height adjustment DODGE RAM 2003 Service Owner's Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2003, Model line: RAM, Model: DODGE RAM 2003Pages: 2895, PDF Size: 83.15 MB
Page 1625 of 2895
REFACING VALVES AND VALVE SEATS
The intake and exhaust valves have a 45É face
angle and a 45É to 44 1/2É seat angle (Fig. 16).
VALVE FACE AND SEAT ANGLES CHART
ITEM DESCRIPTION SPECIFICATION
ASEAT WIDTH 1.016 - 1.524
mm
INTAKE (0.040 - 0.060
in.)
SEAT WIDTH 1.016 - 1.524
mm
EXHAUST (0.040 - 0.060
in.)
BFACE ANGLE
(INT. and EXT.) 45É
CSEAT ANGLE
(INT. and EXT.) 44
1¤2É
DCONTACT
SURFACE Ð
VALVES
Inspect the remaining margin after the valves are
refaced (Fig. 17). Valves with less than 1.190 mm
(0.047 inch) margin should be discarded.
VALVE SEATS
(1) When refacing valve seats, it is important that
the correct size valve guide pilot be used for reseat-
ing stones. A true and complete surface must be
obtained.(2) Measure the concentricity of valve seat using a
dial indicator. Total runout should not exceed 0.038
mm (0.0015 inch) total indicator reading.
(3) Inspect the valve seat with Prussian blue to
determine where the valve contacts the seat. To do
this, coat valve seat LIGHTLY with Prussian blue
then set valve in place. Rotate the valve with light
pressure. If the blue is transferred to the center of
valve face, contact is satisfactory. If the blue is trans-
ferred to the top edge of valve face, lower valve seat
with a 15É stone. If the blue is transferred to bottom
edge of valve face raise valve seat with a 60É stone.
(4) When seat is properly positioned the width of
valve seats should be 1.016-1.524 mm (0.040-0.060
inch).
VALVE SPRING INSPECTION
Whenever valves have been removed for inspection,
reconditioning or replacement, valve springs should
be tested. As an example the compression length of
the spring to be tested is 1-5/16 inch. Turn table of
Universal Valve Spring Tester Tool until surface is in
line with the 1-5/16 inch mark on the threaded stud.
Be sure the zero mark is to the front (Fig. 18). Place
spring over stud on the table and lift compressing
lever to set tone device. Pull on torque wrench until
ping is heard. Take reading on torque wrench at this
instant. Multiply this reading by 2. This will give the
spring load at test length. Fractional measurements
are indicated on the table for finer adjustments.
Refer to specifications to obtain specified height and
allowable tensions. Discard the springs that do not
meet specifications.
Fig. 16 Valve Face and Seat Angles
1 - CONTACT POINT
Fig. 17 Intake and Exhaust Valves
1 - MARGIN
2 - VALVE SPRING RETAINER LOCK GROOVE
3 - STEM
4-FACE
9 - 376 ENGINE 8.0LDR
INTAKE/EXHAUST VALVES & SEATS (Continued)
Page 1866 of 2895
GEARTRAIN ASSEMBLY
(1) Install Adapter 6747-1A on input shaft hub of
Fixture 6747 (Fig. 81). Then install Adapter 6747-2A
on front bearing hub of countershaft. Be sure the
shoulder is seated against the countershaft.
(2)
Install input shaft in fixture tool with Adapter Tool
6747-1A positioned under the shaft as shown (Fig. 82).
(3) Install pilot bearing in input shaft (Fig. 82).
NOTE: The side of the pilot bearing with the small
diameter goes toward the input shaft.(4) Install fourth gear synchro ring on input shaft
(Fig. 83).
(5) Adjust height of idler gear pedestal on fixture
(Fig. 84). Start with a basic height of 18.4 cm (7-1/4
in.). Final adjustment can be made after gear is posi-
tioned on pedestal.
