warning light DODGE RAM 2002 Service Owner's Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 2002, Model line: RAM, Model: DODGE RAM 2002Pages: 2255, PDF Size: 62.07 MB
Page 516 of 2255
LAMPS
TABLE OF CONTENTS
page page
LAMPS/LIGHTING - EXTERIOR............... 1LAMPS/LIGHTING - INTERIOR............... 33
LAMPS/LIGHTING - EXTERIOR
TABLE OF CONTENTS
page page
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION - TURN SIGNAL & HAZARD
WARNING SYSTEM.....................2
OPERATION - TURN SIGNAL & HAZARD
WARNING SYSTEM.....................2
DIAGNOSIS AND TESTING - TURN SIGNAL &
HAZARD WARNING SYSTEM.............3
SPECIFICATIONS
EXTERIOR LAMPS.....................4
SPECIAL TOOLS
HEADLAMP ALIGNMENT................4
BRAKE LAMP SWITCH
DESCRIPTION..........................4
OPERATION............................4
DIAGNOSIS AND TESTING - BRAKE LAMP
SWITCH.............................5
REMOVAL.............................5
INSTALLATION..........................6
CENTER HIGH MOUNTED STOP LAMP
REMOVAL.............................6
INSTALLATION..........................6
CENTER HIGH MOUNTED STOP LAMP UNIT
REMOVAL.............................6
INSTALLATION..........................6
CLEARANCE LAMP
REMOVAL.............................7
INSTALLATION..........................7
COMBINATION FLASHER
DESCRIPTION..........................7
OPERATION............................7
REMOVAL.............................8
INSTALLATION..........................9
DAYTIME RUNNING LAMP MODULE
DESCRIPTION..........................9
OPERATION............................9
REMOVAL.............................9
INSTALLATION..........................9FOG LAMP
DIAGNOSIS AND TESTING - FOG LAMP.....10
REMOVAL.............................11
INSTALLATION.........................11
FOG LAMP UNIT
REMOVAL.............................12
INSTALLATION.........................12
ADJUSTMENTS........................13
HEADLAMP
DESCRIPTION.........................13
OPERATION...........................13
DIAGNOSIS AND TESTING - HEADLAMP.....14
REMOVAL.............................16
INSTALLATION.........................16
HEADLAMP RELAY
DESCRIPTION.........................17
OPERATION...........................17
DIAGNOSIS AND TESTING - HEADLAMP
RELAY..............................17
REMOVAL.............................18
INSTALLATION.........................18
HEADLAMP SWITCH
DESCRIPTION.........................18
OPERATION...........................18
DIAGNOSIS AND TESTING - HEADLAMP
SWITCH............................19
REMOVAL.............................19
INSTALLATION.........................20
HEADLAMP UNIT
REMOVAL.............................20
INSTALLATION.........................21
ADJUSTMENTS........................21
LICENSE PLATE LAMP
REMOVAL.............................22
INSTALLATION.........................22
LICENSE PLATE LAMP UNIT
REMOVAL.............................22
BR/BELAMPS 8L - 1
Page 517 of 2255
INSTALLATION.........................22
MARKER LAMP
REMOVAL.............................23
INSTALLATION.........................23
MULTI-FUNCTION SWITCH
DESCRIPTION.........................23
OPERATION...........................24
DIAGNOSIS AND TESTING - MULTI-
FUNCTION SWITCH...................25
REMOVAL.............................27
INSTALLATION.........................28
OUTBOARD IDENTIFICATION LAMP
REMOVAL.............................28
INSTALLATION.........................29
PARK/TURN SIGNAL LAMP
REMOVAL.............................29
INSTALLATION.........................29
PARK/TURN SIGNAL LAMP UNIT
REMOVAL.............................29INSTALLATION.........................29
TAIL LAMP
DESCRIPTION.........................29
OPERATION...........................29
REMOVAL.............................29
INSTALLATION.........................30
TAIL LAMP UNIT
REMOVAL.............................30
INSTALLATION.........................30
TURN SIGNAL CANCEL CAM
DESCRIPTION.........................31
OPERATION...........................31
UNDERHOOD LAMP
REMOVAL.............................31
INSTALLATION.........................32
UNDERHOOD LAMP UNIT
REMOVAL.............................32
INSTALLATION.........................32
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION - TURN SIGNAL & HAZARD
WARNING SYSTEM
A turn signal and hazard warning system is stan-
dard factory-installed safety equipment on this
model. The turn signal and hazard warning system
includes the following major components, which are
described in further detail elsewhere in this service
information:
²Combination Flasher- The electronic combi-
nation flasher is installed in the Junction Block (JB),
which is located behind the fuse access panel on the
left outboard end of the instrument panel.
