Brakes DODGE RAM 2003 Service Owners Manual

STANDARD PROCEDURE - FLUID AND FILTER
REPLACEMENT
For proper service intervals (Refer to LUBRICA-
TION & MAINTENANCE/MAINTENANCE SCHED-
ULES - DESCRIPTION). The service fluid fill after a
filter change is approximately 3.8 liters (4.0 quarts).
REMOVAL
(1) Hoist and support vehicle on safety stands.
(2) Place a large diameter shallow drain pan
beneath the transmission pan.
(3) Remove bolts holding front and sides of pan to
transmission (Fig. 91).
(4)
Loosen bolts holding rear of pan to transmission.
(5) Slowly separate front of pan and gasket away
from transmission allowing the fluid to drain into
drain pan.
(6) Hold up pan and remove remaining bolt hold-
ing pan to transmission.
(7) While holding pan level, lower pan and gasket
away from transmission.
(8) Pour remaining fluid in pan into drain pan.
(9) Remove screws holding filter to valve body
(Fig. 92).
(10) Separate filter from valve body and pour fluid
in filter into drain pan.
(11) Dispose of used trans fluid and filter properly.
INSTALLATION
(1) Position a new transmission oil filter onto the
valve body.
(2) Install the screws to hold the filter to the valve
body. Tighten the screws to 4 N´m (35 in.lbs.).
(3) Clean the gasket surfaces of the transmission
oil pan and transmission pan rail.NOTE: The transmission pan oil gasket is reusable.
Inspect the sealing surfaces of the gasket. If the
sealing ribs on both surfaces appear to be in good
condition, clean the gasket of any foreign material
and reinstall.
(4) Position the oil pan gasket onto the oil pan.
(5) Position the oil pan and gasket onto the trans-
mission and install several bolts to hold the pan and
gasket to the transmission.
(6) Install the remainder of the oil pan bolts.
Tighten the bolts to 13.6 N´m (125 in.lbs.).
(7) Lower vehicle and fill transmission. (Refer to
21 - TRANSMISSION/AUTOMATIC/FLUID - STAN-
DARD PROCEDURE)
STANDARD PROCEDURE - TRANSMISSION
FILL
To avoid overfilling transmission after a fluid
change or overhaul, perform the following procedure:
(1) Remove dipstick and insert clean funnel in
transmission fill tube.
(2) Add following initial quantity of MopartAT F
+4, Automatic Transmission Fluid, to transmission:
(a) If only fluid and filter were changed, add3
pints (1-1/2 quarts)of ATF +4 to transmission.
(b) If transmission was completely overhauled,
or torque converter was replaced or drained, add
12 pints (6 quarts)of ATF +4 to transmission.
(3) Apply parking brakes.
(4)
Start and run engine at normal curb idle speed.
(5)Apply service brakes, shift transmission through
all gear ranges then back to NEUTRAL, set parking
brake, and leave engine running at curb idle speed.
(6) Remove funnel, insert dipstick and check fluid
level. If level is low,add fluid to bring level to
MIN mark on dipstick.Check to see if the oil level
Fig. 91 Transmission Pan
1 - TRANSMISSION
2 - GASKET
3-PAN
Fig. 92 Transmission Filter
1 - TRANSMISSION
2 - FILTER
DRAUTOMATIC TRANSMISSION - 48RE 21 - 383
FLUID AND FILTER (Continued)

(2) Install rod in piston. Install spring and washer
on rod. Compress spring and install snap-ring (Fig.
103).
GEARSHIFT CABLE
DIAGNOSIS AND TESTING - GEARSHIFT
CABLE
(1) Engine starts must be possible with shift lever
in PARK or NEUTRAL positions only. Engine starts
must not be possible in any other gear position.
(2) With the shift lever in the:
(a) PARK position - Apply upward force on the
shift arm and remove pressure. Engine starts must
be possible.
(b) PARK position - Apply downward force on
the shift arm and remove pressure. Engine starts
must be possible.
(c) NEUTRAL position - Normal position. Engine
starts must be possible.
(d) NEUTRAL position - Engine running and
brakes applied, apply upward force on the shift
arm. Transmission shall not be able to shift from
neutral to reverse.
REMOVAL
(1) Shift transmission into PARK.
(2) Raise vehicle.(3) Disengage cable eyelet at transmission shift
lever and pull cable adjuster out of mounting bracket
(Fig. 104) or (Fig. 105).
Fig. 103 Front Servo
1 - PISTON RINGS
2 - SERVO PISTON
3 - O-RING
4 - SNAP-RING
5 - PISTON ROD GUIDE
6 - SEAL RING
7 - SNAP-RING
8 - SERVO SPRING
9 - WASHER
10 - SPRING
11 - PISTON ROD
Fig. 104 Gearshift Cable at Transmission - RFE
1 - GEARSHIFT CABLE
2 - RFE TRANSMISSION
3 - MANUAL LEVER
Fig. 105 Gearshift Cable at Transmission - RE
1 - GEARSHIFT CABLE
2 - RE TRANSMISSION
3 - MANUAL LEVER
DRAUTOMATIC TRANSMISSION - 48RE 21 - 389
FRONT SERVO (Continued)

BTSI FUNCTION CHECK
(1) Verify removal of ignition key allowed in PARK
position only.
(2) When the shift lever is in PARK, the ignition
key cylinder should rotate freely from off to lock.
When the shifter is in any other position, the ignition
key should not rotate from off to lock.
(3) Shifting out of PARK should be possible when
the ignition key cylinder is in the off position.
(4) Shifting out of PARK should not be possible
while applying normal force, and ignition key cylin-
der is in the run or start positions, unless the foot
brake pedal is depressed approximately 1/2 inch
(12mm).
(5) Shifting out of PARK should not be possible
when the ignition key cylinder is in the accessory or
lock position.
(6) Shifting between any gear and NEUTRAL, or
PARK, may be done without depressing foot brake
with ignition switch in run or start positions.
(7) Engine starts must be possible with shifter
lever in PARK or NEUTRAL positions only. Engine
starts must not be possible in any position other than
PARK or NEUTRAL.
(8) With shifter lever in the:
²PARK position - Apply upward force on the shift
arm and remove pressure. Engine starts must be
possible.
²PARK position - Apply downward force on the
shift arm and remove pressure. Engine starts must
be possible.
²NEUTRAL position - Normal position. Engine
starts must be possible.²NEUTRAL position - Engine running and brakes
applied, apply upward force on the shift arm. Trans-
mission shall not be able to shift from neutral to
reverse.
FLUID AND FILTER
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - EFFECTS OF
INCORRECT FLUID LEVEL
A low fluid level allows the pump to take in air
along with the fluid. Air in the fluid will cause fluid
pressures to be low and develop slower than normal.
If the transmission is overfilled, the gears churn the
fluid into foam. This aerates the fluid and causing
the same conditions occurring with a low level. In
either case, air bubbles cause fluid overheating, oxi-
dation and varnish buildup which interferes with
valve and clutch operation. Foaming also causes fluid
expansion which can result in fluid overflow from the
transmission vent or fill tube. Fluid overflow can eas-
ily be mistaken for a leak if inspection is not careful.
DIAGNOSIS AND TESTING - CAUSES OF
BURNT FLUID
Burnt, discolored fluid is a result of overheating
which has three primary causes.
(1) Internal clutch slippage, usually caused by low
line pressure, inadequate clutch apply pressure, or
clutch seal failure.
(2) A result of restricted fluid flow through the
main and/or auxiliary cooler. This condition is usu-
ally the result of a faulty or improperly installed
drainback valve, a damaged main cooler, or severe
restrictions in the coolers and lines caused by debris
or kinked lines.
(3) Heavy duty operation with a vehicle not prop-
erly equipped for this type of operation. Trailer tow-
ing or similar high load operation will overheat the
transmission fluid if the vehicle is improperly
equipped. Such vehicles should have an auxiliary
transmission fluid cooler, a heavy duty cooling sys-
tem, and the engine/axle ratio combination needed to
handle heavy loads.
DIAGNOSIS AND TESTING - FLUID
CONTAMINATION
Transmission fluid contamination is generally a
result of:
²adding incorrect fluid
²failure to clean dipstick and fill tube when
checking level
²engine coolant entering the fluid
Fig. 65 Brake Transmission Interlock Mechanism
1 - STEERING COLUMN
2 - GEARSHIFT CABLE
3 - GEARSHIFT CABLE LOCK TAB
4 - BTSI SOLENOID LOCK TAB
5 - BTSI CONNECTOR
DRAUTOMATIC TRANSMISSION - 45RFE/545RFE 21 - 541
BRAKE TRANSMISSION SHIFT INTERLOCK SYSTEM (Continued)

(2) Place replacement filter in position on valve
body and into the oil pump.
