seat adjustment DODGE RAM 2003 Service Owner's Guide

VALVE BODY FINAL
(1) Install boost valve, valve spring, retainer and
cover plate. Tighten cover plate screws to 4 N´m (35
in. lbs.) torque.
(2) Insert manual lever detent spring in upper
housing.
(3) Position detent ball on end of spring. Then hold
detent ball and spring in detent housing with
Retainer Tool 6583 (Fig. 339).
(4) Install throttle lever in upper housing. Then
install manual lever over throttle lever and start
manual lever into housing.
(5) Align manual lever with detent ball and man-
ual valve. Hold throttle lever upward. Then press
down on manual lever until fully seated. Remove
detent ball retainer tool after lever is seated.
(6) Then install manual lever seal, washer and
E-clip.
(7) Verify that throttle lever is aligned with end of
kickdown valve stem and that manual lever arm is
engaged in manual valve (Fig. 340).
(8) Position line pressure adjusting screw in
adjusting screw bracket.
(9) Install spring on end of line pressure regulator
valve.
(10) Install switch valve spring on tang at end of
adjusting screw bracket.
(11) Install manual valve.
(12) Install throttle valve and spring.
(13) Install kickdown valve and detent.
(14) Install pressure regulator valve.
(15) Install switch valve.
(16) Position adjusting screw bracket on valve
body. Align valve springs and press bracket into
place. Install short, upper bracket screws first and
long bottom screw last. Verify that valve springs and
bracket are properly aligned. Then tighten all three
bracket screws to 4 N´m (35 in. lbs.) torque.(17) Perform Line Pressure and Throttle Pressure
adjustments. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC/VALVE BODY - ADJUST-
MENTS)
(18) Lubricate solenoid case connector O-rings and
shaft of manual lever with light coat of petroleum
jelly.
(19) Attach solenoid case connector to 3-4 accumu-
lator with shoulder-type screw. Connector has small
locating tang that fits in dimple at top of accumula-
tor housing (Fig. 341). Seat tang in dimple before
tightening connector screw.
Fig. 339 Detent Ball Spring
1 - SPECIAL TOOL 6583 POSITIONED ON DETENT HOUSING
Fig. 340 Manual And Throttle Lever Alignment
1 - THROTTLE LEVER
2 - MANUAL LEVER VALVE ARM
3 - MANUAL VALVE
4 - KICKDOWN VALVE
Fig. 341 Solenoid Harness Case Connector
Shoulder Bolt
1 - SOLENOID HARNESS CASE CONNECTOR
2 - 3-4 ACCUMULATOR HOUSING
21 - 306 AUTOMATIC TRANSMISSION - 46REDR
VALVE BODY (Continued)

(10) Install torque converter. Use C-clamp or metal
strap to hold converter in place for installation.
BAND ADJUSTMENT AND FINAL
(1) Adjust front and rear bands as follows:
(a) Loosen locknut on each band adjusting screw
4-5 turns.
(b) Tighten both adjusting screws to 8 N´m (72
in. lbs.).
(c) Back off front band adjusting screw 1-3/4
turns.
(d) Back off rear band adjusting screw 3 turns.
(e) Hold each adjusting screw in position and
tighten locknut to 34 N´m (25 ft. lbs.) torque.
(2) Install magnet in oil pan. Magnet seats on
small protrusion at corner of pan.
(3) Position new oil pan gasket on case and install
oil pan. Tighten pan bolts to 13.6 N´m (125 in. lbs.).
(4) Install throttle valve and shift selector levers
on valve body manual lever shaft.
(5) Apply small quantity of dielectric grease to ter-
minal pins of solenoid case connector and neutral
switch.
(6) Fill transmission with recommended fluid.
INSTALLATION
(1) Check torque converter hub inner and outer
diameters and hub drive notches for sharp edges
burrs, scratches, or nicks. Polish the hub and notches
with 320/400 grit paper and crocus cloth if necessary.
The hub must be smooth to avoid damaging pump
seal at installation.
(2) Lubricate pocket in the rear oil pump seal lip
with transmission fluid.
(3) Lubricate converter pilot hub of the crankshaft
with a light coating of MopartHigh Temp Grease.
(4) Align and install converter in oil pump.
(5) Carefully insert converter in oil pump. Then
rotate converter back and forth until fully seated in
pump gears.
(6) Check converter seating with steel scale and
straightedge (Fig. 65). Surface of converter lugs
should be 19mm (0.75 in.) to rear of straightedge
when converter is fully seated.
(7) Temporarily secure converter with C-clamp.
(8) Position transmission on jack and secure it
with chains.
(9) Check condition of converter driveplate.
Replace the plate if cracked, distorted or damaged.
Also be sure transmission dowel pins are seated
in engine block and protrude far enough to
hold transmission in alignment.
(10) Raise transmission and align converter with
drive plate and converter housing with engine block.
(11) Move transmission forward. Then raise, lower
or tilt transmission to align converter housing with
engine block dowels.
Fig. 62 Install the Transmission Range Sensor
1 - SOLENOID CASE CONNECTOR
2 - TRS MOUNTING BRACKET
3 - TRANSMISSION RANGE SENSOR
Fig. 63 Accumulator Piston And Springs
1 - ACCUMULATOR PISTON
2 - OUTER SPRING
3 - INNER SPRING
Fig. 64 Manual Lever Shaft Seal
1 - 15/1688SOCKET
2 - SEAL
DRAUTOMATIC TRANSMISSION - 48RE 21 - 353
AUTOMATIC TRANSMISSION - 48RE (Continued)

VALVE BODY FINAL
(1) Install boost valve, valve spring, retainer and
cover plate. Tighten cover plate screws to 4 N´m (35
in. lbs.) torque.
(2) Insert manual lever detent spring in upper
housing.
(3) Position detent ball on end of spring. Then hold
detent ball and spring in detent housing with
Retainer Tool 6583 (Fig. 325).
(4) Install throttle lever in upper housing. Then
install manual lever over throttle lever and start
manual lever into housing.
