp Relay....................... 8W-50
Fog Lamp............................ 8W-50
Fuel Heater Relay..................... 8W-30
Fuel Heater........................ 8W-30-36
Fuel Injection Pump................... 8W-30
Fuel Injectors......................... 8W-30
Fuel Pump Module.................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuel Tank Module..................... 8W-30
Fuel Transfer Pump.................... 8W-30
Fuses (JB)........................... 8W-12
Fuses (PDC).......................... 8W-10
Fusible Link....................... 8W-20, 30
Grounds............................. 8W-15
Generator............................ 8W-20
Glove Box Lamp And Switch............. 8W-44
Headlamp Beam Select Switch........... 8W-50
Headlamp Switch...................... 8W-50
Headlamp........................... 8W-50
Heated Mirror Relay................... 8W-62
Heated Mirror Switch.................. 8W-62
Heated Seat Relay..................... 8W-12
High Note Horn....................... 8W-41
Horn Relay.......................... 8W-41
Horn Switch.......................... 8W-41
Idle Air Control Motor.................. 8W-30
Ignition Coils......................... 8W-30
Ignition Switch....................... 8W-10
Instrument Cluster.................... 8W-40
Intake Air Heater Relays................ 8W-30
Intake Air Heater..................... 8W-30
Intake Air Temperature Sensor........... 8W-30
Intermittent Wiper Switch............... 8W-53
Joint Connectors....... 8W-10, 12, 15, 30, 34, 35,
40, 44, 45, 51, 53, 54, 70
Junction Block........................ 8W-12
Leak Detection Pump.................. 8W-30
BR/BE8W-02 COMPONENT INDEX 8W - 02 - 1
Page 680 of 2255

8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch................ 8W-10-27
A/C Compressor Clutch Relay......... 8W-10-9, 27
Aftermarket Center High Mounted Stop
Lamp........................... 8W-10-13
Aftermarket Trailer Tow Connector....... 8W-10-21
Automatic Shut Down Relay.......... 8W-10-14, 20
Auxiliary Battery..................... 8W-10-8
Battery............................. 8W-10-8
Blower Motor....................... 8W-10-23
Blower Motor Relay................. 8W-10-8, 23
Brake Lamp Switch................. 8W-10-8, 13
Capacitor.......................... 8W-10-16
Center High Mounted Stop Lamp No. 1.... 8W-10-13
Center High Mounted Stop Lamp No. 2.... 8W-10-13
Central Timer Module.............. 8W-10-22, 26
Circuit Breaker 2.................... 8W-10-10
Clockspring......................... 8W-10-26
Combination Flasher.................. 8W-10-13
Controller Antilock Brake.............. 8W-10-23
Daytime Running Lamp Module......... 8W-10-25
Electric Brake Provision............. 8W-10-13, 21
Engine Control Module................ 8W-10-12
Engine Starter Motor................. 8W-10-23
Engine Starter Motor Relay........... 8W-10-8, 23
Fog Lamp Relay..................... 8W-10-25
Fuel Heater........................ 8W-10-20
Fuel Heater Relay.................. 8W-10-8, 20
Fuel Injection Pump.................. 8W-10-12
Fuel Injector No. 1................. 8W-10-15, 16
Fuel Injector No. 2................. 8W-10-15, 16
Fuel Injector No. 3................. 8W-10-15, 16
Fuel Injector No. 4................. 8W-10-15, 16
Fuel Injector No. 5................. 8W-10-15, 16
Fuel Injector No. 6................. 8W-10-15, 16
Fuel Injector No. 7................. 8W-10-15, 16
Fuel Injector No. 8................. 8W-10-15, 16
Fuel Injector No. 9................... 8W-10-16