²Hazard Warning Switch- The hazard warning
switch is integral to the multi-function switch on the
left side of the steering column. The hazard warning
switch button protrudes from a dedicated opening in
the shroud on the top of the steering column, just
below the steering wheel.
²Turn Signal Cancel Cam- The turn signal
cancel cam is integral to the clockspring, which is
located beneath the steering column shrouds at the
top of the steering column, just below the steering
wheel.
²Turn Signal Indicators- The two turn signal
indicators, one right and one left, are integral to the
ElectroMechanical Instrument Cluster (EMIC)
located in the instrument panel.
²Turn Signal Lamps- The front turn signal
lamps are integral to the lower front outboard ends
of the headlamp modules, located just outboard of the
two sides of the radiator grille opening. The rear
turn signal lamps are integral to the taillamp mod-
ules located on either side of the vehicle. For pickup
models the taillamp modules are secured to the rear
of the quarter panels at each side of the tailgateopening. For cab and chassis models the taillamp
modules are secured by a stamped steel bracket on
the outboard side of each frame rail near the rear of
the vehicle.
²Turn Signal Switch- The turn signal switch is
integral to the multi-function switch on the left side
of the steering column. The multi-function switch
control stalk that actuates the turn signal switch
protrudes from a dedicated opening in the steering
column shrouds on the left side of the column, just
below the steering wheel.
Hard wired circuitry connects the turn signal and
hazard warning system components to each other
through the electrical system of the vehicle. These
hard wired circuits are integral to several wire har-
nesses, which are routed throughout the vehicle and
retained by many different methods. These circuits
may be connected to each other, to the vehicle elec-
trical system and to the turn signal and hazard
warning system components through the use of a
combination of soldered splices, splice block connec-
tors and many different types of wire harness termi-
nal connectors and insulators. Refer to the
appropriate wiring information. The wiring informa-
tion includes wiring diagrams, proper wire and con-
nector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
OPERATION - TURN SIGNAL & HAZARD
WARNING SYSTEM
The turn signal system operates on battery current
received on a fused ignition switch output (run-acc)
circuit so that the turn signals will only operate with
the ignition switch in the On or Accessory positions.
The hazard warning system operates on non-
8L - 2 LAMPS/LIGHTING - EXTERIORBR/BE
Page 518 of 2255
switched battery current received on a fused B(+) cir-
cuit so that the hazard warning remains operational
regardless of the ignition switch position. When the
turn signal (multi-function) switch control stalk is
moved up (right turn) or down (left turn), the turn
signal system is activated. When the turn signal sys-
tem is activated, the circuitry of the turn signal
switch and the combination flasher will cause the
selected (right or left) turn signal indicator, front
park/turn signal lamp, and rear tail/stop/turn signal
lamp to flash on and off. With the hazard warning
(multi-function) switch in the On position, the hazard
warning system is activated. When the hazard warn-
ing system is activated, the circuitry of the hazard
warning switch and the combination flasher will
cause both the right side and the left side turn signal
indicators, front park/turn signal lamps, and rear
tail/stop/turn signal lamps to flash on and off.
Refer to the owner's manual in the vehicle glove
box for more information on the features, use and
operation of the turn signal and hazard warning sys-
tem.
DIAGNOSIS AND TESTING - TURN SIGNAL &
HAZARD WARNING SYSTEM
When diagnosing the turn signal and hazard warn-
ing circuits, remember that high generator output
can burn out bulbs rapidly and repeatedly. If this is a
problem on the vehicle being diagnosed, be certain to
diagnose and repair the charging system as required.
If the problem being diagnosed is related to a failure
of the turn signals to automatically cancel following
completion of a turn, inspect the multi-function
switch for a faulty or damaged cancel actuator and
inspect the turn signal cancel cam on the clockspring
for damaged lobes or improper installation. Refer to
the appropriate wiring information. The wiring infor-
mation includes wiring diagrams, proper wire and
connector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Turn the ignition switch to the On position.