(5) Align manual lever with detent ball and man-
ual valve. Hold throttle lever upward. Then press
down on manual lever until fully seated. Remove
detent ball retainer tool after lever is seated.
(6) Then install manual lever seal, washer and
E-clip.
(7) Verify that throttle lever is aligned with end of
kickdown valve stem and that manual lever arm is
engaged in manual valve (Fig. 326).
(8) Position line pressure adjusting screw in
adjusting screw bracket.
(9) Install spring on end of line pressure regulator
valve.
(10) Install switch valve spring on tang at end of
adjusting screw bracket.
(11) Install manual valve.
(12) Install throttle valve and spring.
(13) Install kickdown valve and detent.
(14) Install pressure regulator valve.
(15) Install switch valve.
(16) Position adjusting screw bracket on valve
body. Align valve springs and press bracket into
place. Install short, upper bracket screws first and
long bottom screw last. Verify that valve springs and
bracket are properly aligned. Then tighten all three
bracket screws to 4 N´m (35 in. lbs.) torque.(17)
Perform Line Pressure and Throttle Pressure
adjustments. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC/VALVE BODY - ADJUSTMENTS)
(18)Lubricate solenoid case connector O-rings and
shaft of manual lever with light coat of petroleum jelly.
(19) Attach solenoid case connector to 3-4 accumu-
lator with shoulder-type screw. Connector has small
locating tang that fits in dimple at top of accumula-
tor housing (Fig. 327). Seat tang in dimple before
tightening connector screw.
Fig. 325 Detent Ball Spring
1 - SPECIAL TOOL 6583 POSITIONED ON DETENT HOUSING
Fig. 326 Manual And Throttle Lever Alignment
1 - THROTTLE LEVER
2 - MANUAL LEVER VALVE ARM
3 - MANUAL VALVE
4 - KICKDOWN VALVE
Fig. 327 Solenoid Harness Case Connector
Shoulder Bolt
1 - SOLENOID HARNESS CASE CONNECTOR
2 - 3-4 ACCUMULATOR HOUSING
DRAUTOMATIC TRANSMISSION - 48RE 21 - 485
VALVE BODY (Continued)

BODY
TABLE OF CONTENTS
page page
BODY
WARNING
SAFETY PRECAUTIONS AND WARNINGS . . . 1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - WATER LEAKS . 1
DIAGNOSIS AND TESTING - WIND NOISE . . . 2
STANDARD PROCEDURE
STANDARD PROCEDURE - BODY
LUBRICATION.........................3
STANDARD PROCEDURE - HEAT STAKING . . 3
STANDARD PROCEDURE - PLASTIC BODY
PANEL REPAIR........................3
STANDARD PROCEDURE - BUZZ, SQUEAK
& RATTLE...........................11
SPECIFICATIONS - TORQUE..............12SPECIAL TOOLS
BODY..............................14
TAILGATE..............................15
DOOR - FRONT.........................18
DOORS - REAR.........................28
EXTERIOR.............................36
HOOD.................................46
INSTRUMENT PANEL.....................50
INTERIOR..............................63
PAINT.................................74
SEATS................................76
STATIONARY GLASS.....................86
WEATHERSTRIP/SEALS...................91
BODY STRUCTURE......................95
BODY
WARNING
SAFETY PRECAUTIONS AND WARNINGS
WARNING: USE AN OSHA APPROVED BREATHING
FILTER WHEN SPRAYING PAINT OR SOLVENTS IN
A CONFINED AREA. PERSONAL INJURY CAN
RESULT.
²AVOID PROLONGED SKIN CONTACT WITH
PETROLEUM OR ALCOHOL ± BASED CLEANING
SOLVENTS. PERSONAL INJURY CAN RESULT.
²DO NOT STAND UNDER A HOISTED VEHICLE
THAT IS NOT PROPERLY SUPPORTED ON SAFETY
STANDS. PERSONAL INJURY CAN RESULT.
CAUTION: When holes must be drilled or punched
in an inner body panel, verify depth of space to the
outer body panel, electrical wiring, or other compo-
nents. Damage to vehicle can result.
²Do not weld exterior panels unless combustible
material on the interior of vehicle is removed from
the repair area. Fire or hazardous conditions, can
result.
²Always have a fire extinguisher ready for use
when welding.
²Disconnect the negative (-) cable clamp from
the battery when servicing electrical components
that are live when the ignition is OFF. Damage to
electrical system can result.²Do not use abrasive chemicals or compounds
on painted surfaces. Damage to finish can result.
²Do not use harsh alkaline based cleaning sol-
vents on painted or upholstered surfaces. Damage
to finish or color can result.
²Do not hammer or pound on plastic trim panel
when servicing interior trim. Plastic panels can
break.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - WATER LEAKS
Water leaks can be caused by poor sealing,
improper body component alignment, body seam
porosity, missing plugs, or blocked drain holes. Cen-
trifugal and gravitational force can cause water to
drip from a location away from the actual leak point,
making leak detection difficult. All body sealing
points should be water tight in normal wet-driving
conditions. Water flowing downward from the front of
the vehicle should not enter the passenger or luggage
compartment. Moving sealing surfaces will not
always seal water tight under all conditions. At
times, side glass or door seals will allow water to
enter the passenger compartment during high pres-
sure washing or hard driving rain (severe) condi-
tions. Overcompensating on door or glass
adjustments to stop a water leak that occurs under
severe conditions can cause premature seal wear and
excessive closing or latching effort. After completing
a repair, water test vehicle to verify leak has stopped
before returning vehicle to use.
DRBODY 23 - 1

SPECIFICATIONS - TORQUE
TORQUE SPECIFICATIONS
Description N´m Ft. Lbs. In. Lbs.
