engine oil DODGE RAM 2003 Service Repair Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2003, Model line: RAM, Model: DODGE RAM 2003Pages: 2895, PDF Size: 83.15 MB
Page 696 of 2895

The wiper high/low relay terminals are connected
to the vehicle electrical system through a connector
receptacle in the Integrated Power Module (IPM).
The inputs and outputs of the wiper high/low relay
include:
²Common Feed Terminal- The common feed
terminal (30) is connected to the output of the wiper
on/off relay at all times through the wiper on/off
relay output circuit.
²Coil Ground Terminal- The coil ground termi-
nal (85) is connected to a control output of the Front
Control Module (FCM) through a wiper high/low
relay control circuit. The FCM controls wiper motor
operation by controlling a ground path through this
circuit.
²Coil Battery Terminal- The coil battery ter-
minal (86) receives battery current when the ignition
switch is in the On or Accessory positions from a fuse
in the Integrated Power Module (IPM) through a
fused ignition switch output (run-acc) circuit.
²Normally Open Terminal- The normally open
terminal (87) is connected to the high speed brush of
the wiper motor through a wiper high/low relay high
speed output circuit, and is connected to the high
speed brush whenever the relay is energized.
²Normally Closed Terminal- The normally
closed terminal (87A) is connected to the low speed
brush of the wiper motor through a wiper high/low
relay low speed output circuit, and is connected to
the low speed brush whenever the relay is de-ener-
gized.
The wiper high/low relay can be diagnosed using
conventional diagnostic tools and methods. However,
conventional diagnostic methods may not prove con-
clusive in the diagnosis of the instrument cluster, the
Front Control Module (FCM), or the electronic mes-
sage inputs to or outputs from the instrument cluster
and the FCM that control the operation of the wiper
high/low relay. The most reliable, efficient, and accu-
rate means to diagnose the wiper high/low relay, the
instrument cluster, the FCM, or the electronic mes-
sage inputs and outputs related to the wiper high/low
relay operation requires the use of a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
DIAGNOSIS AND TESTING - WIPER HIGH/LOW
RELAY
The wiper high/low relay (Fig. 23) is located in the
Integrated Power Module (IPM) in the engine com-
partment near the battery. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.(1) Remove the wiper high/low relay from the IPM.
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER HIGH/LOW RELAY - REMOVAL).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75 8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, reinstall the relay and use a DRBIIIt
scan tool to perform further testing. Refer to the
appropriate diagnostic information.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cover from the Integrated Power
Module (IPM) (Fig. 24).
(3) Remove the wiper high/low relay by grasping it
firmly and pulling it straight out from the receptacle
in the IPM.
INSTALLATION
(1) Position the wiper high/low relay to the proper
receptacle in the Integrated Power Module (IPM)
(Fig. 24).
(2) Align the wiper high/low relay terminals with
the terminal cavities in the IPM receptacle.
(3) Push firmly and evenly on the top of the wiper
high/low relay until the terminals are fully seated in
the terminal cavities in the IPM receptacle.
(4) Reinstall the cover onto the IPM.
(5) Reconnect the battery negative cable.
Fig. 23 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
DRWIPERS/WASHERS 8R - 21
WIPER HIGH/LOW RELAY (Continued)
Page 700 of 2895

WIPER ON/OFF RELAY
DESCRIPTION
The wiper on/off relay is located in the Integrated
Power Module (IPM) in the engine compartment near
the battery. The wiper on/off relay is a conventional
International Standards Organization (ISO) micro
relay (Fig. 27). Relays conforming to the ISO specifi-
cations have common physical dimensions, current
capacities, terminal patterns, and terminal functions.
The relay is contained within a small, rectangular,
molded plastic housing and is connected to all of the
required inputs and outputs by five integral male
spade-type terminals that extend from the bottom of
the relay base.
The wiper on/off relay cannot be adjusted or
repaired and, if faulty or damaged, the unit must be
replaced.
OPERATION
The wiper on/off relay is an electromechanical
switch that uses a low current input from the Front
Control Module (FCM) to control a high current out-
put to the wiper motor. The movable common feed
contact point is held against the fixed normally
closed contact point by spring pressure. When the
relay coil is energized, an electromagnetic field is
produced by the coil windings. This electromagnetic
field draws the movable relay contact point away
from the fixed normally closed contact point, and
holds it against the fixed normally open contact
point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.The wiper on/off relay terminals are connected to
the vehicle electrical system through a connector
receptacle in the Integrated Power Module (IPM).