Actuate the turn signal switch or the hazard warning
switch. Observe the turn signal indicator lamp(s) in
the instrument cluster. If the flash rate is very high,
check for a turn signal bulb that is not lit or is very
dimly lit. Repair the circuits to that lamp or replace
the faulty bulb, as required. If the turn signal indi-
cator(s) fail to light, go to Step 2.
(2) Turn the ignition switch to the Off position.
Check the fused ignition switch output (run-acc) fuse
(Fuse 10 - 10 ampere) in the Junction Block (JB) and
the fused B(+) fuse (Fuse4-20ampere) in the
Power Distribution Center (PDC). If OK, go to Step
3. If not OK, repair the shorted circuit or component
as required and replace the faulty fuse(s).
(3) Check for battery voltage at the fused B(+) fuse
(Fuse4-20ampere) in the PDC. If OK, go to Step 4.
If not OK, repair the open fused B(+) circuit between
the PDC and the battery as required.
(4) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run-acc) fuse (Fuse 10 - 10 ampere) in the
JB. If OK, go to Step 5. If not OK, repair the open
fused ignition switch output (run-acc) circuit between
the JB and the ignition switch as required.
(5) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Remove the combination flasher from the JB and
replace it with a known good unit. Reconnect the bat-
tery negative cable. Test the operation of the turn
signal and hazard warning systems. If OK, discard
the faulty combination flasher. If not OK, remove the
test flasher and go to Step 6.
(6) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run-acc) circuit cavity in the JB receptacle
for the combination flasher. If OK, go to Step 7. If
not OK, repair the open fused ignition switch output
(run-acc) circuit between the combination flasher and
the fused ignition switch output (run-acc) fuse (Fuse
10 - 10 ampere) in the JB as required.
(7) Turn the ignition switch to the Off position.
Check for battery voltage at the fused B(+) circuit
cavity of the JB receptacle for the combination
flasher. If OK, go to Step 8. If not OK, repair the
open fused B(+) circuit between the combination
flasher and the fused B(+) fuse (Fuse4-20ampere)
in the PDC as required.
(8) Disconnect and isolate the battery negative
cable. Check for continuity between the ground cir-
cuit cavity of the JB receptacle for the combination
flasher and a good ground. There should be continu-
ity. If OK, go to Step 9. If not OK, repair the open
ground circuit to ground (G201) as required.
BR/BELAMPS/LIGHTING - EXTERIOR 8L - 3
LAMPS/LIGHTING - EXTERIOR (Continued)
Page 522 of 2255
CLEARANCE LAMP
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove screws holding clearance lamp lens to
roof panel (Fig. 5).
(3) Rotate socket 1/4 turn counterclockwise and
separate socket from lamp.
INSTALLATION
(1) Install socket in lamp and rotate socket 1/4
turn clockwise.
(2) Position clearance lamp on roof.
(3) Install screws holding clearance lamp lens to
roof panel. Tighten to 1 N´m (13 in. lbs.).
(4) Connect the battery negative cable.
COMBINATION FLASHER
DESCRIPTION
The combination flasher is located in the Junction
Block (JB) behind the fuse access panel on the left
outboard end of the instrument panel. The combina-
tion flasher is a smart relay that functions as both
the turn signal system and the hazard warning sys-
tem flasher. The combination flasher contains active
electronic Integrated Circuitry (IC) elements. This
flasher is designed to handle the current flow
requirements of the factory-installed lighting. If sup-
plemental lighting is added to the turn signal lamp
circuits, such as when towing a trailer with lights,
the combination flasher will automatically try to
compensate to keep the flash rate the same.
The combination flasher has five blade-type termi-
nals that connect it to the vehicle electrical system
through five matching cavities in the receptacle of
the JB. While the combination flasher has a Interna-
tional Standards Organization (ISO)-type relay ter-
minal configuration or footprint, the internal
circuitry is much different. The combination flasher
does not use standard ISO-relay inputs or provide
ISO-relay type outputs or functions. The combination
flasher should never be substituted for an ISO-relay
or replaced with an ISO-relay, or else component and
vehicle damage may occur.