(3) Install screw to hold filter to valve body (Fig.
67). Tighten screw to 4.5 N´m (40 in. lbs.) torque.
(4) Install new cooler return filter onto the trans-
mission, if necessary. Torque the filter to 14.12 N´m
(125 in.lbs.).
(5) Place bead of MopartRTV sealant onto the
transmission case sealing surface.
(6) Place pan in position on transmission.
(7) Install bolts to hold pan to transmission.
Tighten bolts to 11.8 N´m (105 in. lbs.) torque.
(8) Lower vehicle and fill transmission with
MopartATF +4.
STANDARD PROCEDURE - TRANSMISSION
FILL
To avoid overfilling transmission after a fluid
change or overhaul, perform the following procedure:
(1) Remove dipstick and insert clean funnel in
transmission fill tube.
(2) Add following initial quantity of MopartAT F
+4 to transmission:
(a) If only fluid and filter were changed, add10
pints (5 quarts)of ATF +4 to transmission.
(b) If transmission was completely overhauled
and the torque converter was replaced or drained,
add24 pints (12 quarts)of ATF +4 to transmis-
sion.
(3) Check the transmission fluid (Refer to 21 -
TRANSMISSION/AUTOMATIC - RFE/FLUID -
STANDARD PROCEDURE) and adjust as required.
GEARSHIFT CABLE
DIAGNOSIS AND TESTING - GEARSHIFT
CABLE
(1) Engine starts must be possible with shift lever
in PARK or NEUTRAL positions only. Engine starts
must not be possible in any other gear position.
(2) With the shift lever in the:
(a) PARK position - Apply upward force on the
shift arm and remove pressure. Engine starts must
be possible.
(b) PARK position - Apply downward force on
the shift arm and remove pressure. Engine starts
must be possible.
(c) NEUTRAL position - Normal position. Engine
starts must be possible.
(d) NEUTRAL position - Engine running and
brakes applied, apply upward force on the shift
arm. Transmission shall not be able to shift from
neutral to reverse.
REMOVAL
(1) Shift transmission into PARK.
(2) Raise vehicle.
(3) Disengage cable eyelet at transmission shift
lever and pull cable adjuster out of mounting bracket
(Fig. 68) or (Fig. 69).
Fig. 68 Gearshift Cable at Transmission - RFE
1 - GEARSHIFT CABLE
2 - RFE TRANSMISSION
3 - MANUAL LEVER
Fig. 69 Gearshift Cable at Transmission - RE
1 - GEARSHIFT CABLE
2 - RE TRANSMISSION
3 - MANUAL LEVER
21 - 544 AUTOMATIC TRANSMISSION - 45RFE/545RFEDR
FLUID AND FILTER (Continued)

TIRE CHAINS
Tire snow chains may be used oncertainmodels.
Refer to the Owner's Manual for more information.
DESCRIPTION - RADIAL ± PLY TIRES
Radial-ply tires improve handling, tread life and
ride quality, and decrease rolling resistance.
Radial-ply tires must always be used in sets of
four. Under no circumstances should they be used on
the front only. They may be mixed with temporary
spare tires when necessary. A maximum speed of 50
MPH is recommended while a temporary spare is in
use.
Radial-ply tires have the same load-carrying capac-
ity as other types of tires of the same size. They also
use the same recommended inflation pressures.
The use of oversized tires, either in the front or
rear of the vehicle, can cause vehicle drive train fail-
ure. This could also cause inaccurate wheel speed
signals when the vehicle is equipped with Anti-Lock
Brakes.
The use of tires from different manufactures on the
same vehicle is NOT recommended. The proper tire
pressure should be maintained on all four tires.
DESCRIPTION - TIRE PRESSURE FOR HIGH
SPEEDS
Where speed limits allow the vehicle to be driven at
high speeds, correct tire inflation pressure is very
important. For speeds up to and including 120 km/h (75
mph), tires must be inflated to the pressures shown on
the tire placard. For continuous speeds in excess of 120
km/h (75 mph), tires must be inflated to the maximum
pressure specified on the tire sidewall.
Vehicles loaded to the maximum capacity should not
be driven at continuous speeds above 75 mph (120
km/h).
For emergency vehicles that are driven at speeds
over 90 mph (144 km/h), special high speed tires
must be used. Consult tire manufacturer for correct
inflation pressure recommendations.
DESCRIPTION - REPLACEMENT TIRES
The original equipment tires provide a proper bal-
ance of many characteristics such as:
²Ride
²Noise
²Handling
²Durability
²Tread life
²Traction
²Rolling resistance
²Speed capability
It is recommended that tires equivalent to the orig-
inal equipment tires be used when replacement is
needed.
Failure to use equivalent replacement tires may
adversely affect the safety and handling of the vehicle.
The use of oversize tires may cause interference
with vehicle components. Under extremes of suspen-
sion and steering travel, interference with vehicle
components may cause tire damage.
WARNING: FAILURE TO EQUIP THE VEHICLE WITH
TIRES HAVING ADEQUATE SPEED CAPABILITY
CAN RESULT IN SUDDEN TIRE FAILURE.
DESCRIPTION - TIRE INFLATION PRESSURES
Under inflation will cause rapid shoulder wear, tire
flexing, and possible tire failure (Fig. 12).
Over inflation will cause rapid center wear and
loss of the tire's ability to cushion shocks (Fig. 13).
Improper inflation can cause:
²Uneven wear patterns
²Reduced tread life
²Reduced fuel economy
²Unsatisfactory ride
²Vehicle drift
For proper tire pressure specification refer to the Tire
Inflation Pressure Chart provided with the vehicles
Fig. 11 Tire Identification
22 - 6 TIRES/WHEELSDR
TIRES (Continued)

STUDS
REMOVAL
(1) Raise and support the vehicle.
(2) Remove the wheel and tire assembly.
(3) Remove the brake caliper, caliper adapter and
rotor, (Refer to 5 - BRAKES/HYDRAULIC/MECHAN-
ICAL/ROTORS - REMOVAL).
(4) Remove the stud from the hub with Remover
C-4150A (Fig. 25).
INSTALLATION
(1) Install the new stud into the hub flange.
(2) Install the three washers onto the stud, then
install the lug nut with the flat side of the nut
against the washers.
(3) Tighten the lug nut until the stud is pulled
into the hub flange. Verify that the stud is properly
seated into the flange.
(4) Remove the lug nut and washers.
(5) Install the brake rotor, caliper adapter, and cal-
iper, (Refer to 5 - BRAKES/HYDRAULIC/MECHAN-
ICAL/ROTORS - INSTALLATION).
(6) Install the wheel and tire assembly, (Refer to
22 - TIRES/WHEELS/WHEELS - STANDARD PRO-
CEDURE), use new the lug nut on stud or studs that
were replaced.
(7) Remove the support and lower vehicle.
WHEEL COVER
REMOVAL
NOTE: The hub caps must be removed before rais-
ing the vehicle off the ground.
NOTE: You must use the flat end of the hub/cap
remover/installer combination tool to pry off the
wheel skins. Insert the flat tip completely and using
a back and forth motion, loosen the wheel skin.
repeat this procedure around the tire until the wheel
skin pops off.
(1) On 2500/3500 single rear wheel (SRW) models,
insert a hub/cap remover/installer combination tool
using the blade on the end of the tool to pry the cap
off in a back and forth motion.
(2) On 3500 models with dual rear wheels (DRW),
you must first remove the hub caps. The hub/cap
remover/installer combination tool must be inserted
in the pry off notch of the rear hub caps.
(3) Position the hub/cap remover/installer combina-
tion tool and pull out on the tool firmly. The cap
should come off.
(4) The wheel skins can now be removed from the
wheel.
(5) On 3500 models front hub caps use the hub/cap
remover/installer combination tool to pry off the cap
in a back and forth motion. The wheel skins can now
be removed.
INSTALLATION
INSTALLATION - REAR
(1) Install one 1 1/2 in. valve stem extension on
each rear inner wheel.
NOTE: A 3/8 in. drive 10mm deep wheel socket with
a 10 in. or greater extension can be used to remove
the existing valve stem cap and install the exten-
sion.
(2) Install one 1 in. valve stem extension on each
outer wheel.
(3) Align the cooling windows of the wheel skin
with the cooling windows of the wheel. Seat one side
of the wheel skin's retainer onto the wheel. Using a
rubber mallet, strike thew wheel skin on the outer
circumference. Strike at several locations around the
circumference until the skin is fully seated.
NOTE: The wheel skin and the hub cap are fully
seated when there is a consistent gap between the
skin/cap and the wheel.
