steering wheel DODGE RAM 2002 Service Service Manual

tem indicator lamp are visible in the lower left corner
of the a/c heater control face plate (Fig. 2).
The heated mirror switch, the heated mirror sys-
tem indicator lamp, the heated mirror system solid
state electronic control logic and timer circuitry and
the heated mirror relay cannot be repaired. If any of
these components is damaged or faulty, the entire a/c
heater control must be replaced. (Refer to 24 - HEAT-
ING & AIR CONDITIONING/CONTROLS/A/C
HEATER CONTROL - REMOVAL)
OPERATION
The momentary-type heated mirror switch provides
a hard-wired battery current signal to the heated
mirror system electronic control logic circuitry each
time it is depressed. In response to the heated mirror
switch input, the electronic control logic and timer
circuitry energizes or de-energizes the amber heated
mirror system indicator lamp next to the heated mir-
ror switch to indicate that the heated mirror system
is turned On or Off. The electronic control logic and
timer circuitry also energizes or de-energizes the
heated mirror relay, which controls the feed of elec-
trical current to the outside mirror heating grids.
The heated mirror system electronic control logic
and timer circuitry is programmed to turn the heated
mirror system Off automatically after about fifteen
minutes of operation. If the heated mirror system is
turned On a second time following an initial time-out
event during the same ignition switch cycle, the
heated mirror system electronic control logic and
timer circuit is programmed to turn the system Offautomatically after about five minutes. When the
electronic control logic and timer circuit detects that
a programmed time interval has elapsed, it will auto-
matically de-energize the heated mirror system indi-
cator lamp and the heated mirror relay. The heated
mirror system will also be turned Off if the heated
mirror switch is depressed while the system is
turned On, or if the ignition switch is turned to the
Off or Accessory positions.
DIAGNOSIS AND TESTING - HEATED MIRROR
SWITCH
The heated mirror switch, the solid state electronic
heated mirror system control logic and timer cir-
cuitry, the heated mirror system indicator lamp and
the heated mirror relay are all integral to the a/c
heater control. For circuit descriptions and diagrams
(Refer to Appropriate Wiring Information).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Check the fused ignition switch output (run/
start) fuse in the Junction Block (JB). If OK, go to
Step 2. If not OK, repair the shorted circuit or com-
ponent as required and replace the faulty fuse.
(2) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run/start) fuse in the JB. If OK, go to Step 3.
If not OK, repair the open circuit to the ignition
switch as required.
(3) Disconnect and isolate the battery negative
cable. Disconnect the 3-way instrument panel wire
harness connector for the heated mirror switch from
the heated mirror switch connector receptacle on the
back of the a/c heater control. Check for continuity
between the ground circuit cavity of the wire harness
connector and a good ground. There should be conti-
nuity. If OK, go to Step 4. If not OK, repair the open
ground circuit to ground as required.
(4) Reconnect the battery negative cable. Turn the
ignition switch to the On position. Check for battery
voltage at the fused ignition switch output (run/start)
circuit cavity of the 3-way instrument panel wire
Fig. 2 HEATED MIRROR SWITCH
1 - A/C HEATER CONTROL
2 - HEATED MIRROR SWITCH
3 - HEATED MIRROR SYSTEM INDICATOR LAMP
BR/BEHEATED MIRRORS 8G - 3
MIRROR SWITCH (Continued)

If the heated seat system failure is identified by
flashing heated seat switch indicator lamps, go to the
appropriate diagnosis and testing procedure in this
section and confirm the condition, using the step by
step procedure. If the monitored failure is confirmed,
replace the component. If the monitored failure is not
confirmed, replace the heated seat module with a
known good unit and retest the system.
HEATED SEAT SYSTEM TESTING
Refer toWiring Diagramsfor the location of com-
plete heated seat system wiring diagrams. Before
testing the individual components in the heated seat
system, perform the following preliminary checks:
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
CABLE, THEN WAIT TWO MINUTES FOR THE AIR-
BAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
²If the heated seat switch back lighting and the
cluster illumination lamps do not illuminate with the
headlamps or park lamps turned On, refer to the
Instrument Clustersection of the service manual
for the location of cluster illumination lamps diagno-
sis and testing procedures. If the heated seat switch
back lighting does not illuminate, but the cluster illu-
mination lamps do illuminate with the headlamps or
park lamps turned On, refer toDiagnosis and Test-
ing the Heated Seat Switchin this section for the
location of the heated seat switch diagnosis and test-
ing procedures.