The inputs and outputs of the wiper on/off relay
include:
²Common Feed Terminal- The common feed
terminal (30) is connected to the common feed termi-
nal of the wiper high/low relay at all times through
the wiper on/off relay output circuit.
²Coil Ground Terminal- The coil ground termi-
nal (85) is connected to a control output of the Front
Control Module (FCM) through a wiper on/off relay
control circuit. The FCM controls wiper motor opera-
tion by controlling a ground path through this cir-
cuit.
²Coil Battery Terminal- The coil battery ter-
minal (86) receives battery current at all times from
a fuse in the IPM through a fused ignition switch
output (run-acc) circuit.
²Normally Open Terminal- The normally open
terminal (87) receives battery current at all times
from a fuse in the IPM through a fused ignition
switch output (run-acc) circuit, and provides battery
current to the wiper on/off relay output circuit when-
ever the relay is energized.
²Normally Closed Terminal- The normally
closed terminal (87A) is connected to ground at all
times through a take out of the left headlamp and
dash wire harness with an eyelet terminal connector
that is secured by a screw to the front end sheet
metal, and is connected to the wiper on/off relay out-
put circuit whenever the relay is de-energized.
The wiper on/off relay may be diagnosed using con-
ventional diagnostic tools and methods. However,
conventional diagnostic methods may not prove con-
clusive in the diagnosis of the instrument cluster, the
Front Control Module (FCM), or the electronic mes-
sage inputs to or outputs from the instrument cluster
and the FCM that control the operation of the wiper
on/off relay. The most reliable, efficient, and accurate
means to diagnose the wiper on/off relay, the instru-
ment cluster, the FCM, or the electronic message
inputs and outputs related to the wiper on/off relay
operation requires the use of a DRBIIItscan tool.
Refer to the appropriate diagnostic information.
Fig. 27 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
DRWIPERS/WASHERS 8R - 25
Page 701 of 2895

DIAGNOSIS AND TESTING - WIPER ON/OFF
RELAY
The wiper on/off relay (Fig. 28) is located in the
Integrated Power Module (IPM) in the engine com-
partment near the battery. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
(1) Remove the wiper on/off relay from the IPM.
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER ON/OFF RELAY - REMOVAL).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75 8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, reinstall the relay and use a DRBIIIt
scan tool to perform further testing. Refer to the
appropriate diagnostic information.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cover from the Integrated Power
Module (IPM) (Fig. 29).
(3) Remove the wiper on/off relay by grasping it
firmly and pulling it straight out from the receptacle
in the IPM.
INSTALLATION
(1) Position the wiper on/off relay to the proper
receptacle in the Integrated Power Module (IPM)
(Fig. 29).
(2) Align the wiper on/off relay terminals with the
terminal cavities in the IPM receptacle.
(3) Push firmly and evenly on the top of the wiper
on/off relay until the terminals are fully seated in the
terminal cavities in the IPM receptacle.
(4) Reinstall the cover onto the IPM.
(5) Reconnect the battery negative cable.
Fig. 28 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
Fig. 29 Integrated Power Module
1 - 15 - CARTRIDGE FUSE
16 - 53 - BLADE FUSE
54 - HEATED MIRROR RELAY
55 - WIPER ON/OFF RELAY
56 - A/C CONDENSER FAN RELAY
57 - ENGINE CONTROL RELAY
58 - FUEL PUMP RELAY
59 - TRANSMISSION RELAY
60 - WIPER HIGH/LOW RELAY
61 - SPARE
62 - FOG LAMP RELAY
63 - ADJUSTABLE PEDAL RELAY
64 - A/C CLUTCH RELAY
65 - SPARE
66 - O2 RELAY
67 - SPARE
68 - SPARE
69 - SPARE
70 - SPARE
71 - SPARE
72 - STARTER RELAY
73 - PARK LAMP RELAY
8R - 26 WIPERS/WASHERSDR
WIPER ON/OFF RELAY (Continued)
Page 720 of 2895

8W-02 COMPONENT INDEX
Component Page
4WD Switch......................... 8W-30
A/C Compressor Clutch Relay............ 8W-42
A/C Compressor Clutch................. 8W-42
A/C Pressure Transducer................ 8W-42
A/C-Heater Control.................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Adjustable Pedal Motor................. 8W-30
Adjustable Pedal Relay................. 8W-30
Adjustable Pedal Switch................ 8W-30
Airbag Control Modules................ 8W-43
Airbags............................. 8W-43
Ambient Temperature Sensor............ 8W-49