The combination flasher cannot be repaired or
adjusted and, if faulty or damaged, it must be
replaced.
OPERATION
The combination flasher has five blade-type termi-
nals intended for the following inputs and outputs:
fused B(+), fused ignition switch output, ground, turn
signal circuit, and hazard warning circuit. Constant
battery voltage and ground are supplied to the
flasher so that it can perform the hazard warning
function, and ignition switched battery voltage is
supplied for the turn signal function.
Fig. 5 Roof Clearance Lamps
1 - ROOF
2 - LAMP LENS
3 - BULB
4 - SOCKET
5 - PLASTIC NUTS
BR/BELAMPS/LIGHTING - EXTERIOR 8L - 7
Page 523 of 2255
The Integrated Circuitry (IC) within the combina-
tion flasher (Fig. 6) contains the logic that controls
the flasher operation and the flash rate. Pin 6 of the
IC receives a sense voltage from the hazard warning
circuit of the multi-function switch. When the hazard
warning switch is turned on, the9hazard on sense9
voltage will become low due to the circuit being
grounded through the turn signal bulbs. This low
voltage sense signals the IC to energize the flash con-
trol Positive-Negative-Positive (PNP) transistor at a
pre-calibrated flash rate or frequency. Each time the
PNP transistor energizes the hazard warning circuit,
the pin 69hazard on sense9voltage will become high
and the IC signals the PNP transistor to de-energize
the circuit. This cycling will continue until the haz-
ard warning switch is turned off.
Likewise, pin 8 of the IC receives a sense voltage
from the turn signal circuits of the multi-function
switch. When the left or right turn signal switch is
turned on, the9turn signal on sense9voltage will
become low due to the circuit being grounded
through the turn signal bulbs. This low voltage sense
signals the IC to energize the flash control PNP tran-
sistor at a pre-calibrated flash rate or frequency.
Each time the PNP transistor energizes the turn sig-
nal circuit, the pin 89turn signal on sense9voltage
will become high and the IC signals the PNP transis-
tor to de-energize the circuit. This cycling will con-
tinue until the right or left turn signal switch is
turned off.A special design feature of the combination flasher
allows it to9sense9that a turn signal circuit or bulb
is not operating, and provide the driver an indication
of the condition by flashing the remaining bulbs in
the affected circuit at a higher rate (120 flashes-per-
minute or higher). Conventional flashers either con-
tinue flashing at their typical rate (heavy-duty type),
or discontinue flashing the affected circuit entirely
(standard-duty type). During turn signal operation,
the combination flasher IC compares normal battery
voltage input on pin 2 with the shunt resistor voltage
input on pin 7. If the IC9senses9that the voltage dif-
ference between pin 2 and pin 7 is different than the
pre-calibrated value of the IC, it will increase the
rate at which it signals the PNP transistor to ener-
gize the pin 1 output. Thus, the inoperative half (left
or right side) of the turn signal circuit will flash
faster.
Because of the active electronic elements within
the combination flasher, it cannot be tested with con-
ventional automotive electrical test equipment. If the
combination flasher is believed to be faulty, test the
turn signal system and hazard warning system. Then
replace the combination flasher with a known good
unit to confirm system operation. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/TURN
SIGNAL & HAZARD WARNING SYSTEM - DIAG-
NOSIS AND TESTING).
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the fuse access panel by unsnapping it
from the left outboard end of the instrument panel.
(3) Remove the combination flasher from the Junc-
tion Block (JB) (Fig. 7).
Fig. 6 Combination Flasher - Typical
8L - 8 LAMPS/LIGHTING - EXTERIORBR/BE
COMBINATION FLASHER (Continued)
Page 524 of 2255
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the combination flasher in the proper
receptacle of the Junction Block (JB).
(2) Align the terminals of the combination flasher
with the terminal cavities in the JB receptacle for
the flasher.
(3) Push in firmly and evenly on the combination
flasher until the terminals are fully seated in the ter-
minal cavities of the JB receptacle for the flasher.
(4) Reinstall the fuse access panel by snapping it
onto the left outboard end of the instrument panel.
(5) Reconnect the battery negative cable.
DAYTIME RUNNING LAMP
MODULE
DESCRIPTION
The Daytime Running Lights (Headlamps) System
is installed on vehicles manufactured for sale in Can-
ada only. A separate module, mounted on the cowl,
controls the DRL.