²If a single indicator lamp for one heated seat
switch does not operate and the heated seat elements
do heat, refer toDiagnosis and Testing the
Heated Seat Switchin this section for heated seat
switch diagnosis and testing procedures.
²If both indicator lamps for a heated seat switch
operate, but the heated seat elements do not heat,
refer toDiagnosis and Testing the Heated Seat
Modulein Electronic Control Modules for heated
seat module diagnosis and testing procedures.
²If none of the indicator lamps for both heated
seat switches will operate and the heated seat ele-
ments for both seats do not heat, refer toDiagnosis
and Testing the Heated Seat Relayin the Power
Distribution section of the service manual for heated
seat relay diagnosis and testing procedures.²If the an indicator lamp on either heated seat
switch remains illuminated after the heated seat has
been turned Off, refer toDiagnosis and Testing
the Heated Seat Modulein Electronic Control
Modules for heated seat module diagnosis and test-
ing procedures. Also refer to the Body Diagnostic
Manual for additional diagnosis and testing proce-
dures.DRIVER SEAT HEATER
SWITCH
DESCRIPTION
The heated seat switches are both mounted in a
heated seat switch bezel (Fig. 2), which replaces the
standard equipment cubby bin located in the lower
right corner of the instrument cluster bezel next to
the radio receiver. The two switches are snapped into
the mounting holes of the heated seat switch bezel,
and the heated seat switch bezel is secured with
three screws to the instrument panel. The mounts for
the heated seat switch bezel are concealed behind the
instrument cluster bezel. The two heated seat
switches are identical in appearance and construc-
tion, except for the location of a keyway in the single
connector receptacle on the back of each switch. The
instrument panel wire harness connectors for the
heated seat switches are keyed to match the connec-
Fig. 2 Heated Seat Switches
1 - Driver Switch
2 - Passenger Switch
3 - Indicator Lamps
4 - Heated Seat Switch Bezel
BR/BEHEATED SEAT SYSTEM 8G - 7
HEATED SEAT SYSTEM (Continued)

tor receptacles on the switches so that the two
heated seat switches can only be connected to the
proper heated seat electrical.
The momentary, bidirectional rocker-type heated
seat switch provides a resistor-multiplexed signal to
the heated seat module on the mux circuit. Each
switch has a center neutral position and momentary
Low and High positions so that both the driver and
the front seat passenger can select a preferred level
of seat heating. Each heated seat switch has two
Light-Emitting Diode (LED) indicator lamps, which
indicate the selected mode (Low or High) of the seat
heater. These indicator lamps also provide diagnostic
feedback for the heated seat system. Each switch
also has an incandescent bulb, which provides dim-
mer controlled back lighting of the switch when the
headlamps or park lamps are on.
The two LED indicator lamps and the incandescent
bulb in each heated seat switch cannot be repaired. If
the indicator lamps or back lighting bulb are faulty
or damaged, the individual heated seat switch must
be replaced.
OPERATION
The heated seat switches receive battery current
through a fused ignition switch output (run) circuit
when the ignition switch is in the On position.
Depressing the heated seat switch rocker to its
momentary High or Low position provides a hard-
wired resistor multiplexed voltage request signal to
the heated seat module to power the heated seat ele-
ment of the selected seat and maintain the requested
temperature setting. If the heated seat switch is
depressed to a different position (Low or High) than
the currently selected state, the heated seat module
will change states to support the new selection. If a
heated seat switch is depressed a second time to the
same position as the currently selected state, the
heated seat module interprets the second input as a
request to turn the seat heater off. The heated seat
module will then turn the heated seat elements for
that seat off.