Amplifier Audio....................... 8W-47
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror............. 8W-49
Auxiliary Battery..................... 8W-20
Backup Lamp Switch.................. 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Actuator................... 8W-42
Blower Motor Resistor Block............. 8W-42
Blower Motor......................... 8W-42
Brake Lamp Switch.................... 8W-33
Brake Transmission Shift Interlock
Solenoid........................... 8W-40
Camshaft Position Sensor............... 8W-30
Capacitor............................ 8W-30
Center High Mounted Stop Lamp/Cargo
Lamp.......................... 8W-44, 51
Center High Mounted Stop Lamp-
Aftermarket..................... 8W-33, 51
Cigar Lighter Outlet................... 8W-41
Circuit Breaker....................... 8W-10
Clearance Lamps...................... 8W-50
Clockspring................. 8W-33, 41, 43, 47
Clutch Interlock Brake Switch........... 8W-21
Coil On Plugs........................ 8W-30
Compass/Mini-Trip Computer............ 8W-49
Condenser Fan Relay.................. 8W-42
Condenser Fan....................... 8W-42
Controller Antilock Brake............ 8W-34, 35
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switch-Driver............. 8W-61
Cylinder Lock Switch-Passenger.......... 8W-61
Data Link Connector................... 8W-18
Data Link Connector-Engine............. 8W-18
Dome Lamp.......................... 8W-44
Door Ajar Switches.................... 8W-40
Door Lock Motor/Ajar Switches........ 8W-40, 61
Door Lock Switch-Passenger............. 8W-61
Driver Door Module.............. 8W-60, 61, 62
Electric Brake Provision............. 8W-33, 54Component Page
Electronic Throttle Control Module........ 8W-30
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Pressure Switch.............. 8W-30
EVAP/Purge Solenoid.................. 8W-30
Evaporator Temperature Sensor.......... 8W-42
Fender Lamps........................ 8W-51
Fog Lamp Relay...................... 8W-50
Fog Lamps.......................... 8W-50
Front Control Module.................. 8W-10
Fuel Heater Relay..................... 8W-30
Fuel Heater.......................... 8W-30
Fuel Injectors........................ 8W-30
Fuel Injector Packs.................... 8W-30
Fuel Pump Module.................... 8W-30
Fuel Pump Motor..................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuel Rail Pressure Sensor............... 8W-30
Fuses............................... 8W-10
Fusible Link......................... 8W-10
Grounds............................ 8W-15
Generator........................... 8W-20
Glove Box Lamp And Switch............. 8W-44
Headlamp Switch.................. 8W-40, 50
Headlamps.......................... 8W-50
Heated Mirror Relay................... 8W-62
Heated Seat Cushions.................. 8W-63
Heated Seat Switches.................. 8W-63
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
Horns.............................. 8W-41
Idle Air Control Motor............ 8W-30, 30-36
Ignition Coils......................... 8W-30
Ignition Switch....................... 8W-10
Inlet Air Temperature/Pressure Sensor..... 8W-30
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Heater Relays............... 8W-30
Intake Air Temperature Sensor........... 8W-30
Intake Air Temperature/Manifold Absolute
Pressure Sensor..................... 8W-30
Integrated Power Module............... 8W-10
Knock Sensors........................ 8W-30
Leak Detection Pump.................. 8W-30
License Lamps....................... 8W-51
Lift Pump Motor...................... 8W-30
Line Pressure Sensor................ 8W-30, 31
Lumbar Motors....................... 8W-63
Manifold Absolute Pressure Sensor........ 8W-30
Mode Door Actuators................... 8W-42
Multi-Function Switch............ 8W-40, 52, 53
Output Speed Sensor................... 8W-31
DR8W-02 COMPONENT INDEX 8W - 02 - 1
Page 722 of 2895

8W-10 POWER DISTRIBUTION
Component PageA/C Compressor Clutch....................8W-10-16, 43, 44
A/C Compressor Clutch Relay.................8W-10-16, 43, 44
A/C-Heater Control......................8W-10-46, 47, 58
Adjustable Pedal Relay......................8W-10-14, 34
Adjustable Pedal Switch.................8W-10-14, 34, 46, 58
Airbag Control Module......................8W-10-46, 48
Airbag Control Module-Left Side Impact...............8W-10-46
Airbag Control Module-Right Side Impact..............8W-10-46