A-pillar trim/grab handle bolts 6 Ð 55
Body Isolator/cab bolts 81 60 Ð
Cargo box bolts 108 80 Ð
Cargo box tie down/cleat bolts 34 25 Ð
Center seat assembly nuts*25 18 Ð
Center seat cushion/hinge bolts*20 15 Ð
Center seat back hinge to storage bin bolts*25 18 Ð
Center seat back free pivot hinge bolt*25 18 Ð
Center seat back inertia hinge pivot bolt*10 Ð 89
Center seat inertia hinge to seat back bolts*25 18 Ð
Fender bolts - front lower 9 Ð 80
Fender bolts - lower inside 17 13 Ð
Fender to hinge support bolts 11 8 Ð
Fender to upper fender rail bolts 9 Ð 80
Footmans loop bolts 12 9 Ð
Front center seat nuts*25 18 Ð
Front door glass lift plate nuts 10 Ð 89
Front door hinge to a-pillar nuts 28 21 Ð
Front door hinge to door nuts/bolts 28 21 Ð
Front door inside handle bolt 9 Ð 80
Front door latch adjustment screw 3 Ð 30
Front door latch assembly bolts 10 Ð 89
Front door latch striker bolts 28 21 Ð
Front door latch striker bolts 28 21 Ð
Front door regulator bolts 10 Ð 89
Front door regulator stabilizer nuts 10 Ð 89
Front door remote handle actuator nuts 10 Ð 89
Front door run channel screws 10 Ð 89
Front seat assembly front bolts*28 30 Ð
Front seat assembly rear bolts*40 30 Ð
Front seat track nuts*25 18 Ð
Fuel fill door bolts 9 Ð 80
Hood hinge to fender rail bolts 20 15 Ð
Hood latch bolts 11 8 Ð
Hood latch striker/safety catch bolts 11 8 Ð
Hood hinge to hood nuts 23 17 Ð
Instrument panel center bracket bolts 12 9 Ð
Instrument panel column support bolts 14 10 Ð
Instrument panel side mounting bolts 12 9 Ð
23 - 12 BODYDR
BODY (Continued)

Description N´m Ft. Lbs. In. Lbs.
Instrument panel top bolts 12 9 Ð
Load floor nuts 25 18 Ð
Load floor/rear seat bolts 40 30 Ð
Overhead/b-pillar grab handle bolts 6 Ð 55
Radiator and condenser to radiator crossmember bolts 8 Ð 75
Radiator upper crossmember bolts 28 21 Ð
Rear door glass lift plate nuts 10 Ð 89
Rear door glass run channels 10 Ð 89
Rear door hinge to b-pillar bolts 28 21 Ð
Rear door hinge to door bolts/nuts 28 21 Ð
Rear door inside handle bolt 9 Ð 80
Rear door latch adjustment screw 3 Ð 30
Rear door latch bolts 10 Ð 89
Rear door latch striker bolts 28 21 Ð
Rear door regulator bolts 10 Ð 89
Rear door regulator stabilizer nuts 10 Ð 89
Rear door remote handle actuator nuts 10 Ð 89
Rear fender bottom screws 7 Ð 60
Rear fender nuts 7 Ð 60
Rear fender support bracket bolts 11 8 Ð
Rear seat assembly bolts*40 30 Ð
Rear seat back hinge bolts*25 18 Ð
Rear seat cushion hinge bolts*32 24 Ð
Rear shoulder belt anchor bolts 40 30 Ð
Rear view mirror set screw 1 Ð 15
Shifter knob nut 27 20 Ð
Side view mirror nuts 7 Ð 60
Tailgate check cable bolt 23 17 Ð
Tailgate hinge/pivot screws 34 25 Ð
Tailgate latch bolts 23 17 Ð
Tailgate latch striker 34 25 Ð
Tailgate release handle nuts 7 Ð 60
NOTE: *Seat fasteners should be discarded and
replaced with new fasteners during assembly.
DRBODY 23 - 13
BODY (Continued)

LATCH STRIKER
REMOVAL
(1) Using a grease pencil or equivalent, mark the
position of the striker.
(2) Remove the bolts and remove the striker.
INSTALLATION
(1) Install the striker and install the bolts.
(2) Tighten the bolts to 28 N´m (21 ft. lbs.).
(3) Adjust the striker if needed. (Refer to 23 -
BODY/DOOR - FRONT/LATCH STRIKER - ADJUST-
MENTS)
ADJUSTMENTS
ADJUSTMENT
(1) Using a grease pencil or equivalent, mark the
position of the striker to aid in adjustment.
(2) Loosen the striker bolts.
(3) Change the striker position to adjust the rear
gap and flush measurement. (Refer to 23 - BODY/
BODY STRUCTURE/GAP AND FLUSH - SPECIFI-
CATIONS)
(4) Tighten the bolts to 28 N´m (21 ft. lbs.).
LOCK CYLINDER
REMOVAL
(1) Remove the exterior handle. (Refer to 23 -
BODY/DOOR - FRONT/EXTERIOR HANDLE -
REMOVAL)
(2) Remove the clip and remove the lock cylinder
lever and switch, if equipped.
(3) Remove the screw and remove the lock cylin-
der. (Fig. 11)
INSTALLATION
(1) Install the lock cylinder and install the screw.
(2) Install the lock cylinder switch, if equipped,
lever and retaining clip.
(3) Install the exterior handle. (Refer to 23 -
BODY/DOOR - FRONT/EXTERIOR HANDLE -
INSTALLATION)
TRIM PANEL
REMOVAL
(1) Remove the window crank, if equipped. (Fig.
13)
(2) Remove the interior handle. (Refer to 23 -
BODY/DOOR - FRONT/INSIDE HANDLE ACTUA-
TOR - REMOVAL)
(3) Remove the screws at the mirror flag and near
the inside handle. (Fig. 12)
CAUTION: Trim panel is attached to the door using
hooks molded into the panel. Do not pull the trim
panel straight off or damage to the panel and/or
power switch assembly may occur.
(4) Lift the trim panel up off the belt seal and
attachment hooks and separate the panel from the
door slightly.
(5) Disconnect the power window switch electrical
connector, if equipped, and remove the trim panel.
INSTALLATION
(1) Install the window switch into the trim panel,
if equipped.