Fig. 81 FIXTURE FOR GEARTRAIN BUILD-UP
1 - ADAPTER 6747-2A
2 - CUP 8115
3 - ADAPTER 6747-1A
4 - FIXTURE 6747
Fig. 82 PILOT BEARING & INPUT SHAFT
1 - PILOT BEARING
2 - INPUT SHAFT
Fig. 83 FOURTH GEAR SYNCHRO
1 - FOURTH GEAR SYNCHRO RING
2 - INPUT SHAFT
Fig. 84 IDLER PEDESTAL BASE HEIGHT
1 - REVERSE IDLER PEDESTAL
DRMANUAL TRANSMISSION - NV3500 21 - 27
MANUAL TRANSMISSION - NV3500 (Continued)
Page 2871 of 2895
GOVERNOR - REMOVAL, ELECTRONIC . . 21-198,
21-378
GRAB HANDLE - INSTALLATION,
B-PILLAR...........................23-69
GRAB HANDLE - REMOVAL, B-PILLAR....23-69
GRILLE - INSTALLATION...............23-40
GRILLE - INSTALLATION, COWL.........23-38
GRILLE - REMOVAL..................23-39
GRILLE - REMOVAL, COWL............23-38
GRILLE FRAME - INSTALLATION.........23-40
GRILLE FRAME - REMOVAL............23-40
GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT TO..........8W-01-9
GROUND AND SPLICE INFORMATION -
DESCRIPTION, CONNECTOR..........8W-01-7
GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT
TO.............................8W-01-10
GROUND STRAP - DESCRIPTION, RADIO
NOISE SUPPRESSION..................8A-8
GROUND STRAP - INSTALLATION,
RADIO NOISE SUPPRESSION...........8A-10
GROUND STRAP - OPERATION, RADIO
NOISE SUPPRESSION..................8A-8
GROUND STRAP - REMOVAL, RADIO
NOISE SUPPRESSION..................8A-9
GROUNDS - DESCRIPTION, POWER......8E-10
GUIDE SEALS - DESCRIPTION, VALVE . 9-31,9-36
GUIDES - DESCRIPTION, VALVE....9-106,9-197
GUIDES AND SPRINGS - STANDARD
PROCEDURE, VALVES............9-246,9-305
HALF SHAFT - CAUTION................3-11
HALF SHAFT - DIAGNOSIS AND TESTING . . 3-11
HALF SHAFT - INSTALLATION............3-12
HALF SHAFT - REMOVAL...............3-11
HALF SHAFT - SPECIAL TOOLS..........3-12
HALF SHAFT - SPECIFICATIONS..........3-12
HANDLE - INSTALLATION, A-PILLAR
TRIM/GRAB.........................23-64
HANDLE - INSTALLATION, B-PILLAR
GRAB..............................23-69
HANDLE - INSTALLATION, EXTERIOR....23-20,
23-30
HANDLE - INSTALLATION, RELEASE.......5-38
HANDLE - REMOVAL, A-PILLAR
TRIM/GRAB.........................23-64
HANDLE - REMOVAL, B-PILLAR GRAB....23-69
HANDLE - REMOVAL, EXTERIOR . . . 23-20,23-30
HANDLE - REMOVAL, RELEASE..........5-38
HANDLE ACTUATOR - INSTALLATION,
INSIDE........................23-22,23-32
HANDLE ACTUATOR - REMOVAL, INSIDE . 23-22,
23-31
HANDLE/LATCH REMOTE -
INSTALLATION, RELEASE..............23-17
HANDLE/LATCH REMOTE - REMOVAL,
RELEASE...........................23-17
HANDLING NON-DEPLOYED
SUPPLEMENTAL RESTRAINTS -
STANDARD PROCEDURE...............8O-6
HARNESS - DIAGNOSIS AND TESTING,
WIRING..........................8W-01-7
HAT BRAKE - CLEANING, REAR DRUM
IN .................................5-33
HAT BRAKE - INSPECTION, REAR DRUM
IN .................................5-33
HAZARD SWITCH - DESCRIPTION.......8L-13
HAZARD SWITCH - OPERATION.........8L-13
HCU (HYDRAULIC CONTROL UNIT) -
DESCRIPTION........................5-43
HCU (HYDRAULIC CONTROL UNIT) -
INSTALLATION........................5-44
HCU (HYDRAULIC CONTROL UNIT) -
OPERATION..........................5-43
HCU (HYDRAULIC CONTROL UNIT) -
REMOVAL...........................5-44
HD - INSTALLATION, 4X4..............19-15
HD - INSTALLATION, ALL LD & HD
EXCEPT 4X4........................19-15
HD - REMOVAL, 4X4
..................19-14
HD - REMOVAL, ALL LD & HD EXCEPT
4X4
...............................19-14
HD EXCEPT 4X4 HD - INSTALLATION,