Ambient Temperature Sensor...................8W-10-52, 54
Amplifier Audio...........................8W-10-33
Auto Shut Down Relay......................8W-10-11, 18
Automatic Day/Night Mirror...................8W-10-45, 52
Auxiliary Battery...........................8W-10-11
Backup Lamp Switch.......................8W-10-48, 53
Battery..............................8W-10-11, 18
Blower Motor.............................8W-10-56
Brake Lamp Switch....................8W-10-13, 32, 43, 44
Capacitor.............................8W-10-21, 23
Center High Mounted Stop Lamp/Cargo Lamp............8W-10-42
Cigar Lighter Outlet.........................8W-10-50
Circuit Breaker............................8W-10-56
Clearance Lamp No. 1........................8W-10-37
Clearance Lamp No. 2........................8W-10-37
Clearance Lamp No. 3........................8W-10-37
Clearance Lamp No. 4........................8W-10-37
Clearance Lamp No. 5........................8W-10-37
Clutch Interlock Brake Switch....................8W-10-39
Coil On Plug No. 1........................8W-10-19, 22
Coil On Plug No. 2........................8W-10-20, 21
Coil On Plug No. 3........................8W-10-19, 22
Coil On Plug No. 4........................8W-10-20, 21
Coil On Plug No. 5........................8W-10-19, 22
Coil On Plug No. 6........................8W-10-20, 21
Coil On Plug No. 7........................8W-10-19, 22
Coil On Plug No. 8........................8W-10-20, 21
Compass/Mini-Trip Computer...................8W-10-42, 45
Condenser Fan..........................8W-10-17, 49
Condenser Fan Relay.......................8W-10-17, 49
Controller Antilock Brake...................8W-10-13, 30, 48
Data Link Connector.......................8W-10-32, 54
Dome Lamp.............................8W-10-42
Door Lock Switch-Passenger.....................8W-10-45
Driver Door Module.......................8W-10-42, 56
Electric Brake Provision.......................8W-10-18
Engine Control Module........................8W-10-43
EVAP/Purge Solenoid.........................8W-10-45
Fender Lamp-Front Left.......................8W-10-37
Fender Lamp-Front Right......................8W-10-37
Fender Lamp-Rear Left.......................8W-10-37
Fender Lamp-Rear Right.......................8W-10-37
Fog Lamp Relay.........................8W-10-15, 38
Fog Lamp-Left............................8W-10-38
Fog Lamp-Right...........................8W-10-38
Front Control Module....8W-10-12, 31, 32, 34, 35, 36, 48, 45, 51, 52, 54 , 55
Fuel Heater.............................8W-10-57
Fuel Heater Relay........................8W-10-17, 57
Fuel Injector No. 1........................8W-10-22, 24
Fuel Injector No. 2....................8W-10-20, 21, 23, 24
Fuel Injector No. 3........................8W-10-22, 24
Fuel Injector No. 4....................8W-10-20, 21, 23, 24
Fuel Injector No. 5........................8W-10-22, 24
Fuel Injector No. 6....................8W-10-20, 21, 23, 24
Fuel Injector No. 7........................8W-10-22, 24
Fuel Injector No. 8....................8W-10-20, 21, 23, 24
Fuel Injector No. 9..........................8W-10-24
Fuel Injector No. 10.........................8W-10-23
Fuel Pump Module........................8W-10-16, 42
Fuel Pump Relay.....................8W-10-16, 42, 43, 44
Fuse 1..............................8W-10-11, 18
Fuse 2............................8W-10-11, 12, 18
Fuse 3..............................8W-10-12, 26
Fuse 4..............................8W-10-12, 26
Fuse 5.......................8W-10-11, 12, 13, 27, 28, 29
Fuse 6............................8W-10-12, 13, 30
Fuse 7..............................8W-10-13, 30
Fuse 8..............................8W-10-14, 31
Fuse 9..............................8W-10-12, 26
Fuse 10..............................8W-10-12, 26
Fuse 11............................8W-10-12, 13, 32
Fuse 12............................8W-10-17, 49, 57
Fuse 13..............................8W-10-12, 32
Fuse 14..............................8W-10-14, 39
Fuse 15............................8W-10-15, 16, 36
Fuse 16............................8W-10-16, 43, 44
Fuse 17............................8W-10-16, 17, 42
Fuse 18..............................8W-10-13, 32
Fuse 19..............................8W-10-13, 33
Fuse 20..............................8W-10-12, 26
Fuse 21..............................8W-10-13, 33
Fuse 22..............................8W-10-13, 33
Fuse 24..............................8W-10-13, 32
Fuse 25..............................8W-10-13, 33