The indicator lamps in the heated seat switches
receive battery current through a fused ignition
switch output (run) circuit when the ignition switch
is in the On position. The ground side of each indi-
cator lamp is controlled by a separate (high or low/
driver or passenger) indicator lamp driver circuit by
the heated seat module. The heated seat module con-
trol of the switch indicator lamps also allows the
module to provide diagnostic feedback to the vehicle
operator to indicate monitored heated seat system
faults by flashing the indicator lamps on and off. One
side of the incandescent back lighting bulb in each
heated seat switch is connected to ground at all
times. The other side of the incandescent bulb is con-nected to the fused panel lamps dimmer switch sig-
nal circuit. These bulbs are energized when the park
lamps or headlamps are turned on, and their illumi-
nation intensity is controlled by the panel lamps dim-
mer switch.
DIAGNOSIS AND TESTING - HEATED SEAT
SWITCH
Refer toWiring Diagramsfor the location of com-
plete heated seat system wiring diagrams.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1) If the problem being diagnosed involves inoper-
ative heated seat switch back lighting and the cluster
illumination lamps operate, go to Step 2. If the prob-
lem being diagnosed involves inoperative heated seat
switch back lighting and the cluster illumination
lamps are also inoperative, refer toInstrument
Clusterin the index of this service manual for the
proper cluster illumination lamps diagnosis and test-
ing procedures. If the problem being diagnosed
involves inoperative heated seat switch indicator
lamps and the heated seat elements do not heat,
refer to Step 4. If the problem being diagnosed
involves inoperative heated seat switch indicator
lamps and the heated seat elements do heat, go to
Step 8. If the problem being diagnosed involves a
heated seat switch indicator lamp that remains illu-
minated after the heated seat has been turned Off,
refer toHeated Seat Modulein Electronic Control
Modules for the location of the proper heated seat
module diagnosis and testing procedures. Also refer
to the Body Diagnostic Manual for additional diagno-
sis and testing procedures.
(2) Disconnect and isolate the battery negative
cable. Remove the heated seat switch and bezel unit
from the instrument panel. Disconnect the instru-
ment panel wire harness connector from the connec-
tor receptacle on the back of the heated seat switch
to be tested. Check for continuity between the ground
circuit cavity of the instrument panel wire harness
connector for the heated seat switch and a good
ground. There should be continuity. If OK, go to Step
8G - 8 HEATED SEAT SYSTEMBR/BE
DRIVER SEAT HEATER SWITCH (Continued)

ical dimensions are smaller than those of the conven-
tional ISO relay.
The heated seat relay cannot be repaired or
adjusted and, if faulty or damaged, it must be
replaced.
OPERATION
The ISO relay consists of an electromagnetic coil, a
resistor or diode, and three (two fixed and one mov-
able) electrical contacts. The movable (common feed)
relay contact is held against one of the fixed contacts
(normally closed) by spring pressure. When the elec-
tromagnetic coil is energized, it draws the movable
contact away from the normally closed fixed contact,
and holds it against the other (normally open) fixed
contact. When the electromagnetic coil is de-ener-
gized, spring pressure returns the movable contact to
the normally closed position. The resistor or diode is
connected in parallel with the electromagnetic coil in
the relay, and helps to dissipate voltage spikes that
are produced when the coil is de-energized.
The heated seat relay is controlled by the premium
version of the Central Timer Module (CTM), which
controls the ground feed to the coil ground terminal
of the relay to energize and de-energize the electro-
magnetic coil of the relay. The CTM monitors engine
operation through messages it receives from the Pow-
ertrain Control Module (PCM) over the Chrysler Col-
lision Detection (CCD) data bus network. The CTM is
programmed to energize the relay only when the
engine is running, and to de-energize the relay when
the engine is not running. Refer toCentral Timer
Modulein the index of this service manual for the
location of more information on the premium CTM.
DIAGNOSIS AND TESTING - HEATED SEAT
RELAY
The heated seat relay (Fig. 15) is located in the
Junction Block (JB) on the left end of the instrument
panel in the passenger compartment of the vehicle.
Refer toWiring Diagramsfor the location of com-
plete heated seat system wiring diagrams.
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE AIRBAG SYSTEM BEFORE ATTEMPT-
ING ANY STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO MIN-
UTES FOR THE AIRBAG SYSTEM CAPACITOR TO DIS-
CHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD RESULT
IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
RELAY TEST
(1) Remove the heated seat relay from the JB.