Fuel Injector No. 10................... 8W-10-16
Fuel Pump Module................... 8W-10-11
Fuel Pump Relay.................. 8W-10-11, 12
Fuse 1 (JB)......................... 8W-10-10
Fuse 1 (PDC)...................... 8W-10-8, 10
Fuse 2 (PDC)................... 8W-10-8, 10, 22
Fuse 3 (PDC)................... 8W-10-8, 11, 12
Fuse 4 (JB)......................... 8W-10-10
Fuse 4 (PDC)...................... 8W-10-8, 13
Fuse 5 (PDC)...................... 8W-10-8, 13
Fuse 6 (PDC)................... 8W-10-8, 14, 20
Fuse 7 (PDC)...................... 8W-10-8, 20
Fuse 8 (PDC)...................... 8W-10-8, 21
Fuse 9 (PDC)...................... 8W-10-8, 23
Fuse 10 (PDC)..................... 8W-10-8, 22
Fuse 11 (PDC)..................... 8W-10-8, 23
Fuse 12 (JB)........................ 8W-10-10
Fuse 12 (PDC)................... 8W-10-8, 9, 23
Fuse 13 (JB)........................ 8W-10-10
Component Page
Fuse 14 (JB)........................ 8W-10-10
Fuse B (PDC)................... 8W-10-8, 9, 24
Fuse C (PDC)..................... 8W-10-9, 24
Fuse E (PDC)..................... 8W-10-9, 24
Fuse F (PDC)..................... 8W-10-9, 24
Fuse G (PDC)..................... 8W-10-9, 25
Fuse H (PDC)..................... 8W-10-9, 26
Fuse I (PDC)...................... 8W-10-9, 26
Fuse J (PDC)...................... 8W-10-9, 27
Fuse K (PDC)............. 8W-10-9, 14, 17, 18, 19
Fuse L (PDC)..................... 8W-10-9, 27
Fuse Gen (PDC)................... 8W-10-8, 27
G201............................. 8W-10-22
Generator........................ 8W-10-8, 27
Headlamp Beam Select Switch........... 8W-10-25
Headlamp Switch.................. 8W-10-9, 24
High Note Horn..................... 8W-10-26
Horn Relay....................... 8W-10-9, 26
Ignition Coil........................ 8W-10-15
Ignition Coil 4 Pack................... 8W-10-16
Ignition Coil 6 Pack................... 8W-10-16
Ignition Switch................. 8W-10-8, 10, 22
Joint Connector No. 1.............. 8W-10-25, 26
Joint Connector No. 2........ 8W-10-8, 9, 11, 12, 14,
15, 16, 20, 21
Joint Connector No. 5................. 8W-10-22
Joint Connector No. 6............ 8W-10-13, 22, 26
Joint Connector No. 8................. 8W-10-22
Junction Block.................. 8W-10-8, 10, 13
Left Fog Lamp...................... 8W-10-25
Left Headlamp...................... 8W-10-24
Left Outboard Headlamp.......... 8W-10-9, 24, 25
Low Note Horn...................... 8W-10-26
Oxygen Sensor 1/1 Left Bank Up . . . 8W-10-17, 18, 19
Oxygen Sensor 1/1 Upstream............ 8W-10-17
Oxygen Sensor 1/2 Downstream.......... 8W-10-17
Oxygen Sensor 1/2 Left Bank Down....... 8W-10-19
Oxygen Sensor 1/2 Pre-Catalyst.......... 8W-10-18
Oxygen Sensor 1/3 Post-Catalyst......... 8W-10-18
Oxygen Sensor 2/1 Right Bank Up . . 8W-10-17, 18, 19
Oxygen Sensor 2/2 Right Bank Down...... 8W-10-19
Oxygen Sensor Downstream Relay..... 8W-10-18, 19
Power Distribution Center.... 8W-10-8, 9, 10, 11, 12,
13, 14, 2, 20, 21, 22, 23, 24, 25, 26, 27
Power Outlet...................... 8W-10-9, 27
Powertrain Control Module . . 8W-10-11, 12, 15, 16, 20
Quad High Beam Relay................ 8W-10-24
Right Fog Lamp..................... 8W-10-25
Right Headlamp..................... 8W-10-24
Right Outboard Headlamp......... 8W-10-9, 24, 25
Security Relay..................... 8W-10-9, 25
Trailer Tow Connector................. 8W-10-21
Trailer Tow Relay.................... 8W-10-21
Transmission Control Relay........... 8W-10-9, 26
Transmission Solenoid Assembly......... 8W-10-26
Turn Signal/Hazard Switch............. 8W-10-13