Fig. 25 Wheel Stud Removal
1 - REMOVER
2 - WHEEL STUD
22 - 14 TIRES/WHEELSDR

ABS - DESCRIPTION, BRAKES...........5-39
ABS - OPERATION, BRAKES.............5-39
ABS BRAKE BLEEDING - STANDARD
PROCEDURE.........................5-40
ABS INDICATOR - DESCRIPTION.........8J-17
ABS INDICATOR - OPERATION..........8J-17
A/C APPLICATION TABLE,
SPECIFICATIONS......................24-7
A/C COMPRESSOR CLUTCH -
DESCRIPTION........................24-9
A/C COMPRESSOR CLUTCH -
INSPECTION........................24-12
A/C COMPRESSOR CLUTCH -
INSTALLATION.......................24-12
A/C COMPRESSOR CLUTCH -
OPERATION..........................24-9
A/C COMPRESSOR CLUTCH - REMOVAL . . 24-10
A/C COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE...............24-10
A/C COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING.............24-10
A/C COMPRESSOR CLUTCH RELAY -
DESCRIPTION.......................24-13
A/C COMPRESSOR CLUTCH RELAY -
INSTALLATION.......................24-14
A/C COMPRESSOR CLUTCH RELAY -
OPERATION.........................24-13
A/C COMPRESSOR CLUTCH RELAY -
REMOVAL..........................24-14
A/C COMPRESSOR NOISE - DIAGNOSIS
AND TESTING.......................24-36
A/C CONDENSER - DESCRIPTION.........24-39
A/C CONDENSER - OPERATION..........24-39
A/C EVAPORATOR - DESCRIPTION.......24-47
A/C EVAPORATOR - INSTALLATION......24-47
A/C EVAPORATOR - OPERATION.........24-47
A/C EVAPORATOR - REMOVAL..........24-47
A/C HEATER CONTROL - DESCRIPTION . . . 24-14
A/C HEATER CONTROL - INSTALLATION . . . 24-15
A/C HEATER CONTROL - REMOVAL......24-14
A/C ORIFICE TUBE - DESCRIPTION.......24-48
A/C ORIFICE TUBE - INSTALLATION......24-49
A/C ORIFICE TUBE - OPERATION........24-48
A/C ORIFICE TUBE - REMOVAL..........24-49
A/C PERFORMANCE - DIAGNOSIS AND
TESTING............................24-2
A/C PRESSURE TRANSDUCER -
DESCRIPTION.......................24-15
A/C PRESSURE TRANSDUCER -
DIAGNOSIS AND TESTING.............24-15
A/C PRESSURE TRANSDUCER -
INSTALLATION.......................24-16
A/C PRESSURE TRANSDUCER -
OPERATION.........................24-15
A/C PRESSURE TRANSDUCER -
REMOVAL..........................24-16
ACCELERATOR PEDAL - INSTALLATION . . . 14-24
ACCELERATOR PEDAL - REMOVAL.......14-24
ACCELERATOR PEDAL POSITION
SENSOR - DESCRIPTION...............14-25
ACCELERATOR PEDAL POSITION
SENSOR - INSTALLATION..............14-25
ACCELERATOR PEDAL POSITION
SENSOR - OPERATION................14-25
ACCELERATOR PEDAL POSITION
SENSOR - REMOVAL..................14-25
ACCESSORY DRIVE BELT - DIAGNOSIS
AND TESTING................7-25,7-28,7-31
ACCUMULATOR - DESCRIPTION.........24-49
ACCUMULATOR - DESCRIPTION
. . 21-191,21-372
ACCUMULATOR - INSPECTION
. . . 21-192,21-373
ACCUMULATOR - INSTALLATION
........24-50
ACCUMULATOR - OPERATION
..........24-49
ACCUMULATOR - OPERATION
....21-192,21-373
ACCUMULATOR - REMOVAL
............24-49
ACM COVER - INSTALLATION
............8O-9
ACM COVER - REMOVAL
...............8O-9
ACTUATION TEST MODE - DESCRIPTION,
CIRCUIT
.............................25-1
ACTUATOR - DESCRIPTION, BLEND
DOOR
.............................24-16
ACTUATOR - DESCRIPTION, FUEL
CONTROL
..........................14-85
ACTUATOR - DESCRIPTION, MODE
DOOR
.............................24-20
ACTUATOR - DESCRIPTION,
RECIRCULATION DOOR
................24-22ACTUATOR - INSTALLATION, BLEND
DOOR.............................24-17
ACTUATOR - INSTALLATION, FLOOR -
DEFROST DOOR.....................24-20
ACTUATOR - INSTALLATION, FUEL
CONTROL..........................14-85
ACTUATOR - INSTALLATION, INSIDE
HANDLE.......................23-22,23-32
ACTUATOR - INSTALLATION, MODE
DOOR.............................24-22
ACTUATOR - INSTALLATION,
RECIRCULATION DOOR................24-23
ACTUATOR - OPERATION, BLEND DOOR . . 24-16
ACTUATOR - OPERATION, FUEL
CONTROL..........................14-85
ACTUATOR - OPERATION, MODE DOOR . . . 24-21
ACTUATOR - OPERATION,
RECIRCULATION DOOR................24-22
ACTUATOR - REMOVAL, BLEND DOOR....24-17
ACTUATOR - REMOVAL, FLOOR -
DEFROST DOOR.....................24-19
ACTUATOR - REMOVAL, FUEL CONTROL . . 14-85
ACTUATOR - REMOVAL, INSIDE HANDLE . 23-22,
23-31
ACTUATOR - REMOVAL, MODE DOOR....24-21
ACTUATOR - REMOVAL, RECIRCULATION
DOOR.............................24-22
ADAPTER HOUSING SEAL -
INSTALLATION...........21-127,21-539,21-83
ADAPTER HOUSING SEAL - REMOVAL . . 21-127,
21-539,21-83
ADAPTER MOUNT - INSTALLATION, DISC
BRAKE CALIPER......................5-17
ADDING ADDITIONAL COOLANT -
STANDARD PROCEDURE................7-19
ADDITIONAL COOLANT - STANDARD
PROCEDURE, ADDING..................7-19
ADHESIVE LOCATIONS -
SPECIFICATIONS, STRUCTURAL........23-113
ADJUSTABLE PEDAL MOTOR -
DESCRIPTION........................5-24
ADJUSTABLE PEDAL MOTOR -
INSTALLATION........................5-24
ADJUSTABLE PEDAL MOTOR - REMOVAL . . 5-24
ADJUSTABLE PEDAL SWITCH -
INSTALLATION.........................5-6
ADJUSTABLE PEDAL SWITCH -
REMOVAL............................5-6
ADJUSTER - DIAGNOSIS AND TESTING,
HYDRAULIC LASH................9-124,9-31
ADJUSTER - INSTALLATION, SEAT BELT
TURNING LOOP.....................8O-50
ADJUSTER - REMOVAL, SEAT BELT
TURNING LOOP.....................8O-50
ADJUSTER ASSEMBLY - DESCRIPTION,
ROCKER ARM.......................9-124
ADJUSTER ASSEMBLY - INSTALLATION,
ROCKER ARM..................9-124,9-249
ADJUSTER ASSEMBLY - REMOVAL,
ROCKER ARM..................9-124,9-249
ADJUSTER ASSY - CLEANING, ROCKER
ARM
..............................9-310
ADJUSTER ASSY - DESCRIPTION,
ROCKER ARM
.......................9-310
ADJUSTER ASSY - INSPECTION,
ROCKER ARM
.......................9-311
ADJUSTER ASSY - INSTALLATION,
ROCKER ARM
.............9-198,9-312,9-379
ADJUSTER ASSY - REMOVAL, ROCKER
ARM
....................9-198,9-310,9-379
ADJUSTING TOOL - ADJUSTMENT, WITH
. . . 5-36
AFTER A SUPPLEMENTAL RESTRAINT
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE
.................8O-7
AIR CHECKING TRANSMISSION CLUTCH
OPERATION - DIAGNOSIS AND
TESTING
..........................21-494
AIR CLEANER ELEMENT - INSTALLATION
. 9-105,
9-20,9-242,9-298,9-370
AIR CLEANER ELEMENT - REMOVAL
. 9-105,9-20,
9-242,9-297,9-370
AIR CONDITIONER - DESCRIPTION,
HEATER
.............................24-1
AIR CONDITIONER - OPERATION,
HEATER
.............................24-1
AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE WITH
.......7-70AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE
WITHOUT............................7-70