Refer toHeated Seat Relayin this section for the
location of the proper heated seat relay removal pro-
cedures.
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   5 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, perform the Relay Circuit Test that
follows. If not OK, replace the faulty relay.
RELAY CIRCUIT TEST
(1) The relay common feed terminal cavity (30) is
connected to battery voltage and should be hot at all
times. If OK, go to Step 2. If not OK, repair the open
circuit to the fused B(+) fuse in the Power Distribu-
tion Center (PDC) as required.
(2) The relay normally closed terminal (87A) is
connected to terminal 30 in the de-energized position,
but is not used for this application. Go to Step 3.
(3) The relay normally open terminal (87) is con-
nected to the common feed terminal (30) in the ener-
gized position. This terminal supplies battery voltage
to the heated seat module. There should be continu-
ity between the cavity for relay terminal 87 and the
B(+) to heated seat module circuit cavity of the
heated seat module wire harness connector at all
times. If OK, go to Step 4. If not OK, repair the open
Fig. 15 Heated Seat Relay
TERMINAL LEGEND
NUMBER IDENTIFICATION
30 COMMON FEED
85 COIL GROUND
86 COIL BATTERY
87 NORMALLY OPEN
87A NORMALLY CLOSED
BR/BEHEATED SEAT SYSTEM 8G - 15
HEATED SEAT RELAY (Continued)

the front seat passenger can select a preferred level
of seat heating. Each heated seat switch has two
Light-Emitting Diode (LED) indicator lamps, which
indicate the selected mode (Low or High) of the seat
heater. These indicator lamps also provide diagnostic
feedback for the heated seat system. Each switch
also has an incandescent bulb, which provides dim-
mer controlled back lighting of the switch when the
headlamps or park lamps are on.
The two LED indicator lamps and the incandescent
bulb in each heated seat switch cannot be repaired. If
the indicator lamps or back lighting bulb are faulty
or damaged, the individual heated seat switch must
be replaced.
OPERATION
The heated seat switches receive battery current
through a fused ignition switch output (run) circuit
when the ignition switch is in the On position.
Depressing the heated seat switch rocker to its
momentary High or Low position provides a hard-
wired resistor multiplexed voltage request signal to
the heated seat module to power the heated seat ele-
ment of the selected seat and maintain the requested
temperature setting. If the heated seat switch is
depressed to a different position (Low or High) than
the currently selected state, the heated seat module
will change states to support the new selection. If a
heated seat switch is depressed a second time to thesame position as the currently selected state, the
heated seat module interprets the second input as a
request to turn the seat heater off. The heated seat
module will then turn the heated seat elements for
that seat off.
The indicator lamps in the heated seat switches
receive battery current through a fused ignition
switch output (run) circuit when the ignition switch
is in the On position. The ground side of each indi-
cator lamp is controlled by a separate (high or low/
driver or passenger) indicator lamp driver circuit by
the heated seat module. The heated seat module con-
trol of the switch indicator lamps also allows the
module to provide diagnostic feedback to the vehicle
operator to indicate monitored heated seat system
faults by flashing the indicator lamps on and off. One
side of the incandescent back lighting bulb in each
heated seat switch is connected to ground at all
times. The other side of the incandescent bulb is con-
nected to the fused panel lamps dimmer switch sig-
nal circuit. These bulbs are energized when the park
lamps or headlamps are turned on, and their illumi-
nation intensity is controlled by the panel lamps dim-
mer switch.