OPERATION
The headlamps are illuminated when the ignition
switch is turned to the ON position. The DRL module
receives a vehicle-moving signal from the vehicle
speed sensor. This provides a constanthead-
lamps-oncondition as long as the vehicle is moving.
The lamps are illuminated at less than 50 percent of
normal intensity.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Disengage wire connector from DRLM (Fig. 8).
(3) Remove screws attaching DRLM to left front
inner fender panel.
(4) Separate DRLM from fender.
INSTALLATION
(1) Position DRLM on fender.
(2) Install screws attaching DRLM to left front
inner fender panel.
(3) Engage wire connector to DRLM.
(4) Connect the battery negative cable.
Fig. 7 Junction Block
1 - JUNCTION BLOCK
2 - FUSE ACCESS PANEL
Fig. 8 Daytime Running Lamp Module (DRLM)
1 - HEADLAMP AND DASH WIRING HARNESS
2 - LEFT FENDER SIDE SHIELD
3 - DAYTIME RUNNING LAMP MODULE
BR/BELAMPS/LIGHTING - EXTERIOR 8L - 9
COMBINATION FLASHER (Continued)
Page 534 of 2255
DIAGNOSIS AND TESTING - HEADLAMP
SWITCH
For circuit descriptions and diagrams, refer to the
appropriate wiring information. The wiring informa-
tion includes wiring diagrams, proper wire and con-
nector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable. Remove the headlamp switch from the instru-
ment panel. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/HEADLAMP SWITCH -
REMOVAL) for the procedures. Unplug the headlamp
switch wire harness connectors. Check for continuity
between the left door jamb switch sense circuit cavity
of the headlamp switch wire harness connector and a
good ground. There should be continuity with the
driver door open, and no continuity with the driver
door closed. If OK, go to Step 2. If not OK, repair the
circuit to the driver door jamb switch as required.
(2) Remove the Central Timer Module (CTM) from
its mounting bracket to access the CTM wire harness
connectors. (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/BODY CONTROL/
CENTRAL TIMER MODUL - REMOVAL) for the
procedures. Unplug the 14-way CTM wire harness
connector. Remove the key from the ignition lock cyl-
inder. Check for continuity between the key-in igni-
tion switch sense circuit cavity of the 14-way CTM
wire harness connector and a good ground. There
should be no continuity. If OK, go to Step 3. If not
OK, repair the short circuit as required.
(3) Check for continuity between the key-in igni-
tion switch sense circuit cavities of the 14-way CTM
wire harness connector and the headlamp switch
wire harness connector. There should be continuity. If
OK, go to Step 4. If not OK, repair the open circuit
as required.
(4) Check for continuity between the left front door
jamb switch sense circuit terminal and the key-in
ignition switch sense circuit terminal of the head-
lamp switch. There should be no continuity with the
switch in the Off position, and continuity with the
switch in the park or head lamps On position. If
OK,(Refer to 8 - ELECTRICAL/ELECTRONIC CON-TROL MODULES/BODY CONTROL/CENTRAL
TIMER MODUL - DIAGNOSIS AND TESTING) If
not OK, replace the faulty headlamp switch.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cluster bezel from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - REMOVAL).
(3) Remove the three screws that secure the head-
lamp switch to the instrument panel (Fig. 17).
Fig. 17 Headlamp Switch Removal
1 - SCREWS (3)
2 - HEADLAMP SWITCH
3 - INSTRUMENT PANEL WIRE HARNESS CONNECTORS
BR/BELAMPS/LIGHTING - EXTERIOR 8L - 19
HEADLAMP SWITCH (Continued)
Page 535 of 2255
(4) Pull the headlamp switch away from the
instrument panel far enough to access the instru-
ment panel wire harness connectors.
(5) Disconnect the two instrument panel wire har-
ness connectors for the headlamp switch from the
connector receptacles on the back of the switch.
(6) Remove the headlamp switch from the instru-
ment panel.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the headlamp switch to the instru-
ment panel.
(2) Reconnect the two instrument panel wire har-
ness connectors for the headlamp switch to the con-
nector receptacles on the back of the switch.
(3) Position the headlamp switch into the instru-
ment panel.
(4) Install and tighten the three screws that secure
the headlamp switch to the instrument panel.