(2) Position the trim panel onto the lower hooks
and connect the power window switch electrical con-
nector, if equipped.
(3) Position the remaining trim panel attachment
hooks into the door panel and seat the trim panel
into the belt seal fully.
Fig. 11 LOCK CYLINDER
1 - LOCK CYLINDER
2 - EXTERIOR HANDLE
3 - SCREW
4 - LOCK SWITCH WIRE HARNESS
23 - 24 DOOR - FRONTDR

(2) Insert a 5/32-inch hex-wrench through hole and
into adjustment screw. Loosen screw.
(3) Operate outside handle several times to release
any restriction because of mis-alignment.
(4) Tighten adjustment screw to 3 N´m (30 in.
lbs.).
(5) Test handle for proper operation.
LATCH STRIKER
REMOVAL
(1) Using a grease pencil or equivalent, mark the
position of the striker.
(2) Remove the bolts and remove the striker.
INSTALLATION
(1) Install the striker and install the bolts.
(2) Tighten the bolts to 28 N´m (21 ft. lbs.).
(3) Adjust the striker if needed. (Refer to 23 -
BODY/DOOR - FRONT/LATCH STRIKER - ADJUST-
MENTS)
ADJUSTMENTS
ADJUSTMENT
(1) Using a grease pencil or equivalent, mark the
position of the striker to aid in adjustment.
(2) Loosen the striker bolts.
(3) Change the striker position to adjust the rear
gap and flush measurement. (Refer to 23 - BODY/
BODY STRUCTURE/GAP AND FLUSH - SPECIFI-
CATIONS)
(4) Tighten the bolts to 28 N´m (21 ft. lbs.).
TRIM PANEL
REMOVAL
(1) Remove the window crank, if equipped. (Fig.
10)
(2) Remove the interior handle. (Refer to 23 -
BODY/DOORS - REAR/INSIDE HANDLE ACTUA-
TOR - REMOVAL)
(3) Remove the screw near the inside handle. (Fig.
9)
CAUTION: Trim panel is attached to the door using
hooks molded into the panel. Do not pull the trim
panel straight off or damage to the panel and/or
power switch assembly may occur.
(4) Lift the trim panel up off the belt seal and
attachment hooks and separate the panel from the
door slightly.
(5) Disconnect the power window switch electrical
connector, if equipped, and remove the trim panel.
INSTALLATION
(1) Position the trim panel onto the lower hooks
and connect the power window switch electrical con-
nector, if equipped.
(2) Position the remaining trim panel attachment
hooks into the door panel and seat the trim panel
into the belt seal fully.
(3) Install the screw near the inside handle.
(4) Install the interior handle. (Refer to 23 -
BODY/DOORS - REAR/INSIDE HANDLE ACTUA-
TOR - INSTALLATION)
(5) Install the window crank, if equipped.
Fig. 8 LATCH ADJUSTMENT SCREW - TYPICAL
1 - DOOR LATCH
2 - MYLAR TAPE
3 - ADJUSTMENT SCREW
Fig. 9 TRIM PANEL
1 - DOOR
2 - ELECTRICAL CONNECTOR
3 - ATTACHMENT HOOKS
4 - SCREW
5 - TRIM PANEL
DRDOORS - REAR 23 - 33
LATCH (Continued)

ABS - DESCRIPTION, BRAKES...........5-39
ABS - OPERATION, BRAKES.............5-39
ABS BRAKE BLEEDING - STANDARD
PROCEDURE.........................5-40
ABS INDICATOR - DESCRIPTION.........8J-17
ABS INDICATOR - OPERATION..........8J-17
A/C APPLICATION TABLE,
SPECIFICATIONS......................24-7
A/C COMPRESSOR CLUTCH -
DESCRIPTION........................24-9
A/C COMPRESSOR CLUTCH -
INSPECTION........................24-12
A/C COMPRESSOR CLUTCH -
INSTALLATION.......................24-12
A/C COMPRESSOR CLUTCH -
OPERATION..........................24-9
A/C COMPRESSOR CLUTCH - REMOVAL . . 24-10
A/C COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE...............24-10
A/C COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING.............24-10
A/C COMPRESSOR CLUTCH RELAY -
DESCRIPTION.......................24-13
A/C COMPRESSOR CLUTCH RELAY -
INSTALLATION.......................24-14
A/C COMPRESSOR CLUTCH RELAY -
OPERATION.........................24-13
A/C COMPRESSOR CLUTCH RELAY -
REMOVAL..........................24-14
A/C COMPRESSOR NOISE - DIAGNOSIS
AND TESTING.......................24-36
A/C CONDENSER - DESCRIPTION.........24-39
A/C CONDENSER - OPERATION..........24-39
A/C EVAPORATOR - DESCRIPTION.......24-47
A/C EVAPORATOR - INSTALLATION......24-47
A/C EVAPORATOR - OPERATION.........24-47
A/C EVAPORATOR - REMOVAL..........24-47
A/C HEATER CONTROL - DESCRIPTION . . . 24-14
A/C HEATER CONTROL - INSTALLATION . . . 24-15
A/C HEATER CONTROL - REMOVAL......24-14
A/C ORIFICE TUBE - DESCRIPTION.......24-48
A/C ORIFICE TUBE - INSTALLATION......24-49
A/C ORIFICE TUBE - OPERATION........24-48
A/C ORIFICE TUBE - REMOVAL..........24-49
A/C PERFORMANCE - DIAGNOSIS AND
TESTING............................24-2