DIAGNOSIS AND TESTING - HEATED SEAT
SWITCH
Refer toWiring Diagramsfor the location of com-
plete heated seat system wiring diagrams.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1) If the problem being diagnosed involves inoper-
ative heated seat switch back lighting and the cluster
illumination lamps operate, go to Step 2. If the prob-
lem being diagnosed involves inoperative heated seat
switch back lighting and the cluster illumination
lamps are also inoperative, refer toInstrument
Clusterin the index of this service manual for the
proper cluster illumination lamps diagnosis and test-
ing procedures. If the problem being diagnosed
involves inoperative heated seat switch indicator
lamps and the heated seat elements do not heat,
refer to Step 4. If the problem being diagnosed
Fig. 17 Heated Seat Switches
1 - Driver Switch
2 - Passenger Switch
3 - Indicator Lamps
4 - Heated Seat Switch Bezel
BR/BEHEATED SEAT SYSTEM 8G - 17
PASSENGER SEAT HEATER SWITCH (Continued)

HORN
TABLE OF CONTENTS
page page
HORN
DESCRIPTION..........................1
OPERATION............................1
HORN
DESCRIPTION..........................2
OPERATION............................2
DIAGNOSIS AND TESTING - HORN..........2
REMOVAL.............................2
INSTALLATION..........................3
HORN RELAY
DESCRIPTION..........................3OPERATION............................3
DIAGNOSIS AND TESTING - HORN RELAY....3
REMOVAL.............................4
INSTALLATION..........................4
HORN SWITCH
DESCRIPTION..........................4
OPERATION............................5
DIAGNOSIS AND TESTING - HORN SWITCH . . . 5
REMOVAL.............................5
HORN
DESCRIPTION
An electric horn system is standard factory-in-
stalled equipment on this model. Two horn systems
are offered on this model. The standard equipment
horn system features a single low-note electromag-
netic horn unit, while the optional dual horn system
features one low-note horn unit and one high-note
horn unit. Both horn systems use a non-switched
source of battery current so that the system will
remain functional, regardless of the ignition switch
position. The horn system includes the following com-
ponents:
²Clockspring
²High-line or premium Central Timer Module
(CTM)
²Horn(s)
²Horn relay
²Horn switch
(Refer to 8 - ELECTRICAL/RESTRAINTS/CLOCK-
SPRING - DESCRIPTION) for more information on
this component. (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/BODY CONTROL/
CENTRAL TIMER MODUL - DESCRIPTION) for
more information on this component. Refer to the
appropriate wiring information. The wiring informa-
tion includes wiring diagrams, proper wire and con-
nector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds. Following are general
descriptions of the remaining major components in
the horn system.
OPERATION
Each horn system is activated by a horn switch
concealed beneath the driver side airbag module trim
cover in the center of the steering wheel. Depressing
the center of the driver side airbag module trim cover
closes the horn switch. Closing the horn switch acti-
vates the horn relay. The activated horn relay then
switches the battery current needed to energize the
horn(s).
Refer to the owner's manual in the vehicle glove
box for more information on the features, use and
operation of the horn system.
CENTRAL TIMER MODULE
The high-line or premium Central Timer Module
(CTM) can also operate the horn system. A high-line
CTM is used on high-line versions of this vehicle. A
premium CTM is used on vehicles equipped with the
optional heated seats. The CTM combines the func-
tions of a chime/buzzer module, an intermittent wipe
module, an illuminated entry module, a remote key-
less entry module, and a vehicle theft security sys-
tem module in a single unit.
The high-line or premium CTM also controls and
integrates many of the additional electronic functions
and features included on models with this option.
The horn relay is one of the hard wired outputs of
the CTM. The high-line or premium CTM is pro-
grammed to energize or de-energize the horn relay in
response to certain inputs from the Vehicle Theft
Security System (VTSS) and/or the Remote Keyless
Entry (RKE) system.
(Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/BODY CONTROL/CENTRAL
TIMER MODUL - DESCRIPTION) for more informa-
tion on the high-line or premium CTM. (Refer to 8 -
BR/BEHORN 8H - 1

INSTALLATION
(1) Position the horn and mounting bracket unit(s)
onto the right fender wheel house front extension.
(2) Install and tighten the screw that secures the
horn and mounting bracket unit(s) to the right
fender wheel house front extension. Tighten the
screw to 11 N´m (95 in. lbs.).
(3) Reconnect the wire harness connector(s) to the
horn connector receptacle(s).
(4) Reconnect the battery negative cable.
HORN RELAY
DESCRIPTION
The horn relay is a electromechanical device that
switches battery current to the horn when the horn
switch grounds the relay coil. The horn relay is
located in the Power Distribution Center (PDC) in
the engine compartment. If a problem is encountered
with a continuously sounding horn, it can usually be
quickly resolved by removing the horn relay from the
PDC until further diagnosis is completed. See the
fuse and relay layout label affixed to the inside sur-
face of the PDC cover for horn relay identification
and location.