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITH.............7-68
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITHOUT..........7-69
AIR CONTROL MOTOR - DESCRIPTION,
IDLE...............................14-33
AIR CONTROL MOTOR - INSTALLATION,
IDLE...............................14-35
AIR CONTROL MOTOR - OPERATION,
IDLE...............................14-33
AIR CONTROL MOTOR - REMOVAL, IDLE . . 14-34
AIR COOLER AND PLUMBING -
CLEANING, CHARGE..................11-16
AIR COOLER AND PLUMBING -
DESCRIPTION, CHARGE...............11-15
AIR COOLER AND PLUMBING -
INSPECTION, CHARGE.................11-16
AIR COOLER AND PLUMBING -
INSTALLATION, CHARGE...............11-16
AIR COOLER AND PLUMBING -
OPERATION, CHARGE.................11-15
AIR COOLER AND PLUMBING -
REMOVAL, CHARGE..................11-15
AIR COOLER SYSTEM - LEAKS -
DIAGNOSIS AND TESTING, CHARGE......11-15
AIR DAM - INSTALLATION, FRONT........13-2
AIR DAM - REMOVAL, FRONT...........13-2
AIR HEATER - DESCRIPTION, INTAKE.....14-91
AIR HEATER - INSTALLATION, INTAKE....14-91
AIR HEATER - OPERATION, INTAKE......14-91
AIR HEATER - REMOVAL, INTAKE........14-91
AIR HEATER RELAY - DESCRIPTION,
INTAKE ............................14-92
AIR HEATER RELAY - INSTALLATION,
INTAKE ............................14-93
AIR HEATER RELAY - OPERATION,
INTAKE ............................14-92
AIR HEATER RELAY - REMOVAL, INTAKE . . 14-93
AIR INTAKE SYSTEM - INSTALLATION....9-194
AIR INTAKE SYSTEM - REMOVAL........9-194
AIR TEMPERATURE SENSOR -
DESCRIPTION, INTAKE................14-36
AIR TEMPERATURE SENSOR -
INSTALLATION, INTAKE................14-38
AIR TEMPERATURE SENSOR -
OPERATION, INTAKE..................14-36
AIR TEMPERATURE SENSOR -
REMOVAL, INTAKE...................14-36
AIR TEMPERATURE SENSOR/MAP
SENSOR - DESCRIPTION, INTAKE........14-93
AIR TEMPERATURE SENSOR/MAP
SENSOR - INSTALLATION, INTAKE.......14-94
AIR TEMPERATURE SENSOR/MAP
SENSOR - OPERATION, INTAKE.........14-93
AIR TEMPERATURE SENSOR/MAP
SENSOR - REMOVAL, INTAKE...........14-93
AIR TEMPERATURE SENSOR/PRESSURE
SENSOR - DESCRIPTION, INLET.........14-90
AIR TEMPERATURE SENSOR/PRESSURE
SENSOR - INSTALLATION, INLET........14-90
AIR TEMPERATURE SENSOR/PRESSURE
SENSOR - OPERATION, INLET..........14-90
AIR TEMPERATURE SENSOR/PRESSURE
SENSOR - REMOVAL, INLET............14-90
AIR TESTING TRANSMISSION CLUTCH
AND BAND OPERATION - DIAGNOSIS
AND TESTING................21-143,21-324
AIR TO OIL COOLER - INSTALLATION.....7-75
AIR TO OIL COOLER - REMOVAL.........7-74
AIRBAG - DESCRIPTION, DRIVER........8O-22
AIRBAG - DESCRIPTION, PASSENGER....8O-34
AIRBAG - DESCRIPTION, SIDE CURTAIN . . 8O-51
AIRBAG - INSTALLATION, DRIVER.......8O-24
AIRBAG - INSTALLATION, PASSENGER . . . 8O-37
AIRBAG - INSTALLATION, SIDE CURTAIN . . 8O-53
AIRBAG - OPERATION, DRIVER.........8O-23
AIRBAG - OPERATION, PASSENGER......8O-35
AIRBAG - OPERATION, SIDE CURTAIN....8O-51
AIRBAG - REMOVAL, DRIVER
...........8O-23
AIRBAG - REMOVAL, PASSENGER
.......8O-35
AIRBAG - REMOVAL, SIDE CURTAIN
.....8O-52
AIRBAG CONTROL MODULE -
DESCRIPTION
.......................8O-10
AIRBAG CONTROL MODULE -
DESCRIPTION, SIDE IMPACT
...........8O-53
DRINDEX 1
Description Group-Page Description Group-Page Description Group-Page

BACK LID - INSTALLATION, CENTER
SEAT ..............................23-80
BACK LID - REMOVAL, CENTER SEAT....23-80
BACK PANEL TRIM - INSTALLATION,
REAR CAB..........................23-70
BACK PANEL TRIM - REMOVAL, REAR
CAB ...............................23-70
BACK REAR - FOOTMANS LOOP
BRACKETS - INSTALLATION, SEAT.......23-85
BACK REAR - FOOTMANS LOOP
BRACKETS - REMOVAL, SEAT...........23-85
BACKLITE - INSTALLATION.............23-86
BACKLITE - REMOVAL.................23-86
BACKLITE VENT GLASS - INSTALLATION . . 23-87
BACKLITE VENT GLASS - REMOVAL......23-87
BACKUP LAMP - INSTALLATION..........8L-7
BACKUP LAMP - REMOVAL.............8L-7
BACKUP LAMP SWITCH - DESCRIPTION . . . 8L-7
BACKUP LAMP SWITCH - DIAGNOSIS
AND TESTING........................8L-8
BACKUP LAMP SWITCH - OPERATION.....8L-8
BALANCE - STANDARD PROCEDURE,
TIRE AND WHEEL.....................22-4
BALANCE SHAFT - INSTALLATION........9-79
BALANCE SHAFT - REMOVAL............9-79
BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.............................2-18
BALL JOINT - DIAGNOSIS AND TESTING,
UPPER..............................2-26
BALL JOINT - INSTALLATION, LOWER . . 2-19,2-33
BALL JOINT - INSTALLATION, UPPER.....2-33
BALL JOINT - REMOVAL, LOWER.....2-18,2-32
BALL JOINT - REMOVAL, UPPER.........2-33
BAND OPERATION - DIAGNOSIS AND
TESTING, AIR TESTING
TRANSMISSION CLUTCH.......21-143,21-324
BANDS - ADJUSTMENT.........21-193,21-374
BANDS - DESCRIPTION.........21-193,21-373
BANDS - OPERATION..........21-193,21-374
BAR - DESCRIPTION, STABILIZER........2-24
BAR - DESCRIPTION, TORSION..........2-25
BAR - INSTALLATION, STABILIZER....2-24,2-37
BAR - INSTALLATION, TORSION..........2-26
BAR - INSTALLATION, TRACK...........19-37
BAR - OPERATION, STABILIZER..........2-24
BAR - OPERATION, TORSION............2-25
BAR - REMOVAL, STABILIZER.......2-24,2-37
BAR - REMOVAL, TORSION.............2-25
BAR - REMOVAL, TRACK..............19-37
BAR CROSS MEMBER BUSHING -
INSTALLATION, TORSION...............2-14
BAR CROSSMEMBER BUSHING -
REMOVAL, TORSION...................2-12
BASE BRAKE, SPECIFICATIONS............5-7
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-2
BASE BRAKES, SPECIAL TOOLS...........5-5
BASECOAT/CLEARCOAT FINISH -
DESCRIPTION.......................23-74
BATTERIES - STANDARD PROCEDURE,
RKE TRANSMITTER...................8N-9
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-7
BATTERY CABLES - DESCRIPTION.......8F-14
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-15
BATTERY CABLES - INSTALLATION.......8F-17
BATTERY CABLES - OPERATION.........8F-14
BATTERY CABLES - REMOVAL..........8F-16
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY HOLDDOWN - DESCRIPTION....8F-14
BATTERY HOLDDOWN - INSTALLATION . . . 8F-14
BATTERY HOLDDOWN - OPERATION.....8F-14
BATTERY HOLDDOWN - REMOVAL.......8F-14
BATTERY SYSTEM - CLEANING...........8F-4
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-6
BATTERY SYSTEM - OPERATION
.........8F-2
BATTERY SYSTEM - SPECIFICATIONS
......8F-6
BATTERY SYSTEM SPECIAL TOOLS,
SPECIAL TOOLS
......................8F-7
BATTERY TEMPERATURE SENSOR -
DESCRIPTION
.......................8F-21
BATTERY TEMPERATURE SENSOR -