BR/BE8W-10 POWER DISTRIBUTION 8W - 10 - 1
Page 708 of 2255

8W-12 JUNCTION BLOCK
Component Page
A/C Compressor Clutch Relay.......... 8W-12-13
A/C Heater Temperature Select......... 8W-12-8
A/C-Heater Control................... 8W-12-9
Airbag Control Module............... 8W-12-17
Ambient Temperature Sensor.......... 8W-12-19
Ash Receiver Lamp................... 8W-12-9
Automatic Day/Night Mirror..... 8W-12-13, 15, 21
Back-Up Lamp Switch............. 8W-12-11, 21
Blend Door Actuator.................. 8W-12-8
Blower Motor Relay.................. 8W-12-8
Cargo Lamp No. 1................... 8W-12-14
Cargo Lamp No. 2................... 8W-12-14
Central Timer Module........ 8W-12-8, 10, 13, 15
Cigar Lighter...................... 8W-12-16
Circuit Breaker 1.................. 8W-12-6, 7
Circuit Breaker 2.................... 8W-12-7
Combination Flasher......... 8W-12-6, 12, 15, 20
Controller Antilock Brake.............. 8W-12-8
Cup Holder Lamp.................... 8W-12-9
Data Link Connector................. 8W-12-14
Daytime Running Lamp Module........ 8W-12-11
Dome Lamp....................... 8W-12-14
Driver Door Window/Lock Switch..... 8W-12-7, 15
Driver Heated Seat Switch........... 8W-12-8, 9
Driver Power Seat Switch.............. 8W-12-7
Engine Control Module............... 8W-12-12
EVAP/Purge Solenoid................ 8W-12-13
Fuel Heater Relay................... 8W-12-13
Fuel Pump Relay................... 8W-12-12
Fuse 1 (JB)......................... 8W-12-8
Fuse 1 (PDC)...................... 8W-12-16
Fuse 2 (JB)....................... 8W-12-6, 8
Fuse 3 (JB)....................... 8W-12-6, 8
Fuse 4 (JB)........................ 8W-12-10
Fuse 4 (PDC)...................... 8W-12-20
Fuse 5 (JB)......................... 8W-12-9
Fuse 6 (JB)...................... 8W-12-6, 10
Fuse 7 (JB)...................... 8W-12-6, 11
Fuse 8 (JB)...................... 8W-12-6, 11
Fuse 9 (JB)...................... 8W-12-6, 11
Fuse 10 (JB).................. 8W-12-6, 12, 20
Fuse 11 (JB)..................... 8W-12-6, 13
Fuse 12 (JB)....................... 8W-12-14
Fuse 13 (JB)....................... 8W-12-15Component Page
Fuse 14 (JB)....................... 8W-12-16
Fuse 15 (JB)..................... 8W-12-6, 16
Fuse 16 (JB)..................... 8W-12-6, 16
Fuse 17 (JB)..................... 8W-12-6, 17
Fuse 18 (JB)..................... 8W-12-6, 17
Fuse 19 (JB)..................... 8W-12-6, 17
G100............................. 8W-12-18
G200.......................... 8W-12-15, 19
G201....................... 8W-12-15, 18, 20
Glove Box Lamp And Switch........... 8W-12-14
Headlamp Switch.................... 8W-12-9
Heated Mirror Switch................. 8W-12-8
Heated Seat Relay................... 8W-12-8
Ignition Switch................... 8W-12-6, 20
Instrument Cluster.......... 8W-12-9, 16, 17, 18
Intermittent Wiper Switch............ 8W-12-10
Joint Connector No. 1............. 8W-12-11, 21
Joint Connector No. 5.............. 8W-12-9, 14
Joint Connector No. 6................ 8W-12-10
Joint Connector No. 8............ 8W-12-8, 9, 17
Junction Block...... 8W-12-2, 3, 6, 7, 8, 9, 10, 11,
12, 13, 14, 15, 16, 17, 18, 19, 20, 21
Left Park/Turn Signal Lamp........... 8W-12-18
Left Visor/Vanity Lamp............ 8W-12-14, 15
Overhead Console.......... 8W-12-13, 14, 19, 21
Park/Neutral Position Switch....... 8W-12-11, 21
Passenger Airbag On/Off Switch........ 8W-12-17
Passenger Door Window/Lock Switch . . 8W-12-7, 15
Passenger Heated Seat Switch........ 8W-12-8, 9