The horn relay is a International Standards Orga-
nization (ISO) micro-relay. Relays conforming to the
ISO specifications have common physical dimensions,
current capacities, terminal patterns, and terminal
functions. The ISO micro-relay terminal functions
are the same as a conventional ISO relay. However,
the ISO micro-relay terminal pattern (or footprint) is
different, the current capacity is lower, and the phys-
ical dimensions are smaller than those of the conven-
tional ISO relay.
The horn relay cannot be repaired or adjusted and,
if faulty or damaged, it must be replaced.
OPERATION
The ISO relay consists of an electromagnetic coil, a
resistor or diode, and three (two fixed and one mov-
able) electrical contacts. The movable (common feed)
relay contact is held against one of the fixed contacts
(normally closed) by spring pressure. When the elec-
tromagnetic coil is energized, it draws the movable
contact away from the normally closed fixed contact,
and holds it against the other (normally open) fixed
contact.
When the electromagnetic coil is de-energized,
spring pressure returns the movable contact to the
normally closed position. The resistor or diode is con-
nected in parallel with the electromagnetic coil in the
relay, and helps to dissipate voltage spikes that are
produced when the coil is de-energized.
DIAGNOSIS AND TESTING - HORN RELAY
The horn relay (Fig. 2) is located in the Power Dis-
tribution Center (PDC) behind the battery on the
driver side of the engine compartment. If a problem
is encountered with a continuously sounding horn, it
can usually be quickly resolved by removing the horn
relay from the PDC until further diagnosis is com-
pleted. See the fuse and relay layout label affixed to
the inside surface of the PDC cover for horn relay
identification and location. For complete circuit dia-
grams, refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, details
of wire harness routing and retention, connector pin-
out information and location views for the various
wire harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Remove the horn relay from the PDC. (Refer to
8 - ELECTRICAL/HORN/HORN RELAY -
REMOVAL) for the procedures.
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   5 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, perform the Relay Circuit Test that
follows. If not OK, replace the faulty relay.
RELAY CIRCUIT TEST
(1) The relay common feed terminal cavity (30) is
connected to battery voltage and should be hot at all
times. If OK, go to Step 2. If not OK, repair the open
circuit to the fuse in the PDC as required.
(2) The relay normally closed terminal (87A) is
connected to terminal 30 in the de-energized position,
but is not used for this application. Go to Step 3.
(3) The relay normally open terminal (87) is con-
nected to the common feed terminal (30) in the ener-
gized position. This terminal supplies battery voltage
to the horn(s). There should be continuity between
the cavity for relay terminal 87 and the horn relay
output circuit cavity of each horn wire harness con-
BR/BEHORN 8H - 3
HORN (Continued)

nector at all times. If OK, go to Step 4. If not OK,
repair the open circuit to the horn(s) as required.
(4) The coil battery terminal (86) is connected to
the electromagnet in the relay. It is connected to bat-
tery voltage and should be hot at all times. Check for
battery voltage at the cavity for relay terminal 86. If
OK, go to Step 5. If not OK, repair the open circuit to
the fuse in the PDC as required.
(5) The coil ground terminal (85) is connected to
the electromagnet in the relay. It is grounded
through the horn switch when the horn switch is
depressed. On vehicles equipped with the Vehicle
Theft Security System (VTSS), the horn relay coil
ground terminal can also be grounded by the Central
Timer Module (CTM) in response to certain inputs
related to the VTSS or Remote Keyless Entry (RKE)
system. Check for continuity to ground at the cavity
for relay terminal 85. There should be continuity
with the horn switch depressed, and no continuity
with the horn switch released. If not OK, (Refer to 8
- ELECTRICAL/HORN/HORN SWITCH - DIAGNO-
SIS AND TESTING).
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cover from the Power Distribution
Center (PDC) (Fig. 3) .
(3) See the fuse and relay layout label affixed to
the underside of the PDC cover for horn relay iden-
tification and location.
(4) Remove the horn relay from the PDC.
INSTALLATION
(1) See the fuse and relay layout label affixed to
the underside of the PDC cover for the proper horn
relay location.