ALL LD
............................19-15
HD EXCEPT 4X4 HD - REMOVAL, ALL LD
. 19-14
HEAD - CLEANING, CYLINDER
.....9-195,9-300,
9-372HEAD - DESCRIPTION, CYLINDER . . 9-106,9-243,
9-298,9-370
HEAD - INSPECTION, CYLINDER . . . 9-195,9-301,
9-372
HEAD - INSTALLATION, CYLINDER . . 9-195,9-372
HEAD - INSTALLATION, LEFT CYLINDER . . 9-110
HEAD - INSTALLATION, RIGHT
CYLINDER..........................9-111
HEAD - LEFT - INSTALLATION,
CYLINDER...........................9-23
HEAD - LEFT - REMOVAL, CYLINDER......9-21
HEAD - OPERATION, CYLINDER....9-194,9-243
HEAD - REMOVAL, CYLINDER.....9-195,9-298,
9-371
HEAD - REMOVAL, LEFT CYLINDER......9-106
HEAD - REMOVAL, RIGHT CYLINDER.....9-108
HEAD - RIGHT - INSTALLATION,
CYLINDER...........................9-32
HEAD - RIGHT - REMOVAL, CYLINDER....9-32
HEAD COVER - INSTALLATION,
CYLINDER..........................9-304
HEAD COVER - REMOVAL, CYLINDER....9-304
HEAD COVER GASKET - DESCRIPTION,
CYLINDER..........................9-243
HEAD COVER GASKET - OPERATION,
CYLINDER..........................9-243
HEAD COVER(S) - CLEANING, CYLINDER . 9-245,
9-374
HEAD COVER(S) - DESCRIPTION,
CYLINDER.................9-121,9-26,9-373
HEAD COVER(S) - INSPECTION,
CYLINDER.....................9-245,9-374
HEAD COVER(S) - INSTALLATION,
CYLINDER........9-196,9-245,9-27,9-36,9-374
HEAD COVER(S) - REMOVAL, CYLINDER . 9-196,
9-245,9-26,9-35,9-373
HEAD GASKET - DIAGNOSIS AND
TESTING, CYLINDER...................9-20
HEAD GASKET FAILURE - DIAGNOSIS
AND TESTING, CYLINDER....9-194,9-243,9-370
HEAD GASKET SELECTION - STANDARD
PROCEDURE........................9-330
HEADLAMP - INSTALLATION............8L-13
HEADLAMP - REMOVAL...............8L-13
HEADLAMP ALIGNMENT - SPECIAL
TOOLS..............................8L-7
HEADLAMP SWITCH - DESCRIPTION.....8L-14
HEADLAMP SWITCH - INSTALLATION....8L-14
HEADLAMP SWITCH - OPERATION.......8L-14
HEADLAMP SWITCH - REMOVAL........8L-14
HEADLAMP SWITCH BEZEL -
INSTALLATION, INSTRUMENT PANEL.....23-57
HEADLAMP SWITCH BEZEL - REMOVAL,
INSTRUMENT PANEL..................23-57
HEADLAMP UNIT - ADJUSTMENTS......8L-15
HEADLAMP UNIT - INSTALLATION.......8L-15
HEADLAMP UNIT - REMOVAL...........8L-15
HEADLINER - INSTALLATION...........23-69
HEADLINER - REMOVAL...............23-69
HEADREST - INSTALLATION............23-82
HEADREST - REMOVAL................23-82
HEADREST SLEEVE - INSTALLATION.....23-82
HEADREST SLEEVE - REMOVAL.........23-82
HEAT SHIELDS - DESCRIPTION..........11-7
HEAT SHIELDS - INSTALLATION..........11-8
HEAT SHIELDS - REMOVAL.............11-7
HEAT STAKING - STANDARD
PROCEDURE.........................23-3
HEATED MIRROR SYSTEM -
DESCRIPTION........................8G-1
HEATED MIRROR SYSTEM - DIAGNOSIS
AND TESTING........................8G-2
HEATED MIRROR SYSTEM - OPERATION . . . 8G-1
HEATED SEAT ELEMENT - DESCRIPTION . . . 8G-5
HEATED SEAT ELEMENT - DIAGNOSIS
AND TESTING........................8G-6
HEATED SEAT ELEMENT - INSTALLATION . . 8G-6
HEATED SEAT ELEMENT - OPERATION.....8G-6
HEATED SEAT ELEMENT - REMOVAL......8G-6
HEATED SEAT MODULE - DESCRIPTION....8E-6
HEATED SEAT MODULE - DIAGNOSIS
AND TESTING........................8E-7
HEATED SEAT MODULE - INSTALLATION
. . . 8E-7
HEATED SEAT MODULE - OPERATION
.....8E-6
HEATED SEAT MODULE - REMOVAL
.......8E-7
HEATED SEAT SENSOR - DESCRIPTION
....8G-7
HEATED SEAT SENSOR - DIAGNOSIS
AND TESTING
........................8G-7HEATED SEAT SENSOR - OPERATION.....8G-7