Passenger Power Seat Switch........... 8W-12-7
Power Distribution Center......... 8W-12-16, 20
Power Mirror Switch.............. 8W-12-14, 21
Powertrain Control Module............ 8W-12-12
Radio........................ 8W-12-9, 11, 14
Radio Choke Relay.................. 8W-12-10
Right Park/Turn Signal Lamp.......... 8W-12-18
Right Visor/Vanity Lamp........... 8W-12-14, 15
Seat Heat Interface Module............ 8W-12-8
Turn Signal/Hazard Switch......... 8W-12-18, 20
Underhood Lamp................... 8W-12-14
Windshield Washer Pump............. 8W-12-10
Wiper Motor....................... 8W-12-10
Wiper Motor Relay.................. 8W-12-10
BR/BE8W-12 JUNCTION BLOCK 8W - 12 - 1
Page 730 of 2255

8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch.................8W-15-8, 10
A/C Heater Temperature Select.............8W-15-12
A/C-Heater Control.....................8W-15-14
Aftermarket Trailer Tow Connector............8W-15-6
Airbag Control Module....................8W-15-5
Ash Receiver Lamp.....................8W-15-14
Automatic Day/Night Mirror...............8W-15-13
Auxiliary Battery.......................8W-15-11
Battery.............................8W-15-11
Blend Door Actuator.....................8W-15-12
Blower Motor Relay......................8W-15-2
Brake Lamp Switch.....................8W-15-12
Brake Pressure Switch....................8W-15-3
Center High Mounted Stop Lamp No. 1........8W-15-17
Center High Mounted Stop Lamp No. 2........8W-15-17
Center Identification Lamp................8W-15-18
Central Timer Module.................8W-15-12, 13
Cigar Lighter.........................8W-15-14
Clockspring...........................8W-15-4
Combination Flasher....................8W-15-13
Controller Antilock Brake..................8W-15-5
Cummins Bus.........................8W-15-10
Cup Holder Lamp......................8W-15-14
Data Link Connector................8W-15-8, 10, 12
Daytime Running Lamp Module............8W-15-2, 3
Driver Cylinder Lock Switch...............8W-15-16
Driver Door Ajar Switch..................8W-15-16
Driver Door Window/Lock Switch..........8W-15-16, 17
Driver Heated Seat Cushion...............8W-15-15
Driver Heated Seat Switch................8W-15-13
Driver Power Seat Switch..............8W-15-15, 17
Electric Brake Provision..................8W-15-14
Engine Control Module....................8W-15-9
Engine Starter Motor Relay...............8W-15-8, 9
Fuel Heater..........................8W-15-10
Fuel Heater Relay.......................8W-15-2
Fuel Injection Pump.....................8W-15-9
Fuel Pump Module......................8W-15-7
Fuel Pump Relay.......................8W-15-2
Fuel Transfer Pump.....................8W-15-10
G100......................8W-15-2, 3, 4, 5, 7, 12
G101...............................8W-15-5
G102...............................8W-15-2
G105...............................8W-15-8
G107...............................8W-15-10
G113...............................8W-15-11
G114...............................8W-15-11
G115...............................8W-15-11
G116...............................8W-15-11
G117...............................8W-15-11
G118...............................8W-15-11
G120...............................8W-15-11
G200...........................8W-15-7, 12, 14
G201..........................8W-15-12, 13, 14
G300..........................8W-15-15, 16, 17
G301...............................8W-15-17
G302...............................8W-15-18
Glove Box Lamp And Switch...............8W-15-14