(2) Position the horn relay in the proper receptacle
in the PDC.
(3) Align the horn relay terminals with the termi-
nal cavities in the PDC receptacle.
(4) Push down firmly on the horn relay until the
terminals are fully seated in the terminal cavities in
the PDC receptacle.
(5) Install the cover onto the PDC.
(6) Reconnect the battery negative cable.
HORN SWITCH
DESCRIPTION
A center-blow, normally open, resistive membrane-
type horn switch is secured with heat stakes to the
back side of the driver side airbag module trim cover
in the center of the steering wheel (Fig. 4) . The
switch consists of two plastic membranes, one that is
flat and one that is slightly convex. These two mem-
branes are secured to each other around the perime-
ter. Inside the switch, the centers of the facing
surfaces of these membranes each has a grid made
with an electrically conductive material applied to it.
One of the grids is connected to a circuit that pro-
vides it with continuity to ground at all times. The
grid of the other membrane is connected to the horn
relay control circuit.
The steering wheel and steering column must be
properly grounded in order for the horn switch to
function properly. The horn switch is only serviced as
a part of the driver side airbag module trim cover. If
Fig. 2 Horn Relay
TERMINAL LEGEND
NUMBER IDENTIFICATION
30 COMMON FEED
85 COIL GROUND
86 COIL BATTERY
87 NORMALLY OPEN
87A NORMALLY CLOSED
Fig. 3 Power Distribution Center
1 - COVER
2 - POWER DISTRIBUTION CENTER
8H - 4 HORNBR/BE
HORN RELAY (Continued)

the horn switch is damaged or faulty, or if the driver
side airbag is deployed, the driver side airbag module
trim cover and horn switch must be replaced as a
unit.
OPERATION
When the center area of the driver side airbag trim
cover is depressed, the electrically conductive grids
on the facing surfaces of the horn switch membranes
contact each other, closing the switch circuit. The
completed horn switch circuit provides a ground for
the control coil side of the horn relay, which activates
the relay. When the horn switch is released, the
resistive tension of the convex membrane separates
the two electrically conductive grids and opens the
switch circuit.
DIAGNOSIS AND TESTING - HORN SWITCH
For complete circuit diagrams, refer to the appro-
priate wiring information. The wiring information
includes wiring diagrams, proper wire and connector
repair procedures, details of wire harness routing
and retention, connector pin-out information and
location views for the various wire harness connec-
tors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTSBEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable. Remove the steering column opening cover
from the instrument panel.
(2) Check for continuity between the metal steer-
ing column jacket and a good ground. There should
be continuity. If OK, go to Step 3. If not OK,(Refer to
19 - STEERING/COLUMN - INSTALLATION) for
proper installation of the steering column.
(3) Remove the driver side airbag module from the
steering wheel. Disconnect the horn switch wire har-
ness connectors from the driver side airbag module.
(4) Remove the horn relay from the Power Distri-
bution Center (PDC). Check for continuity between
the steering column half of the horn switch feed wire
harness connector and a good ground. There should
be no continuity. If OK, go to Step 5. If not OK,
repair the shorted horn relay control circuit to the
horn relay in the PDC as required.
(5) Check for continuity between the steering col-
umn half of the horn switch feed wire harness con-
nector and the horn relay control circuit cavity for
the horn relay in the PDC. There should be continu-
ity. If OK, go to Step 6. If not OK, repair the open
horn relay control circuit to the horn relay in the
PDC as required.
(6) Check for continuity between the horn switch
feed wire and the horn switch ground wire on the
driver side airbag module. There should be no conti-
nuity. If OK, go to Step 7. If not OK, replace the
faulty horn switch.
(7) Depress the center of the driver side airbag
module trim cover and check for continuity between
the horn switch feed wire and the horn switch
ground wire on the driver side airbag module. There
should now be continuity. If not OK, replace the
faulty horn switch.REMOVAL
If the horn switch is damaged or faulty, or if the
driver side airbag is deployed, the driver side airbag
module trim cover and horn switch must be replaced
as a unit. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - REMOVAL).