Tighten the screws to 2.2 N´m (20 in. lbs.).
(5) Reinstall the cluster bezel onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - INSTALLATION).
(6) Connect the battery negative cable.
HEADLAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove push-in fastener attaching seal to radi-
ator closure panel.
(3) Remove park and turn signal lamp.
(4) Remove screws attaching top of headlamp mod-
ule to radiator closure panel (Fig. 18).
(5) From behind front bumper, remove screws
attaching bottom of headlamp module to radiator clo-
sure panel.
(6) From behind the bumper, loosen the bumper
mounting nuts to allow the bumper to lower forclearance. This is only necessary on the side to be
removed.
(7) Separate headlamp module from radiator clo-
sure panel.
(8) Disengage wire connector from headlamp
bulb(s) (Fig. 19).
(9) Separate headlamp module from vehicle.
Fig. 18 Headlamp Ð SLT
1 - HEADLAMP SOCKET
2 - CARRIER BRACKET
3 - TURN AND PARK LAMP BULB
4 - TURN AND PARK LAMP HOUSING
5 - HEADLAMP HOUSING
6 - SCREW
Fig. 19 Headlamp-Sport
1 - HIGH BEAM BULB SOCKET
2 - PUSH-IN FASTENER
3 - SEAL
4 - HEADLAMP MODULE
5 - TURN/PARK LAMP MODULE
6 - LOW BEAM BULB SOCKET
7 - TURN/PARK LAMP BULB
8L - 20 LAMPS/LIGHTING - EXTERIORBR/BE
HEADLAMP SWITCH (Continued)
Page 538 of 2255
(2) Engage license plate lamp wire connector to
body wire harness.
(3) Install screws attaching license plate panel to
cargo box.
(4) Connect the battery negative cable.
MARKER LAMP
REMOVAL
Individual lamps may be replaced by removing the
lamp from the light bar. Using a flat blade screw-
driver, carefully pry lamp to disengage clips attach-
ing ID lamp to retainer.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove four screws attaching rear ID lamps to
tailgate (Fig. 23).
(3) Separate ID lamps from tailgate.
(4) Disengage ID lamp wire connector from body
wire harness.
(5) Separate ID lamp from vehicle.
INSTALLATION
(1) Position ID lamp on vehicle.
(2) Engage ID lamp wire connector to body wire
harness.
(3) Install screws attaching rear ID lamps to tail-
gate.
(4) Connect the battery negative cable.
MULTI-FUNCTION SWITCH
DESCRIPTION
The multi-function switch is secured with two
screws to the left side of the upper steering column
housing at the top of the steering column, just below
the steering wheel (Fig. 24). The only visible parts of
the multi-function switch are the control stalk that
extends through a dedicated opening in the left side
of the upper steering column shrouds, and the haz-
ard warning switch push button that protrudes
through an opening in the upper steering column
shroud on the top of the steering column. The
remainder of the switch, its mounting provisions, and
its electrical connections are all concealed beneath
the steering column shrouds. The multi-function
switch control stalk has both nomenclature and
International Control and Display Symbol graphics
applied to it, which identify its many functions. An
International Control and Display Symbol icon for
ªHazard Warningº is applied to the top of the hazard
warning switch push button.
The switch housing and its controls are constructed
of molded black plastic. A single connector receptacle
with up to twenty-four terminals is located on the
back of the switch housing and connects the switch
to the vehicle electrical system through a take out
and connector of the instrument panel wire harness.
The connector receptacle also has a threaded recep-
tacle for a screw, which secures the wire harness con-
nector to the switch connector receptacle.
The multi-function switch supports the following
functions and features:
Fig. 23 Rear Identification Lamps
1 - BUMPER
2 - SCREW
3 - TAILGATE MARKER LAMPS
4 - TAILGATE
Fig. 24 Multi-Function Switch
1 - WINDSHIELD WASHER BUTTON
2 - CONTROL STALK
3 - HAZARD WARNING BUTTON
4 - WINDSHIELD WIPER CONTROL
5 - MULTI-FUNCTION SWITCH
BR/BELAMPS/LIGHTING - EXTERIOR 8L - 23
LICENSE PLATE LAMP UNIT (Continued)
Page 539 of 2255
²Continuous Wipe Modes- The control knob of
the multi-function switch provides two continuous
wipe switch positions, low speed or high speed.