INSTALLATION
.......................8F-21BATTERY TEMPERATURE SENSOR -
OPERATION.........................8F-21
BATTERY TEMPERATURE SENSOR -
REMOVAL..........................8F-21
BATTERY TESTER - STANDARD
PROCEDURE, USING MICRO 420........8F-12
BATTERY TRAY - DESCRIPTION.........8F-17
BATTERY TRAY - INSTALLATION.........8F-18
BATTERY TRAY - OPERATION...........8F-17
BATTERY TRAY - REMOVAL............8F-17
BEAM INDICATOR - DESCRIPTION, HIGH . . 8J-27
BEAM INDICATOR - OPERATION, HIGH....8J-28
BEARING - ADJUSTMENTS, CENTER.......3-8
BEARING - FITTING - STANDARD
PROCEDURE, CRANKSHAFT MAIN . . 9-133,9-202
BEARING - INSTALLATION, CENTER........3-8
BEARING - INSTALLATION, CLUTCH
RELEASE............................6-11
BEARING - INSTALLATION, HUB..........2-31
BEARING - INSTALLATION, OUTPUT
SHAFT FRONT................21-217,21-395
BEARING - INSTALLATION, OUTPUT
SHAFT REAR.................21-217,21-396
BEARING - INSTALLATION, PILOT........6-12
BEARING - REMOVAL, CENTER...........3-8
BEARING - REMOVAL, CLUTCH RELEASE . . . 6-11
BEARING - REMOVAL, HUB.............2-30
BEARING - REMOVAL, OUTPUT SHAFT
FRONT......................21-217,21-395
BEARING - REMOVAL, OUTPUT SHAFT
REAR.......................21-217,21-395
BEARING - REMOVAL, PILOT............6-12
BEARING AND CRANKSHAFT JOURNAL
CLEARANCE - STANDARD
PROCEDURE, CONNECTING ROD........9-321
BEARING CLEARANCE - STANDARD
PROCEDURE, MAIN...................9-322
BEARING FITTING - STANDARD
PROCEDURE, CONNECTING ROD . . . 9-128,9-251,
9-382
BEARING FITTING - STANDARD
PROCEDURE, CRANKSHAFT MAIN.......9-253
BEARING FITTING, STANDARD
PROCEDURE - CONNECTING ROD........9-48
BEARING FITTING, STANDARD
PROCEDURE - MAIN...................9-43
BEARINGS - DESCRIPTION,
CRANKSHAFT MAIN..................9-253
BEARINGS - INSPECTION, CRANKSHAFT
MAIN.........................9-133,9-203
BEARINGS - INSTALLATION, AXLE . . 3-112,3-139,
3-34,3-84
BEARINGS - INSTALLATION, CAMSHAFT . . 9-320,
9-381
BEARINGS - INSTALLATION,
CRANKSHAFT MAIN.............9-254,9-383
BEARINGS - INSTALLATION,
DIFFERENTIAL CASE . 3-121,3-148,3-39,3-65,3-94
BEARINGS - OPERATION, CRANKSHAFT
MAIN..............................9-253
BEARINGS - REMOVAL, AXLE . 3-112,3-138,3-33,
3-84
BEARINGS - REMOVAL, CAMSHAFT . 9-317,9-380
BEARINGS - REMOVAL, CRANKSHAFT
MAIN.........................9-254,9-383
BEARINGS - REMOVAL, DIFFERENTIAL
CASE.............3-121,3-148,3-39,3-64,3-93
BEARINGS - STANDARD PROCEDURE,
FITTING CRANKSHAFT MAIN...........9-383
BELT / CHAIN COVER(S) -
INSTALLATION, TIMING . 9-169,9-278,9-404,9-81
BELT / CHAIN COVER(S) - REMOVAL,
TIMING..............9-168,9-278,9-404,9-80
BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE............7-25,7-28,7-31
BELT - INSTALLATION, FRONT CENTER
SEAT ..............................8O-27
BELT - REMOVAL, FRONT CENTER SEAT . . 8O-26
BELT & RETRACTOR - INSTALLATION,
FRONT CENTER SEAT
.................8O-26
BELT & RETRACTOR - INSTALLATION,
REAR CENTER SEAT
..................8O-40
BELT & RETRACTOR - INSTALLATION,
REAR OUTBOARD SEAT
...............8O-42
BELT & RETRACTOR - REMOVAL, FRONT
CENTER SEAT
.......................8O-25
BELT & RETRACTOR - REMOVAL, REAR
CENTER SEAT
.......................8O-39BELT & RETRACTOR - REMOVAL, REAR
OUTBOARD SEAT....................8O-41
BELT BUCKLE - INSTALLATION, FRONT
OUTBOARD SEAT....................8O-34
BELT BUCKLE - REMOVAL, FRONT
OUTBOARD SEAT....................8O-33
BELT MOLDING - INSTALLATION, FRONT
DOOR INNER........................23-93
BELT MOLDING - INSTALLATION, FRONT
DOOR OUTER.......................23-93
BELT MOLDING - INSTALLATION, REAR
DOOR INNER........................23-94
BELT MOLDING - INSTALLATION, REAR
DOOR OUTER.......................23-94
BELT MOLDING - REMOVAL, FRONT
DOOR INNER........................23-93
BELT MOLDING - REMOVAL, FRONT
DOOR OUTER.......................23-93
BELT MOLDING - REMOVAL, REAR
DOOR INNER........................23-94
BELT MOLDING - REMOVAL, REAR
DOOR OUTER.......................23-94
BELT SWITCH - DESCRIPTION, SEAT.....8O-46
BELT SWITCH - DIAGNOSIS AND
TESTING, SEAT......................8O-47
BELT SWITCH - OPERATION, SEAT.......8O-46
BELT TENSION REDUCER -
DESCRIPTION, SEAT..................8O-48
BELT TENSION REDUCER - DIAGNOSIS
AND TESTING, SEAT..................8O-49
BELT TENSION REDUCER - OPERATION,
SEAT ..............................8O-49
BELT TENSIONER - DESCRIPTION, SEAT....8O-47
BELT TENSIONER - OPERATION, SEAT....8O-48
BELT TENSIONERS - 3.7L / 4.7L -
DESCRIPTION........................7-22
BELT TENSIONERS - 3.7L / 4.7L -
INSTALLATION........................7-23
BELT TENSIONERS - 3.7L / 4.7L -
OPERATION..........................7-22
BELT TENSIONERS - 3.7L / 4.7L -
REMOVAL...........................7-22
BELT TENSIONERS - 5.9L -
DESCRIPTION........................7-23
BELT TENSIONERS - 5.9L -
INSTALLATION........................7-24
BELT TENSIONERS - 5.9L - OPERATION....7-23
BELT TENSIONERS - 5.9L - REMOVAL.....7-23
BELT TENSIONERS - 5.9L DIESEL -
DESCRIPTION........................7-24
BELT TENSIONERS - 5.9L DIESEL -
INSTALLATION........................7-25
BELT TENSIONERS - 5.9L DIESEL -
OPERATION..........................7-24
BELT TENSIONERS - 5.9L DIESEL -
REMOVAL...........................7-25
BELT TURNING LOOP ADJUSTER -
INSTALLATION, SEAT.................8O-50
BELT TURNING LOOP ADJUSTER -
REMOVAL, SEAT.....................8O-50
BELT/CHAIN AND SPROCKETS -
INSPECTION, TIMING.............9-171,9-83
BELT/CHAIN AND SPROCKETS -
INSTALLATION, TIMING . 9-172,9-279,9-406,9-84
BELT/CHAIN AND SPROCKETS -
REMOVAL, TIMING.....9-169,9-279,9-405,9-81
BELTS - 3.7L / 4.7L - INSTALLATION,
DRIVE..............................7-27
BELTS - 3.7L / 4.7L - REMOVAL, DRIVE....7-27
BELTS - 5.9L - INSTALLATION, DRIVE.....7-31
BELTS - 5.9L - REMOVAL, DRIVE.........7-30
BELTS - 5.9L DIESEL - INSTALLATION,
DRIVE..............................7-34
BELTS - 5.9L DIESEL - REMOVAL, DRIVE . . 7-34
BEZEL - INSTALLATION, CLUSTER.......23-50
BEZEL - INSTALLATION, INSTRUMENT
PANEL CENTER......................23-58
BEZEL - INSTALLATION, INSTRUMENT
PANEL DRIVER SIDE..................23-59
BEZEL - INSTALLATION, INSTRUMENT
PANEL HEADLAMP SWITCH
............23-57
BEZEL - REMOVAL, CLUSTER
...........23-50
BEZEL - REMOVAL, INSTRUMENT PANEL
CENTER
............................23-58
BEZEL - REMOVAL, INSTRUMENT PANEL
DRIVER SIDE
........................23-58
BEZEL - REMOVAL, INSTRUMENT PANEL
HEADLAMP SWITCH