A/C PRESSURE TRANSDUCER -
DESCRIPTION.......................24-15
A/C PRESSURE TRANSDUCER -
DIAGNOSIS AND TESTING.............24-15
A/C PRESSURE TRANSDUCER -
INSTALLATION.......................24-16
A/C PRESSURE TRANSDUCER -
OPERATION.........................24-15
A/C PRESSURE TRANSDUCER -
REMOVAL..........................24-16
ACCELERATOR PEDAL - INSTALLATION . . . 14-24
ACCELERATOR PEDAL - REMOVAL.......14-24
ACCELERATOR PEDAL POSITION
SENSOR - DESCRIPTION...............14-25
ACCELERATOR PEDAL POSITION
SENSOR - INSTALLATION..............14-25
ACCELERATOR PEDAL POSITION
SENSOR - OPERATION................14-25
ACCELERATOR PEDAL POSITION
SENSOR - REMOVAL..................14-25
ACCESSORY DRIVE BELT - DIAGNOSIS
AND TESTING................7-25,7-28,7-31
ACCUMULATOR - DESCRIPTION.........24-49
ACCUMULATOR - DESCRIPTION
. . 21-191,21-372
ACCUMULATOR - INSPECTION
. . . 21-192,21-373
ACCUMULATOR - INSTALLATION
........24-50
ACCUMULATOR - OPERATION
..........24-49
ACCUMULATOR - OPERATION
....21-192,21-373
ACCUMULATOR - REMOVAL
............24-49
ACM COVER - INSTALLATION
............8O-9
ACM COVER - REMOVAL
...............8O-9
ACTUATION TEST MODE - DESCRIPTION,
CIRCUIT
.............................25-1
ACTUATOR - DESCRIPTION, BLEND
DOOR
.............................24-16
ACTUATOR - DESCRIPTION, FUEL
CONTROL
..........................14-85
ACTUATOR - DESCRIPTION, MODE
DOOR
.............................24-20
ACTUATOR - DESCRIPTION,
RECIRCULATION DOOR
................24-22ACTUATOR - INSTALLATION, BLEND
DOOR.............................24-17
ACTUATOR - INSTALLATION, FLOOR -
DEFROST DOOR.....................24-20
ACTUATOR - INSTALLATION, FUEL
CONTROL..........................14-85
ACTUATOR - INSTALLATION, INSIDE
HANDLE.......................23-22,23-32
ACTUATOR - INSTALLATION, MODE
DOOR.............................24-22
ACTUATOR - INSTALLATION,
RECIRCULATION DOOR................24-23
ACTUATOR - OPERATION, BLEND DOOR . . 24-16
ACTUATOR - OPERATION, FUEL
CONTROL..........................14-85
ACTUATOR - OPERATION, MODE DOOR . . . 24-21
ACTUATOR - OPERATION,
RECIRCULATION DOOR................24-22
ACTUATOR - REMOVAL, BLEND DOOR....24-17
ACTUATOR - REMOVAL, FLOOR -
DEFROST DOOR.....................24-19
ACTUATOR - REMOVAL, FUEL CONTROL . . 14-85
ACTUATOR - REMOVAL, INSIDE HANDLE . 23-22,
23-31
ACTUATOR - REMOVAL, MODE DOOR....24-21
ACTUATOR - REMOVAL, RECIRCULATION
DOOR.............................24-22
ADAPTER HOUSING SEAL -
INSTALLATION...........21-127,21-539,21-83
ADAPTER HOUSING SEAL - REMOVAL . . 21-127,
21-539,21-83
ADAPTER MOUNT - INSTALLATION, DISC
BRAKE CALIPER......................5-17
ADDING ADDITIONAL COOLANT -
STANDARD PROCEDURE................7-19
ADDITIONAL COOLANT - STANDARD
PROCEDURE, ADDING..................7-19
ADHESIVE LOCATIONS -
SPECIFICATIONS, STRUCTURAL........23-113
ADJUSTABLE PEDAL MOTOR -
DESCRIPTION........................5-24
ADJUSTABLE PEDAL MOTOR -
INSTALLATION........................5-24
ADJUSTABLE PEDAL MOTOR - REMOVAL . . 5-24
ADJUSTABLE PEDAL SWITCH -
INSTALLATION.........................5-6
ADJUSTABLE PEDAL SWITCH -
REMOVAL............................5-6
ADJUSTER - DIAGNOSIS AND TESTING,
HYDRAULIC LASH................9-124,9-31
ADJUSTER - INSTALLATION, SEAT BELT
TURNING LOOP.....................8O-50
ADJUSTER - REMOVAL, SEAT BELT
TURNING LOOP.....................8O-50
ADJUSTER ASSEMBLY - DESCRIPTION,
ROCKER ARM.......................9-124
ADJUSTER ASSEMBLY - INSTALLATION,
ROCKER ARM..................9-124,9-249
ADJUSTER ASSEMBLY - REMOVAL,
ROCKER ARM..................9-124,9-249
ADJUSTER ASSY - CLEANING, ROCKER
ARM
..............................9-310
ADJUSTER ASSY - DESCRIPTION,
ROCKER ARM
.......................9-310
ADJUSTER ASSY - INSPECTION,
ROCKER ARM
.......................9-311
ADJUSTER ASSY - INSTALLATION,
ROCKER ARM
.............9-198,9-312,9-379
ADJUSTER ASSY - REMOVAL, ROCKER
ARM
....................9-198,9-310,9-379
ADJUSTING TOOL - ADJUSTMENT, WITH
. . . 5-36
AFTER A SUPPLEMENTAL RESTRAINT
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE
.................8O-7
AIR CHECKING TRANSMISSION CLUTCH
OPERATION - DIAGNOSIS AND
TESTING
..........................21-494
AIR CLEANER ELEMENT - INSTALLATION
. 9-105,
9-20,9-242,9-298,9-370
AIR CLEANER ELEMENT - REMOVAL
. 9-105,9-20,
9-242,9-297,9-370
AIR CONDITIONER - DESCRIPTION,
HEATER
.............................24-1
AIR CONDITIONER - OPERATION,