²Hazard Warning Control- The internal cir-
cuitry and hardware of the multi-function switch pro-
vide detent switching for activation and deactivation
of the hazard warning system.
²Headlamp Beam Selection- The internal cir-
cuitry and hardware of the multi-function switch pro-
vide detent switching for selection of the headlamp
high or low beams.
²Headlamp Optical Horn- The internal cir-
cuitry and hardware of the multi-function switch
includes momentary switching of the headlamp high
beam circuits to provide an optical horn feature
(sometimes referred to as flash-to-pass), which allows
the vehicle operator to momentarily flash the head-
lamp high beams as an optical signalling device.
²Intermittent Wipe Mode- The control knob of
the multi-function switch provides an intermittent
wipe mode with multiple delay interval positions.
²Turn Signal Control- The internal circuitry
and hardware of the multi-function switch provide
both momentary non-detent switching and detent
switching with automatic cancellation for both the
left and right turn signals.
²Washer Mode- A button on the end of the con-
trol stalk of the multi-function switch provides
washer system operation when the button is
depressed towards the steering column.
The multi-function switch cannot be adjusted or
repaired. If any function of the switch is faulty, or if
the switch is damaged, the entire switch unit must
be replaced.
OPERATION
The multi-function switch uses conventionally
switched outputs and a variable resistor to control
the many functions and features it provides using
hard wired circuitry. The switch is grounded at all
times through a single wire take out with an eyelet
terminal connector of the instrument panel wire har-
ness that is secured by a nut to a ground stud
located on the instrument panel armature, just above
and to the left of the glove box opening. When the
ignition switch is in the Accessory or On positions,
battery current from a fuse in the Junction Block
(JB) is provided through a fused ignition switch out-
put (run-acc) circuit. Following are descriptions of
how the multi-function switch operates to control the
many functions and features it provides:²Continuous Wipe Modes- When the control
knob of the multi-function switch is rotated to the
High or Low positions, the circuitry within the
switch provides a battery current output directly to
the high or low speed brush of the wiper motor.
When the control knob is in the Off position, the cir-
cuitry within the switch connects the output of the
wiper motor park switch to the low speed brush of
the wiper motor.
²Hazard Warning Control- The hazard warn-
ing push button is pushed down to unlatch the
switch and activate the hazard warning system, and
pushed down again to latch the switch and turn the
system off. When the hazard warning switch is
latched (hazard warning off), the push button will be
in a lowered position on the top of the steering col-
umn shroud; and, when the hazard warning switch is
unlatched (hazard warning on), the push button will
be in a raised position. The multi-function switch
hazard warning circuitry simultaneously provides a
signal to the hazard warning sense of the combina-
tion flasher to activate or deactivate the flasher out-
put, and directs the output of the flasher to the
hazard warning lamps.
²Headlamp Beam Selection- The multi-func-
tion switch control stalk is pulled towards the steer-
ing wheel past a detent, then released to actuate the
headlamp beam selection switch. Each time the con-
trol stalk is actuated in this manner, the opposite
headlamp mode from what is currently selected will
be activated. The internal circuitry of the headlamp
beam selection switch directs the output of the head-
lamp switch through hard wired circuitry to activate
the selected headlamp beam.
²Headlamp Optical Horn- The left multi-func-
tion switch control stalk is pulled towards the steer-
ing wheel to just before a detent, to momentarily
activate the headlamp high beams. The high beams
will remain illuminated until the control stalk is
released. The internal circuitry of the headlamp
beam selection switch provides a momentary ground
path to the headlamp high beams.
²Intermittent Wipe Mode- When the multi-
function switch control knob is rotated to the Delay
position, the circuitry within the switch connects the
output of the wiper motor relay to the low speed
brush of the wiper motor and provides a battery cur-
rent signal to the Central Timer Module (CTM). If
the Delay mode is selected, the control knob can then
be rotated to multiple minor detent positions, which
actuates a variable resistor within the switch and
provides a hard wired output to the CTM that sig-
nals the desired delay interval for the intermittent
wiper feature.
8L - 24 LAMPS/LIGHTING - EXTERIORBR/BE
MULTI-FUNCTION SWITCH (Continued)