..................23-57
DRINDEX 3
Description Group-Page Description Group-Page Description Group-Page

BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE........................5-2
BRAKE TRANSMISSION SHIFT
INTERLOCK - ADJUSTMENTS . . . 21-195,21-376,
21-540
BRAKE TRANSMISSION SHIFT
INTERLOCK - DIAGNOSIS AND
TESTING..............21-195,21-375,21-540
BRAKE TRANSMISSION SHIFT
INTERLOCK SYSTEM - DESCRIPTION . . . 21-194,
21-375,21-540
BRAKE TRANSMISSION SHIFT
INTERLOCK SYSTEM - OPERATION.....21-194,
21-375,21-540
BRAKE/PARK BRAKE INDICATOR -
DESCRIPTION.......................8J-18
BRAKE/PARK BRAKE INDICATOR -
OPERATION.........................8J-19
BRAKES - ABS - DESCRIPTION...........5-39
BRAKES - ABS - OPERATION............5-39
BRAKES, SPECIAL TOOLS - BASE.........5-5
BREAK-IN - STANDARD PROCEDURE,
A/C COMPRESSOR CLUTCH............24-10
BREATHER - INSTALLATION,
CRANKCASE........................9-292
BREATHER - REMOVAL, CRANKCASE.....9-291
BUCKLE - INSTALLATION, FRONT
OUTBOARD SEAT BELT................8O-34
BUCKLE - REMOVAL, FRONT OUTBOARD
SEAT BELT .........................8O-33
BUILT-IN INDICATOR TEST - STANDARD
PROCEDURE........................8F-10
BUMPER - INSTALLATION, FRONT........13-2
BUMPER - INSTALLATION, JOUNCE.......2-40
BUMPER - INSTALLATION, REAR.........13-4
BUMPER - REMOVAL, FRONT............13-2
BUMPER - REMOVAL, JOUNCE...........2-40
BUMPER - REMOVAL, REAR.............13-4
BUMPERS (3500) - INSTALLATION,
AUXILIARY SPRING....................2-40
BUMPERS (3500) - REMOVAL,
AUXILIARY SPRING....................2-40
BURNT FLUID - DIAGNOSIS AND
TESTING, CAUSES OF....21-201,21-381,21-541
BUSHING - INSTALLATION.............19-18
BUSHING - INSTALLATION,
DISTRIBUTOR.......................9-258
BUSHING - INSTALLATION, EXTENSION
HOUSING..........................21-200
BUSHING - INSTALLATION, TORSION
BAR CROSS MEMBER..................2-14
BUSHING - REMOVAL.................19-18
BUSHING - REMOVAL, DISTRIBUTOR.....9-258
BUSHING - REMOVAL, EXTENSION
HOUSING..........................21-200
BUSHING - REMOVAL, TORSION BAR
CROSSMEMBER......................2-12
BUSHING AND SEAL - INSTALLATION,
EXTENSION HOUSING..........21-616,21-682
BUSHING AND SEAL - REMOVAL,
EXTENSION HOUSING..........21-616,21-682
BUSHINGS - 2WD (LD) - INSTALLATION,
LOWER CONTROL ARM................2-14
BUSHINGS - 2WD (LD) - REMOVAL,
LOWER CONTROL ARM................2-12
BUSHINGS - 4WD (LD) - INSTALLATION,
LOWER CONTROL ARM
................2-13
BUSHINGS - 4WD (LD) - REMOVAL,
LOWER CONTROL ARM
................2-12
BUSHINGS - INSTALLATION
.............2-39
BUSHINGS - REMOVAL
.................2-39
BUZZ, SQUEAK & RATTLE - STANDARD
PROCEDURE
........................23-11
BYPASS - DESCRIPTION, WATER PUMP
. . . 7-64
BYPASS - OPERATION, WATER PUMP
.....7-65
BYPASS HOSE WITH AIR CONDITIONING
- INSTALLATION, WATER PUMP
..........7-70
BYPASS HOSE WITH AIR CONDITIONING
- REMOVAL, WATER PUMP
..............7-68
BYPASS HOSE WITHOUT AIR
CONDITIONING - INSTALLATION,
WATER PUMP
........................7-70
BYPASS HOSE WITHOUT AIR
CONDITIONING - REMOVAL, WATER
PUMP
..............................7-69
C205F - ADJUSTMENTS, FRONT AXLE
.....3-21
C205F - DESCRIPTION, FRONT AXLE
......3-18C205F - DIAGNOSIS AND TESTING,
FRONT AXLE.........................3-18
C205F - INSTALLATION, FRONT AXLE.....3-21
C205F - OPERATION, FRONT AXLE........3-18
C205F - REMOVAL, FRONT AXLE.........3-21
C205F - SPECIAL TOOLS, FRONT AXLE....3-30
C205F - SPECIFICATIONS, FRONT AXLE....3-29
CAB - INSTALLATION, QUAD...........8O-32
CAB - INSTALLATION, STANDARD.......8O-31
CAB - REMOVAL, QUAD...............8O-29
CAB - REMOVAL, STANDARD...........8O-28
CAB BACK PANEL TRIM -
INSTALLATION, REAR.................23-70
CAB BACK PANEL TRIM - REMOVAL,
REAR..............................23-70
CAB CLEARANCE LAMP - INSTALLATION . . 8L-10
CAB CLEARANCE LAMP - REMOVAL.....8L-10
CABLE - ADJUSTMENTS, THROTTLE
VALVE ......................21-255,21-432
CABLE - DESCRIPTION.................8P-3
CABLE - DESCRIPTION, ANTENNA BODY . . . 8A-4
CABLE - DESCRIPTION, SPARK PLUG.....8I-33
CABLE - DESCRIPTION, THROTTLE
VALVE ......................21-254,21-432
CABLE - DIAGNOSIS AND TESTING,
ANTENNA BODY......................8A-4
CABLE - DIAGNOSIS AND TESTING,
GEARSHIFT............21-209,21-389,21-544
CABLE - INSTALLATION..................8P-6
CABLE - INSTALLATION, ANTENNA BODY . . 8A-6
CABLE - INSTALLATION, CHECK.........23-15
CABLE - INSTALLATION, FRONT
PARKING BRAKE......................5-32
CABLE - INSTALLATION, GEARSHIFT....21-210,
21-390,21-545
CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA......................8A-7
CABLE - INSTALLATION, LEFT REAR......5-33
CABLE - INSTALLATION, REAR PARK
BRAKE..............................5-32
CABLE - INSTALLATION, RIGHT REAR.....5-32
CABLE - INSTALLATION, SPARK PLUG....8I-35
CABLE - INSTALLATION, THROTTLE
CONTROL.....................14-51,14-96
CABLE - OPERATION...................8P-3
CABLE - OPERATION, ANTENNA BODY.....8A-4
CABLE - OPERATION, SPARK PLUG.......8I-33
CABLE - REMOVAL....................8P-3
CABLE - REMOVAL, ANTENNA BODY......8A-6
CABLE - REMOVAL, CHECK.............23-15
CABLE - REMOVAL, FRONT PARKING
BRAKE..............................5-31
CABLE - REMOVAL, GEARSHIFT . 21-209,21-389,
21-544
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA...........................8A-6
CABLE - REMOVAL, LEFT REAR..........5-32
CABLE - REMOVAL, REAR PARK BRAKE . . . 5-31
CABLE - REMOVAL, RIGHT REAR.........5-31
CABLE - REMOVAL, SPARK PLUG........8I-34
CABLE - REMOVAL, THROTTLE
CONTROL.....................14-49,14-94
CABLE, ADJUSTMENTS - GEARSHIFT . . . 21-211,
21-391,21-546
CABLE ORDER, 8.0L V-10 ENGINE -
SPARK PLUG.........................8I-5
CABLE RESISTANCE, SPECIFICATIONS -
SPARK PLUG.........................8I-5
CABLE ROUTING, 5.7L V-8 ENGINE -
FIRING ORDER........................8I-4
CABLE/HANDLE ASSEMBLY -
INSTALLATION, LATCH RELEASE........23-47
CABLE/HANDLE ASSEMBLY - REMOVAL,
LATCH RELEASE.....................23-47
CABLES - DESCRIPTION, BATTERY.......8F-14
CABLES - DIAGNOSIS AND TESTING,
BATTERY...........................8F-15
CABLES - DIAGNOSIS AND TESTING,
SPARK PLUG........................8I-33
CABLES - INSTALLATION, BATTERY......8F-17
CABLES - OPERATION, BATTERY........8F-14
CABLES - REMOVAL, BATTERY
..........8F-16
CALIBRATION - STANDARD PROCEDURE,
COMPASS
...........................8M-3
CALIPER ADAPTER MOUNT -
INSTALLATION, DISC BRAKE