HEATED SEAT SENSOR - REMOVAL.......8G-7
HEATED SEAT SWITCH - DESCRIPTION....8G-7
HEATED SEAT SWITCH - DIAGNOSIS
AND TESTING........................8G-8
HEATED SEAT SWITCH - INSTALLATION . . . 8G-9
HEATED SEAT SWITCH - OPERATION......8G-8
HEATED SEAT SWITCH - REMOVAL.......8G-9
HEATED SEAT SYSTEM - DESCRIPTION....8G-3
HEATED SEAT SYSTEM - DIAGNOSIS
AND TESTING........................8G-4
HEATED SEAT SYSTEM - OPERATION.....8G-4
HEATER - 5.9L DIESEL - DESCRIPTION,
ENGINE BLOCK.......................7-43
HEATER - 5.9L DIESEL - INSTALLATION,
ENGINE BLOCK.......................7-44
HEATER - 5.9L DIESEL - OPERATION,
ENGINE BLOCK.......................7-43
HEATER - 5.9L DIESEL - REMOVAL,
ENGINE BLOCK.......................7-43
HEATER - DESCRIPTION, ENGINE BLOCK . . . 7-42
HEATER - DESCRIPTION, FUEL..........14-63
HEATER - DESCRIPTION, INTAKE AIR.....14-91
HEATER - DIAGNOSIS AND TESTING,
ENGINE BLOCK.......................7-42
HEATER - DIAGNOSIS AND TESTING,
FUEL..............................14-63
HEATER - INSTALLATION, ENGINE
BLOCK..............................7-43
HEATER - INSTALLATION, INTAKE AIR......14-91
HEATER - OPERATION, ENGINE BLOCK....7-42
HEATER - OPERATION, FUEL............14-63
HEATER - OPERATION, INTAKE AIR......14-91
HEATER - REMOVAL, ENGINE BLOCK......7-43
HEATER - REMOVAL, INTAKE AIR........14-91
HEATER AND AIR CONDITIONER -
DESCRIPTION........................24-1
HEATER AND AIR CONDITIONER -
OPERATION..........................24-1
HEATER CONTROL - DESCRIPTION, A/C . . . 24-14
HEATER CONTROL - INSTALLATION, A/C . . 24-15
HEATER CONTROL - REMOVAL, A/C......24-14
HEATER CORE - DESCRIPTION..........24-50
HEATER CORE - INSTALLATION.........24-50
HEATER CORE - OPERATION............24-50
HEATER CORE - REMOVAL.............24-50
HEATER PERFORMANCE - DIAGNOSIS
AND TESTING........................24-5
HEATER RELAY - DESCRIPTION, FUEL....14-64
HEATER RELAY - DESCRIPTION, INTAKE
AIR ...............................14-92
HEATER RELAY - INSTALLATION, FUEL . . . 14-64
HEATER RELAY - INSTALLATION, INTAKE
AIR ...............................14-93
HEATER RELAY - OPERATION, FUEL......14-64
HEATER RELAY - OPERATION, INTAKE
AIR ...............................14-92
HEATER RELAY - REMOVAL, FUEL.......14-64
HEATER RELAY - REMOVAL, INTAKE AIR . . 14-93
HEIGHT ADJUSTMENT - 4WD (LD) -
STANDARD PROCEDURE.................2-3
HEIGHT MEASUREMENT - 4WD (LD) -
STANDARD PROCEDURE.................2-3
HIGH BEAM INDICATOR - DESCRIPTION . . 8J-27
HIGH BEAM INDICATOR - OPERATION
....8J-28
HIGH MOUNTED STOP LAMP -
INSTALLATION, CENTER
...............8L-10
HIGH MOUNTED STOP LAMP -
REMOVAL, CENTER
...................8L-10
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER
...............8L-10
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER
...................8L-10
HIGH PRESSURE RELIEF VALVE -
DESCRIPTION
.......................24-35
HIGH PRESSURE RELIEF VALVE -
OPERATION
.........................24-36
HIGH SPEEDS - DESCRIPTION, TIRE
PRESSURE
..........................22-6
HIGH/LOW RELAY - DESCRIPTION,
WIPER
.............................8R-20
HIGH/LOW RELAY - DIAGNOSIS AND
TESTING, WIPER
.....................8R-21
HIGH/LOW RELAY - INSTALLATION,
WIPER
.............................8R-21
HIGH/LOW RELAY - OPERATION, WIPER
. . 8R-20
HIGH/LOW RELAY - REMOVAL, WIPER
. . . 8R-21
16 INDEXDR
Description Group-Page Description Group-Page Description Group-Page