Headlamp Beam Select Switch..............8W-15-14
Headlamp Switch....................8W-15-13, 14
Heated Mirror Switch....................8W-15-13
High Note Horn........................8W-15-7
Ignition Switch........................8W-15-13
Instrument Cluster...................8W-15-12, 14
Component Page
Intake Air Heater Relay No. 1...............8W-15-9
Intake Air Heater Relay No. 2...............8W-15-9
Joint Connector No. 1...................8W-15-2, 5
Joint Connector No. 2....................8W-15-9
Joint Connector No. 5.................8W-15-13, 14
Joint Connector No. 6...................8W-15-4, 5
Joint Connector No. 8..................8W-15-5, 13
Junction Block...................8W-15-12, 13, 14
Left Back-Up Lamp......................8W-15-6
Left Front Door Speaker...................8W-15-4
Left Front Fender Lamp...................8W-15-6
Left License Lamp.......................8W-15-6
Left Outboard Clearance Lamp.............8W-15-18
Left Outboard Identification Lamp...........8W-15-18
Left Park/Turn Signal Lamp................8W-15-3
Left Power Mirror......................8W-15-16
Left Rear Fender Lamp...................8W-15-6
Left Remote Radio Switch..................8W-15-4
Left Tail/Stop/Turn Signal Lamp.............8W-15-6
Left Visor/Vanity Lamp...................8W-15-13
Low Note Horn.........................8W-15-7
Overdrive Switch.......................8W-15-12
Overhead Console......................8W-15-12
Oxygen Sensor 1/2 Left Bank Down...........8W-15-8
Oxygen Sensor 1/2 Pre-Catalyst..............8W-15-8
Oxygen Sensor 1/3 Post-Catalyst.............8W-15-8
Oxygen Sensor 2/2 Right Bank Down..........8W-15-8
Passenger Airbag On/Off Switch..............8W-15-5
Passenger Cylinder Lock Switch.............8W-15-16
Passenger Door Ajar Switch................8W-15-16
Passenger Door Window/Lock Switch..........8W-15-16
Passenger Heated Seat Cushion.............8W-15-15
Passenger Heated Seat Switch..............8W-15-13
Passenger Power Seat Switch..............8W-15-15
Power Distribution Center.................8W-15-2
Power Mirror Switch....................8W-15-16
Power Outlet.........................8W-15-14
Powertrain Control Module..............8W-15-8, 10
Quad High Beam Relay...................8W-15-2
Radio...............................8W-15-5
Radio Choke Relay......................8W-15-4
Right Back-Up Lamp.....................8W-15-6
Right Front Door Speaker..................8W-15-4
Right Front Fender Lamp..................8W-15-6
Right License Lamp......................8W-15-6
Right Outboard Clearance Lamp............8W-15-18
Right Outboard Identification Lamp..........8W-15-18
Right Park/Turn Signal Lamp...............8W-15-7
Right Power Mirror.....................8W-15-16
Right Rear Fender Lamp..................8W-15-6
Right Remote Radio Switch.................8W-15-4
Right Tail/Stop/Turn Signal Lamp............8W-15-6
Right Visor/Vanity Lamp..................8W-15-13
Seat Belt Switch.....................8W-15-15, 17
Seat Heat Interface Module................8W-15-15
Security Relay.........................8W-15-2
Speed Control Servo.....................8W-15-3
Tailgate Lamp.........................8W-15-6
Trailer Tow Connector....................8W-15-6
Trailer Tow Relay.......................8W-15-2
Underhood Lamp.......................8W-15-3
Washer Fluid Level Switch.................8W-15-3
Windshield Washer Pump..................8W-15-7
Wiper Motor...........................8W-15-7
BR/BE8W-15 GROUND DISTRIBUTION 8W - 15 - 1