............5-17
CALIPERS - DESCRIPTION, DISC BRAKE
. . . 5-11
CALIPERS - OPERATION, DISC BRAKE
.....5-12CAM BORE REPAIR - STANDARD
PROCEDURE........................9-315
CAMBER AND CASTER ADJUSTMENT -
STANDARD PROCEDURE.................2-4
CAMBER, CASTER AND TOE
ADJUSTMENT - STANDARD
PROCEDURE..........................2-4
CAM/OVERDRIVE PISTON RETAINER -
ASSEMBLY, OVERRUNNING CLUTCH....21-239,
21-416
CAM/OVERDRIVE PISTON RETAINER -
CLEANING, OVERRUNNING CLUTCH....21-238,
21-416
CAM/OVERDRIVE PISTON RETAINER -
DESCRIPTION, OVERRUNNING CLUTCH . 21-237,
21-415
CAM/OVERDRIVE PISTON RETAINER -
DISASSEMBLY, OVERRUNNING
CLUTCH.....................21-238,21-415
CAM/OVERDRIVE PISTON RETAINER -
INSPECTION, OVERRUNNING CLUTCH . . 21-238,
21-416
CAM/OVERDRIVE PISTON RETAINER -
OPERATION, OVERRUNNING CLUTCH . . . 21-237,
21-415
CAMSHAFT - INSTALLATION . 9-201,9-250,9-320,
9-381
CAMSHAFT - REMOVAL.....9-200,9-250,9-317,
9-380
CAMSHAFT BEARINGS - INSTALLATION . . 9-320,
9-381
CAMSHAFT BEARINGS - REMOVAL . 9-317,9-380
CAMSHAFT CORE HOLE PLUG -
INSTALLATION.......................9-201
CAMSHAFT CORE HOLE PLUG -
REMOVAL............................9-200
CAMSHAFT POSITION SENSOR -
DESCRIPTION.......................14-82
CAMSHAFT POSITION SENSOR -
DESCRIPTION.........................8I-8
CAMSHAFT POSITION SENSOR -
INSTALLATION.......................14-83
CAMSHAFT POSITION SENSOR -
INSTALLATION.......................8I-14
CAMSHAFT POSITION SENSOR -
OPERATION.........................14-82
CAMSHAFT POSITION SENSOR -
OPERATION..........................8I-8
CAMSHAFT POSITION SENSOR -
REMOVAL..........................14-83
CAMSHAFT POSITION SENSOR -
REMOVAL...........................8I-11
CAMSHAFT(S) - DESCRIPTION.......9-24,9-34
CAMSHAFT(S) - INSTALLATION......9-25,9-35
CAMSHAFT(S) - LEFT - DESCRIPTION....9-113
CAMSHAFT(S) - LEFT - INSTALLATION....9-114
CAMSHAFT(S) - LEFT - REMOVAL.......9-113
CAMSHAFT(S) - REMOVAL..........9-24,9-34
CAMSHAFT(S) - RIGHT - DESCRIPTION . . . 9-117
CAMSHAFT(S) - RIGHT - INSTALLATION . . 9-118
CAMSHAFT(S) - RIGHT - REMOVAL......9-117
CANISTER - DESCRIPTION, VAPOR......25-22
CANISTER - INSTALLATION, VAPOR......25-23
CANISTER - OPERATION, VAPOR........25-22
CANISTER - REMOVAL, VAPOR..........25-22
CAP - 5.9L V-8 - DIAGNOSIS AND
TESTING, DISTRIBUTOR...............8I-18
CAP - DESCRIPTION, FUEL FILLER.......25-13
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-60
CAP - DIAGNOSIS AND TESTING,
RADIATOR...........................7-61
CAP - OPERATION, FUEL FILLER........25-13
CAP - OPERATION, RADIATOR
PRESSURE..........................7-61
CAPACITIES, SPECIFICATIONS - FLUID......0-5
CAPACITOR - DESCRIPTION, IGNITION
COIL...............................8I-33
CAPACITOR - INSTALLATION, IGNITION
COIL...............................8I-33
CAPACITOR - OPERATION, IGNITION
COIL
...............................8I-33
CAPACITOR - REMOVAL, IGNITION COIL
. . . 8I-33
CAPACITY - SPECIFICATIONS, CHARGE
. . . 24-35
CAP-TO-FILLER NECK SEAL -
DIAGNOSIS AND TESTING, RADIATOR
.....7-61
CARDAN UNIVERSAL JOINTS -
ASSEMBLY, SINGLE
.....................3-9
DRINDEX 5
Description Group-Page Description Group-Page Description Group-Page

TIRE REVOLUTIONS PER MILE,
SPECIFICATIONS.....................22-10
TIRE ROTATION - STANDARD
PROCEDURE.........................22-2
TIRE WEAR PATTERNS - DIAGNOSIS
AND TESTING........................22-8
TIRES - DESCRIPTION.................22-5
TIRES - DESCRIPTION, RADIAL - PLY.....22-6
TIRES - DESCRIPTION, REPLACEMENT....22-6
TIRE/VEHICLE LEAD - DIAGNOSIS AND
TESTING............................22-8
TO COOLER - INSTALLATION, RETURN
HOSE - GEAR..................19-43,19-44
TO COOLER - INSTALLATION, RETURN
HOSE - RESERVOIR.............19-43,19-44
TO COOLER - REMOVAL, RETURN HOSE
- GEAR............................19-43
TO COOLER - REMOVAL, RETURN HOSE
- RESERVOIR..................19-43,19-44
TO GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT.............8W-01-9
TO GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT . 8W-01-10
TO OIL COOLER - INSTALLATION, AIR.....7-75
TO OIL COOLER - REMOVAL, AIR.........7-74
TO OIL COOLER - REMOVAL, WATER......7-74
TO USE WIRING DIAGRAMS -
DESCRIPTION, HOW................8W-01-1
TOE ADJUSTMENT - STANDARD
PROCEDURE..........................2-4
TOE ADJUSTMENT - STANDARD
PROCEDURE, CAMBER, CASTER..........2-4
TOOL - ADJUSTMENT, WITH ADJUSTING . . . 5-36
TOOLS - 4.7L ENGINE, SPECIAL.........9-102
TOOLS - 5.7L ENGINE, SPECIAL.........9-192
TOOLS - 5.9L DIESEL ENGINE, SPECIAL . . 9-294
TOOLS - 5.9L ENGINE, SPECIAL.........9-240
TOOLS - 8.0L ENGINE, SPECIAL.........9-367
TOOLS - 9 1/4 AA, SPECIAL.............2-29
TOOLS - BASE BRAKES, SPECIAL.........5-5
TOOLS - BATTERY SYSTEM SPECIAL
TOOLS, SPECIAL......................8F-7
TOOLS - BODY, SPECIAL...............23-14
TOOLS - COOLING, SPECIAL.............7-20
TOOLS - DIESEL FUEL SYSTEM,
SPECIAL...........................14-60
TOOLS - FRONT SUSPENSION, SPECIAL . . . 2-11
TOOLS - FUEL SYSTEM, SPECIAL........14-5
TOOLS - OVERHEAD CONSOLE, SPECIAL . . 8M-6
TOOLS - POWER DISTRIBUTION
SYSTEMS, SPECIAL................8W-97-2
TOOLS - POWER STEERING GEAR,
SPECIAL...........................19-22
TOOLS - RE TRANSMISSION, SPECIAL . . 21-189,
21-370
TOOLS - RFE TRANSMISSION, SPECIAL . . 21-535
TOOLS - STEERING LINKAGE, SPECIAL . . . 19-35
TOOLS - STEERING, SPECIAL............19-5
TOOLS - TRANSFER CASE NV271/NV273,
SPECIAL....................21-650,21-714
TOOLS - WHEEL ALIGNMENT, SPECIAL.....2-7
TOOLS - WIRING/TERMINAL, SPECIAL . 8W-01-10
TOOLS, DIAGNOSIS AND TESTING -
SPECIAL............................11-4
TOOLS, FRONT AXLE - 9 1/4 AA -
SPECIAL............................3-53
TOOLS, FRONT AXLE - C205F - SPECIAL . . . 3-30
TOOLS, HALF SHAFT - SPECIAL..........3-12
TOOLS, HEADLAMP ALIGNMENT -
SPECIAL............................8L-7
TOOLS, MANUAL TRANSMISSION -
NV3500 - SPECIAL...................21-40
TOOLS, MANUAL TRANSMISSION -
NV4500 - SPECIAL...................21-79
TOOLS, MANUAL TRANSMISSION -
NV5600 - SPECIAL..................21-122
TOOLS, PROPELLER SHAFT - SPECIAL.....3-6
TOOLS, REAR AXLE - 10 1/2 AA -
SPECIAL...........................3-108
TOOLS, REAR AXLE - 11 1/2 AA -
SPECIAL
...........................3-135
TOOLS, REAR AXLE - 9 1/4 - SPECIAL
.....3-80
TOOLS, SPECIAL TOOLS - BATTERY
SYSTEM SPECIAL
.....................8F-7
TOOLS, SPECIFICATIONS - SPECIAL
.......9-16
TOP COVER - INSTALLATION,