Fig. 4 Driver Side Airbag Module Trim Cover and
Horn Switch
1 - RETAINER SLOTS
2 - LOCKING BLOCKS
3 - RETAINER SLOTS
4 - HORN SWITCH
BR/BEHORN 8H - 5
HORN SWITCH (Continued)

requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
DIAGNOSIS AND TESTING - INSTRUMENT
CLUSTER
If all of the instrument cluster gauges and/or indi-
cators are inoperative, refer to PRELIMINARY
DIAGNOSIS . If an individual gauge or Chrysler Col-
lision Detection (CCD) data bus message-controlled
indicator is inoperative, refer to ACTUATOR TEST .
If an individual hard wired indicator is inoperative,
refer to the diagnosis and testing information for
that specific indicator. If the instrument cluster
chime warning request function is inoperative, refer
to CHIME WARNING REQUEST DIAGNOSIS . If
the instrument cluster illumination lighting is inop-
erative, refer to CLUSTER ILLUMINATION DIAG-
NOSIS . If the instrument cluster Vacuum-
Fluorescent Display (VFD) dimmer service is
inoperative, use a DRBIIItscan tool to diagnose the
problem. Refer to the appropriate diagnostic proce-
dures. Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, details
of wire harness routing and retention, connector pin-
out information and location views for the various
wire harness connectors, splices and grounds.
NOTE: Certain indicators in this instrument cluster
are programmable. This feature allows those indica-
tors to be activated or deactivated with a DRBIIIT
scan tool for compatibility with certain optional
equipment. If the problem being diagnosed involves
improper illumination of the upshift indicator, use a
DRBIIITscan tool to be certain that the instrument
cluster has been programmed with the proper vehi-
cle equipment option settings.
PRELIMINARY DIAGNOSIS
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.(1) If the indicators operate, but none of the
gauges operate, go to Step 2. If all of the gauges and
the CCD data bus message-controlled indicators are
inoperative, go to Step 5.
(2) Check the fused B(+) fuse (Fuse 14 - 10
ampere) in the Junction Block (JB). If OK, go to Step
3. If not OK, repair the shorted circuit or component
as required and replace the faulty fuse.
(3) Check for battery voltage at the fused B(+) fuse
(Fuse 14 - 10 ampere) in the JB. If OK, go to Step 4.
If not OK, repair the open fused B(+) circuit between
the JB and the Power Distribution Center (PDC) as
required.
(4) Disconnect and isolate the battery negative
cable. Remove the instrument cluster. Connect the
battery negative cable. Check for battery voltage at
the fused B(+) circuit cavity of the instrument panel
wire harness connector (Connector C1) for the instru-
ment cluster. If OK, refer to ACTUATOR TEST . If
not OK, repair the open fused B(+) circuit between
the instrument cluster and the JB as required.
(5) Check the fused ignition switch output (st-run)
fuse (Fuse 17 - 10 ampere) in the JB. If OK, go to
Step 6. If not OK, repair the shorted circuit or com-
ponent as required and replace the faulty fuse.
(6) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (st-run) fuse (Fuse 17 - 10 ampere) in the JB.
If OK, go to Step 7. If not OK, repair the open fused
ignition switch output (st-run) circuit between the
instrument cluster and the JB as required.
(7) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Reinstall the instrument cluster. Reconnect the bat-
tery negative cable. Turn the ignition switch to the
On position. Set the park brake. The brake indicator
in the instrument cluster should light. If OK, go to
Step 8. If not OK, go to Step 9.
(8) Turn the ignition switch to the Off position.
Turn on the park lamps and adjust the panel lamps
dimmer thumbwheel in the headlamp switch to the
full bright position. The cluster illumination lamps
should light. If OK, go to Step 10. If not OK, repair
the open ground circuit (Z3) between the instrument
cluster and ground (G201) as required.
(9) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Remove the instrument cluster. Connect the battery
negative cable. Turn the ignition switch to the On
position. Check for battery voltage at the fused igni-
tion switch output (st-run) circuit cavity of the
instrument panel wire harness connector (Connector
C1). If OK, refer to ACTUATOR TEST . If not OK,
repair the open fused ignition switch output (st-run)
circuit between the instrument cluster and the JB as
required.
8J - 6 INSTRUMENT CLUSTERBR/BE
INSTRUMENT CLUSTER (Continued)