HEATER
.............................24-1
AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE WITH
.......7-70AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE
WITHOUT............................7-70
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITH.............7-68
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITHOUT..........7-69
AIR CONTROL MOTOR - DESCRIPTION,
IDLE...............................14-33
AIR CONTROL MOTOR - INSTALLATION,
IDLE...............................14-35
AIR CONTROL MOTOR - OPERATION,
IDLE...............................14-33
AIR CONTROL MOTOR - REMOVAL, IDLE . . 14-34
AIR COOLER AND PLUMBING -
CLEANING, CHARGE..................11-16
AIR COOLER AND PLUMBING -
DESCRIPTION, CHARGE...............11-15
AIR COOLER AND PLUMBING -
INSPECTION, CHARGE.................11-16
AIR COOLER AND PLUMBING -
INSTALLATION, CHARGE...............11-16
AIR COOLER AND PLUMBING -
OPERATION, CHARGE.................11-15
AIR COOLER AND PLUMBING -
REMOVAL, CHARGE..................11-15
AIR COOLER SYSTEM - LEAKS -
DIAGNOSIS AND TESTING, CHARGE......11-15
AIR DAM - INSTALLATION, FRONT........13-2
AIR DAM - REMOVAL, FRONT...........13-2
AIR HEATER - DESCRIPTION, INTAKE.....14-91
AIR HEATER - INSTALLATION, INTAKE....14-91
AIR HEATER - OPERATION, INTAKE......14-91
AIR HEATER - REMOVAL, INTAKE........14-91
AIR HEATER RELAY - DESCRIPTION,
INTAKE ............................14-92
AIR HEATER RELAY - INSTALLATION,
INTAKE ............................14-93
AIR HEATER RELAY - OPERATION,
INTAKE ............................14-92
AIR HEATER RELAY - REMOVAL, INTAKE . . 14-93
AIR INTAKE SYSTEM - INSTALLATION....9-194
AIR INTAKE SYSTEM - REMOVAL........9-194
AIR TEMPERATURE SENSOR -
DESCRIPTION, INTAKE................14-36
AIR TEMPERATURE SENSOR -
INSTALLATION, INTAKE................14-38
AIR TEMPERATURE SENSOR -
OPERATION, INTAKE..................14-36
AIR TEMPERATURE SENSOR -
REMOVAL, INTAKE...................14-36
AIR TEMPERATURE SENSOR/MAP
SENSOR - DESCRIPTION, INTAKE........14-93
AIR TEMPERATURE SENSOR/MAP
SENSOR - INSTALLATION, INTAKE.......14-94
AIR TEMPERATURE SENSOR/MAP
SENSOR - OPERATION, INTAKE.........14-93
AIR TEMPERATURE SENSOR/MAP
SENSOR - REMOVAL, INTAKE...........14-93
AIR TEMPERATURE SENSOR/PRESSURE
SENSOR - DESCRIPTION, INLET.........14-90
AIR TEMPERATURE SENSOR/PRESSURE
SENSOR - INSTALLATION, INLET........14-90
AIR TEMPERATURE SENSOR/PRESSURE
SENSOR - OPERATION, INLET..........14-90
AIR TEMPERATURE SENSOR/PRESSURE
SENSOR - REMOVAL, INLET............14-90
AIR TESTING TRANSMISSION CLUTCH
AND BAND OPERATION - DIAGNOSIS
AND TESTING................21-143,21-324
AIR TO OIL COOLER - INSTALLATION.....7-75
AIR TO OIL COOLER - REMOVAL.........7-74
AIRBAG - DESCRIPTION, DRIVER........8O-22
AIRBAG - DESCRIPTION, PASSENGER....8O-34
AIRBAG - DESCRIPTION, SIDE CURTAIN . . 8O-51
AIRBAG - INSTALLATION, DRIVER.......8O-24
AIRBAG - INSTALLATION, PASSENGER . . . 8O-37
AIRBAG - INSTALLATION, SIDE CURTAIN . . 8O-53
AIRBAG - OPERATION, DRIVER.........8O-23
AIRBAG - OPERATION, PASSENGER......8O-35
AIRBAG - OPERATION, SIDE CURTAIN....8O-51
AIRBAG - REMOVAL, DRIVER
...........8O-23
AIRBAG - REMOVAL, PASSENGER
.......8O-35
AIRBAG - REMOVAL, SIDE CURTAIN
.....8O-52
AIRBAG CONTROL MODULE -
DESCRIPTION
.......................8O-10
AIRBAG CONTROL MODULE -
DESCRIPTION, SIDE IMPACT
...........8O-53
DRINDEX 1
Description Group-Page Description Group-Page Description Group-Page

AIRBAG CONTROL MODULE -
INSTALLATION......................8O-12
AIRBAG CONTROL MODULE -
OPERATION.........................8O-10
AIRBAG CONTROL MODULE -
OPERATION, SIDE IMPACT.............8O-54
AIRBAG CONTROL MODULE - REMOVAL . . 8O-11
AIRBAG INDICATOR - DESCRIPTION......8J-18
AIRBAG INDICATOR - OPERATION.......8J-18
AIRBAG ON/OFF SWITCH -
DESCRIPTION, PASSENGER............8O-38
AIRBAG ON/OFF SWITCH -
INSTALLATION, PASSENGER...........8O-39
AIRBAG ON/OFF SWITCH - OPERATION,
PASSENGER........................8O-38
AIRBAG ON/OFF SWITCH - REMOVAL,
PASSENGER........................8O-39
AJAR INDICATOR - DESCRIPTION, DOOR . . 8J-23
AJAR INDICATOR - OPERATION, DOOR . . . 8J-23
AJAR SWITCH - DESCRIPTION, DOOR....8L-25
AJAR SWITCH - OPERATION, DOOR......8L-25
ALIGNMENT - DESCRIPTION, WHEEL.......2-1
ALIGNMENT - OPERATION, WHEEL........2-2
ALIGNMENT - SPECIAL TOOLS,
HEADLAMP..........................8L-7
ALIGNMENT LINK/COIL SUSPENSION -