INSTRUMENT PANEL
..................23-60TOP COVER - REMOVAL, INSTRUMENT
PANEL.............................23-59
TORSION BAR - DESCRIPTION...........2-25
TORSION BAR - INSTALLATION..........2-26
TORSION BAR - OPERATION.............2-25
TORSION BAR - REMOVAL..............2-25
TORSION BAR CROSS MEMBER
BUSHING - INSTALLATION..............2-14
TORSION BAR CROSSMEMBER
BUSHING - REMOVAL..................2-12
TOUCH-UP - DESCRIPTION, PAINT.......23-75
TOUCH-UP - STANDARD PROCEDURE,
PAINT.............................23-75
TOW HOOK ASSEMBLY - INSTALLATION,
FRONT.............................13-26
TOW HOOK ASSEMBLY - REMOVAL,
FRONT.............................13-26
TOW WIRING - DESCRIPTION, TRAILER . . 8L-22
TOWING - STANDARD PROCEDURE.......0-15
TRACK - DESCRIPTION, POWER SEAT....8N-18
TRACK - DIAGNOSIS AND TESTING,
POWER SEAT.......................8N-18
TRACK - INSTALLATION, POWER SEAT . . . 8N-19
TRACK - INSTALLATION, SEAT..........23-83
TRACK - OPERATION, POWER SEAT.....8N-18
TRACK - REMOVAL, POWER SEAT.......8N-19
TRACK - REMOVAL, SEAT..............23-83
TRACK BAR - INSTALLATION...........19-37
TRACK BAR - REMOVAL................19-37
TRAC-RITE - ASSEMBLY, DIFFERENTIAL . . 3-120,
3-147
TRAC-RITE - CLEANING, DIFFERENTIAL . . 3-119,
3-146
TRAC-RITE - DESCRIPTION,
DIFFERENTIAL..................3-118,3-145
TRAC-RITE - DISASSEMBLY,
DIFFERENTIAL..................3-118,3-145
TRAC-RITE - INSPECTION, DIFFERENTIAL . 3-119,
3-146
TRAC-RITE - OPERATION, DIFFERENTIAL . 3-118,
3-145
TRAILER HITCH - INSTALLATION........13-25
TRAILER HITCH - REMOVAL............13-25
TRAILER TOW WIRING - DESCRIPTION . . . 8L-22
TRANS COOLER - 5.9L DIESEL -
DESCRIPTION........................7-73
TRANS COOLER - 5.9L DIESEL -
OPERATION..........................7-74
TRANS TEMP INDICATOR -
DESCRIPTION.......................8J-38
TRANS TEMP INDICATOR - OPERATION . . . 8J-38
TRANSDUCER - DESCRIPTION, A/C
PRESSURE.........................24-15
TRANSDUCER - DIAGNOSIS AND
TESTING, A/C PRESSURE..............24-15
TRANSDUCER - INSTALLATION, A/C
PRESSURE.........................24-16
TRANSDUCER - OPERATION, A/C
PRESSURE.........................24-15
TRANSDUCER - REMOVAL, A/C
PRESSURE.........................24-16
TRANSFER CASE - NV241 GENII -
ASSEMBLY.........................21-604
TRANSFER CASE - NV241 GENII -
CLEANING
.........................21-602
TRANSFER CASE - NV241 GENII -
DESCRIPTION
.........................0-4
TRANSFER CASE - NV241 GENII -
DESCRIPTION
......................21-591
TRANSFER CASE - NV241 GENII -
DIAGNOSIS AND TESTING
............21-592
TRANSFER CASE - NV241 GENII -
DISASSEMBLY
......................21-593
TRANSFER CASE - NV241 GENII -
INSPECTION
.......................21-602
TRANSFER CASE - NV241 GENII -
INSTALLATION
......................21-614
TRANSFER CASE - NV241 GENII -
OPERATION
........................21-591
TRANSFER CASE - NV241 GENII -
REMOVAL
.........................21-593
TRANSFER CASE - NV243 - ASSEMBLY
. . 21-670
TRANSFER CASE - NV243 - CLEANING
. . 21-668
TRANSFER CASE - NV243 -
DESCRIPTION
.........................0-4
TRANSFER CASE - NV243 -
DESCRIPTION
......................21-658TRANSFER CASE - NV243 - DIAGNOSIS
AND TESTING......................21-659
TRANSFER CASE - NV243 -
DISASSEMBLY......................21-660
TRANSFER CASE - NV243 - INSPECTION . 21-668
TRANSFER CASE - NV243 -
INSTALLATION......................21-679
TRANSFER CASE - NV243 - OPERATION . 21-659
TRANSFER CASE - NV243 - REMOVAL . . . 21-660
TRANSFER CASE - NV271 - ASSEMBLY . . 21-637
TRANSFER CASE - NV271 - CLEANING . . 21-635
TRANSFER CASE - NV271 -
DESCRIPTION.........................0-4
TRANSFER CASE - NV271 -
DESCRIPTION......................21-623
TRANSFER CASE - NV271 - DIAGNOSIS
AND TESTING......................21-624
TRANSFER CASE - NV271 -
DISASSEMBLY......................21-625
TRANSFER CASE - NV271 - INSPECTION . 21-635
TRANSFER CASE - NV271 -
INSTALLATION......................21-649
TRANSFER CASE - NV271 - OPERATION . 21-623
TRANSFER CASE - NV271 - REMOVAL . . . 21-625
TRANSFER CASE - NV273 - ASSEMBLY . . 21-701
TRANSFER CASE - NV273 - CLEANING . . 21-698
TRANSFER CASE - NV273 -
DESCRIPTION.........................0-4
TRANSFER CASE - NV273 -
DESCRIPTION......................21-687
TRANSFER CASE - NV273 - DIAGNOSIS
AND TESTING......................21-688
TRANSFER CASE - NV273 -
DISASSEMBLY......................21-689
TRANSFER CASE - NV273 - INSPECTION . 21-699
TRANSFER CASE - NV273 -
INSTALLATION......................21-713
TRANSFER CASE - NV273 - OPERATION . 21-688
TRANSFER CASE - NV273 - REMOVAL . . . 21-689
TRANSFER CASE CONTROL MODULE -
DESCRIPTION.......................8E-15
TRANSFER CASE CONTROL MODULE -
OPERATION.........................8E-15
TRANSFER CASE, NV241 GENII........21-614
TRANSFER CASE, NV241/NV243 . . 21-615,21-680
TRANSFER CASE, NV243.............21-680
TRANSFER CASE, NV271.............21-649
TRANSFER CASE NV271/NV273, SPECIAL
TOOLS......................21-650,21-714
TRANSFER CASE, NV273.............21-713
TRANSFER CASE SKID PLATE -
INSTALLATION.......................13-26
TRANSFER CASE SKID PLATE -
REMOVAL..........................13-26
TRANSFER PUMP - DESCRIPTION, FUEL . . 14-75
TRANSFER PUMP - INSTALLATION, FUEL . 14-76
TRANSFER PUMP - OPERATION, FUEL....14-76
TRANSFER PUMP - REMOVAL, FUEL.....14-76
TRANSMISSION - 45RFE/545RFE -
DESCRIPTION, AUTOMATIC............21-489
TRANSMISSION - 45RFE/545RFE -
OPERATION, AUTOMATIC.............21-490
TRANSMISSION - 46RE - DESCRIPTION,
AUTOMATIC
........................21-131
TRANSMISSION - 46RE - OPERATION,
AUTOMATIC
........................21-133
TRANSMISSION - 48RE - DESCRIPTION,
AUTOMATIC
........................21-312
TRANSMISSION - 48RE - OPERATION,
AUTOMATIC
........................21-314
TRANSMISSION - CLEANING
..........21-104
TRANSMISSION - DESCRIPTION,
MANUAL
.............................0-4
TRANSMISSION - DIAGNOSIS AND
TESTING, AUTOMATIC
....21-139,21-320,21-491
TRANSMISSION - NV3500 - ASSEMBLY,
MANUAL
...........................21-17
TRANSMISSION - NV3500 - CLEANING,
MANUAL
...........................21-15
TRANSMISSION - NV3500 -
DESCRIPTION, MANUAL
................21-1
TRANSMISSION - NV3500 - DIAGNOSIS
AND TESTING, MANUAL
................21-3
TRANSMISSION - NV3500 -
DISASSEMBLY, MANUAL
................21-4
TRANSMISSION - NV3500 -
INSPECTION, MANUAL
................21-15
DRINDEX 35
Description Group-Page Description Group-Page Description Group-Page