STANDARD PROCEDURE.................2-5
ALIGNMENT, SPECIAL TOOLS - WHEEL.....2-7
ALIGNMENT, SPECIFICATIONS............2-6
ALUMINUM THREAD REPAIR -
STANDARD PROCEDURE . . 21-156,21-337,21-495
AMBIENT TEMP SENSOR - DESCRIPTION . 8M-10
AMBIENT TEMP SENSOR - OPERATION . . 8M-10
AMBIENT TEMPERATURE SENSOR -
DIAGNOSIS AND TESTING.............8M-11
AMBIENT TEMPERATURE SENSOR
CIRCUIT - DIAGNOSIS AND TESTING....8M-11
AMPLIFIER - DESCRIPTION.............8A-3
AMPLIFIER - INSTALLATION.............8A-4
AMPLIFIER - OPERATION...............8A-3
AMPLIFIER - REMOVAL................8A-3
ANCHOR - DESCRIPTION, CHILD
RESTRAINT.........................8O-14
ANCHOR - INSTALLATION, CHILD
RESTRAINT.........................8O-17
ANCHOR - OPERATION, CHILD
RESTRAINT.........................8O-16
ANCHOR - REMOVAL, CHILD RESTRAINT . 8O-16
ANCHOR & RIGHT OUTBOARD -
INSTALLATION, CENTER...............8O-45
ANCHOR & RIGHT OUTBOARD -
REMOVAL, CENTER...................8O-43
ANTENNA BODY & CABLE -
DESCRIPTION........................8A-4
ANTENNA BODY & CABLE -
INSTALLATION.......................8A-6
ANTENNA BODY & CABLE - OPERATION . . . 8A-4
ANTENNA BODY & CABLE - REMOVAL.....8A-6
ANTENNA BODY AND CABLE -
DIAGNOSIS AND TESTING..............8A-4
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL..................8A-7
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL..................8A-6
ANTILOCK - DIAGNOSIS AND TESTING,
REAR WHEEL........................5-42
ANTILOCK BRAKE - DESCRIPTION,
CONTROLLER........................8E-3
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER........................8E-3
ANTILOCK BRAKE - OPERATION,
CONTROLLER........................8E-3
ANTILOCK BRAKE - REMOVAL,
CONTROLLER........................8E-3
A-PILLAR TRIM/GRAB HANDLE -
INSTALLATION.......................23-64
A-PILLAR TRIM/GRAB HANDLE -
REMOVAL..........................23-64
A-PILLAR WEATHERSTRIP RETAINER -
INSTALLATION
.......................23-91
A-PILLAR WEATHERSTRIP RETAINER -
REMOVAL
..........................23-91
APPLICATION TABLE, SPECIFICATIONS -
A/C
................................24-7
AREA LEAKS - DIAGNOSIS AND
TESTING, REAR SEAL
........9-135,9-204,9-64
ARM / ADJUSTER ASSEMBLY -
DESCRIPTION, ROCKER
...............9-124ARM / ADJUSTER ASSEMBLY -
INSTALLATION, ROCKER..........9-124,9-249
ARM / ADJUSTER ASSEMBLY -
REMOVAL, ROCKER.............9-124,9-249
ARM / ADJUSTER ASSY - CLEANING,
ROCKER............................9-310
ARM / ADJUSTER ASSY - DESCRIPTION,
ROCKER............................9-310
ARM / ADJUSTER ASSY - INSPECTION,
ROCKER............................9-311
ARM / ADJUSTER ASSY -
INSTALLATION, ROCKER.....9-198,9-312,9-379
ARM / ADJUSTER ASSY - REMOVAL,
ROCKER.................9-198,9-310,9-379
ARM - DESCRIPTION, ROCKER......9-30,9-36
ARM - DESCRIPTION, WIPER...........8R-18
ARM - INSTALLATION, LOWER
SUSPENSION.........................2-35
ARM - INSTALLATION, PITMAN.........19-36
ARM - INSTALLATION, ROCKER..........9-30
ARM - INSTALLATION, UPPER CONTROL . . . 2-27
ARM - INSTALLATION, WIPER..........8R-19
ARM - OPERATION, WIPER............8R-18
ARM - REMOVAL, LOWER SUSPENSION . . . 2-35
ARM - REMOVAL, PITMAN.............19-35
ARM - REMOVAL, ROCKER..........9-30,9-36
ARM - REMOVAL, UPPER CONTROL......2-27
ARM - REMOVAL, WIPER..............8R-18
ARM BUSHINGS - 2WD (LD) -
INSTALLATION, LOWER CONTROL..........2-14
ARM BUSHINGS - 2WD (LD) -
REMOVAL, LOWER CONTROL............2-12
ARM BUSHINGS - 4WD (LD) -
INSTALLATION, LOWER CONTROL........2-13
ARM BUSHINGS - 4WD (LD) -
REMOVAL, LOWER CONTROL............2-12
ARMREST / SEAT BACK - INSTALLATION,
CENTER............................23-78
ARMREST / SEAT BACK - REMOVAL,
CENTER............................23-77
ASD AND FUEL PUMP RELAYS -
DIAGNOSIS AND TESTING...............8I-7
ASD SENSE - PCM INPUT - OPERATION....8I-6
ASH RECEIVER - INSTALLATION.........23-52
ASH RECEIVER - REMOVAL............23-51
AUDIO - DESCRIPTION.................8A-1
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO - OPERATION...................8A-1
AUTOMATIC DAY / NIGHT MIRROR -
DESCRIPTION.......................8N-12
AUTOMATIC DAY / NIGHT MIRROR -
DIAGNOSIS AND TESTING.............8N-12
AUTOMATIC DAY / NIGHT MIRROR -
OPERATION.........................8N-12
AUTOMATIC DAY / NIGHT MIRROR -
REMOVAL..........................8N-13
AUTOMATIC LOCKING RETRACTOR -
DESCRIPTION.......................8O-13
AUTOMATIC LOCKING RETRACTOR -
OPERATION.........................8O-14
AUTOMATIC TRANSMISSION -
45RFE/545RFE - DESCRIPTION.........21-489
AUTOMATIC TRANSMISSION -
45RFE/545RFE - OPERATION...........21-490
AUTOMATIC TRANSMISSION - 46RE -
DESCRIPTION......................21-131
AUTOMATIC TRANSMISSION - 46RE -
OPERATION........................21-133
AUTOMATIC TRANSMISSION - 48RE -
DESCRIPTION......................21-312
AUTOMATIC TRANSMISSION - 48RE -
OPERATION........................21-314
AUTOMATIC TRANSMISSION -
DIAGNOSIS AND TESTING......21-139,21-320,
21-491
AUTOMATIC TRANSMISSION FLUID -
DESCRIPTION.........................0-4
AUTOMATIC TRANSMISSION FLUID -
OPERATION...........................0-5
AUXILIARY SPRING BUMPERS (3500) -
INSTALLATION
........................2-40
AUXILIARY SPRING BUMPERS (3500) -
REMOVAL
...........................2-40
AXLE - 10 1/2 AA - ADJUSTMENTS,
REAR
..............................3-104
AXLE - 10 1/2 AA - DESCRIPTION, REAR
. . 3-100
AXLE - 10 1/2 AA - DIAGNOSIS AND
TESTING, REAR
......................3-100AXLE - 10 1/2 AA - INSTALLATION,
REAR..............................3-103
AXLE - 10 1/2 AA - OPERATION, REAR . . . 3-100
AXLE - 10 1/2 AA - REMOVAL, REAR.....3-103
AXLE - 10 1/2 AA - SPECIAL TOOLS,
REAR..............................3-108
AXLE - 10 1/2 AA - SPECIFICATIONS,
REAR..............................3-108
AXLE - 11 1/2 AA - ADJUSTMENTS,
REAR..............................3-131
AXLE - 11 1/2 AA - DESCRIPTION, REAR . . 3-127
AXLE - 11 1/2 AA - DIAGNOSIS AND
TESTING, REAR......................3-127
AXLE - 11 1/2 AA - INSTALLATION,
REAR..............................3-130
AXLE - 11 1/2 AA - OPERATION, REAR . . . 3-127
AXLE - 11 1/2 AA - REMOVAL, REAR.....3-130
AXLE - 11 1/2 AA - SPECIAL TOOLS,
REAR..............................3-135
AXLE - 11 1/2 AA - SPECIFICATIONS,
REAR..............................3-135
AXLE - 9 1/4 - ADJUSTMENTS, REAR.....3-74
AXLE - 9 1/4 - DESCRIPTION, REAR......3-69
AXLE - 9 1/4 - DIAGNOSIS AND
TESTING, REAR.......................3-69
AXLE - 9 1/4 - INSTALLATION, REAR......3-74
AXLE - 9 1/4 - OPERATION, REAR........3-69
AXLE - 9 1/4 - REMOVAL, REAR..........3-74
AXLE - 9 1/4 - SPECIAL TOOLS, REAR.....3-80
AXLE - 9 1/4 - SPECIFICATIONS, REAR......3-79
AXLE - 9 1/4 AA - ADJUSTMENTS,
FRONT..............................3-49
AXLE - 9 1/4 AA - DESCRIPTION, FRONT . . . 3-45
AXLE - 9 1/4 AA - DIAGNOSIS AND
TESTING, FRONT......................3-45
AXLE - 9 1/4 AA - INSTALLATION,
FRONT..............................3-48
AXLE - 9 1/4 AA - OPERATION, FRONT....3-45
AXLE - 9 1/4 AA - REMOVAL, FRONT......3-48
AXLE - 9 1/4 AA - SPECIAL TOOLS,
FRONT..............................3-53
AXLE - 9 1/4 AA - SPECIFICATIONS,
FRONT..............................3-53
AXLE - C205F - ADJUSTMENTS, FRONT....3-21
AXLE - C205F - DESCRIPTION, FRONT.....3-18
AXLE - C205F - DIAGNOSIS AND
TESTING, FRONT......................3-18
AXLE - C205F - INSTALLATION, FRONT....3-21
AXLE - C205F - OPERATION, FRONT......3-18
AXLE - C205F - REMOVAL, FRONT........3-21
AXLE - C205F - SPECIAL TOOLS, FRONT . . . 3-30
AXLE - C205F - SPECIFICATIONS, FRONT . . . 3-29
AXLE - DESCRIPTION...................0-4
AXLE BEARINGS - INSTALLATION . . 3-112,3-139,
3-34,3-84
AXLE BEARINGS - REMOVAL . . 3-112,3-138,3-33,
3-84
AXLE SHAFT SEALS - INSTALLATION . 3-33,3-58,
3-84
AXLE SHAFT SEALS - REMOVAL . 3-33,3-58,3-84
AXLE SHAFTS - ASSEMBLY.............3-58
AXLE SHAFTS - DISASSEMBLY...........3-56
AXLE SHAFTS - INSTALLATION....3-111,3-138,
3-33,3-58,3-83
AXLE SHAFTS - REMOVAL
....3-111,3-138,3-33,
3-56,3-83
BACK - INSTALLATION, CENTER
ARMREST / SEAT
....................23-78
BACK - REAR - INSTALLATION, SEAT
.....23-84
BACK - REAR - REMOVAL, SEAT
........23-84
BACK - REMOVAL, CENTER ARMREST /
SEAT
..............................23-77
BACK CUSHION / COVER - FRONT -
INSTALLATION, SEAT
.................23-83
BACK CUSHION / COVER - FRONT -
REMOVAL, SEAT
.....................23-83
BACK CUSHION / COVER - REAR -
INSTALLATION, SEAT
.................23-85
BACK CUSHION / COVER - REAR -
REMOVAL, SEAT
.....................23-85
BACK HINGE - INSTALLATION, CENTER
SEAT
..............................23-80
BACK HINGE - REMOVAL, CENTER SEAT
. . 23-79
BACK INERTIA HINGE COVER -
INSTALLATION, CENTER SEAT
..........23-78
BACK INERTIA HINGE COVER -
REMOVAL, CENTER SEAT
..............23-78
2 INDEXDR
Description Group-Page Description Group-Page Description Group-Page