Fuse 27............................8W-10-16, 17, 47
Fuse 28............................8W-10-43, 44, 45
Fuse 32..............................8W-10-16, 36
Fuse 33..............................8W-10-16, 36Component PageFuse 34..............................8W-10-16, 36
Fuse 35...............................8W-10-48
Fuse 36..............................8W-10-47, 58
Fuse 37...............................8W-10-48
Fuse 38..............................8W-10-47, 48
Fuse 40............................8W-10-14, 15, 34
Fuse 41..............................8W-10-15, 38
Fuse 42..............................8W-10-13, 34
Fuse 43..............................8W-10-13, 34
Fuse 45............................8W-10-15, 16, 38
Fuse 46............................8W-10-14, 15, 35
Fuse 47..............................8W-10-15, 35
Fuse 48..............................8W-10-14, 34
Fuse 49..............................8W-10-11, 18
Fuse 50...............................8W-10-45
Fuse 51............................8W-10-13, 14, 32
Fuse 52..............................8W-10-47, 48
Fuse 53...............................8W-10-45
Fusible Link.............................8W-10-11
G103...............................8W-10-51, 52
G106...........................8W-10-31, 51, 55, 57
G107...............................8W-10-27, 29
G201.................................8W-10-26
Generator.............................8W-10-11, 28
Glove Box Lamp And Switch.....................8W-10-42
Headlamp Switch..........................8W-10-38
Headlamp-Left............................8W-10-55
Headlamp-Right...........................8W-10-55
Heated Mirror Relay.......................8W-10-17, 47
Horn Relay............................8W-10-15, 38
Horn-High Note...........................8W-10-38
Horn-Low Note............................8W-10-38
Ignition Coil.............................8W-10-24
Ignition Coil-Left...........................8W-10-23
Ignition Coil-Right..........................8W-10-23
Ignition Switch................8W-10-12, 26, 39, 45, 48, 50, 56
Instrument Cluster................8W-10-13, 26, 32, 33, 45, 50
Integrated Power Module . 8W-10-2, 3, 5, 11, 12, 13,, 14, 15, 16, 17, 18, 26, 27,
28, 29, 30, 31, 32, 33, 34, 35, 36, 38, 39, 42, 43, 44, 45, 46, 47, 48, 49, 50, 52,
54, 55, 57, 58
Leak Detection Pump........................8W-10-28
License Lamp-Left..........................8W-10-36
License Lamp-Right.........................8W-10-37
Overhead Map/Reading Lamp....................8W-10-42
Oxygen Sensor 1/1 Upstream.....................8W-10-25
Oxygen Sensor 1/2 Downstream...................8W-10-25
Oxygen Sensor 2/1 Upstream.....................8W-10-25
Oxygen Sensor 2/2 Downstream...................8W-10-25
Oxygen Sensor Downstream Relay................8W-10-11, 18
Park Lamp Relay.........................8W-10-16, 36
Park/Turn Signal Lamp-Left Front................8W-10-36, 51
Park/Turn Signal Lamp-Right Front...............8W-10-36, 51
Passenger Airbag On/Off Switch...................8W-10-46
Passenger Lumbar Switch......................8W-10-30
Power Mirror-Left..........................8W-10-47
Power Mirror-Right.........................8W-10-47
Power Outlet...........................8W-10-13, 33
Power Outlet-Console........................8W-10-34
Power Seat Switch-Driver......................8W-10-30
Power Seat Switch-Passenger....................8W-10-30
Power Window Circuit Breaker....................8W-10-56
Powertrain Control Module . 8W-10-17, 18, 19, 21, 23, 24, 28, 29, 33, 39, 40, 41,
42, 43, 44, 49, 57
PTCNo.1.........................8W-10-42, 43, 44, 45
PTCNo.2 ..............................8W-10-50
PTCNo.5 ..............................8W-10-35
Radio...............................8W-10-32, 50
Seat Belt Tensioner Reducer.....................8W-10-50
Seat Heater Interface Module....................8W-10-34
Sentry Key Immobilizer Module...............8W-10-33, 43, 44
Spare Relay.............................8W-10-58
Starter Motor...........................8W-10-14, 39
Starter Motor Relay.......................8W-10-14, 39
Tail/Stop/Turn Signal Lamp-Left.............8W-10-36, 51, 52, 54
Tail/Stop/Turn Signal Lamp-Right.............8W-10-37, 51, 52, 54
Tailgate Lamp Assembly.....................8W-10-36, 41
Trailer Tow Connector...................8W-10-15, 16, 35, 36
Trailer Tow Connector-Add On..............8W-10-18, 35, 36, 52
Trailer Tow Left Turn Relay...................8W-10-15, 35
Trailer Tow Right Turn Relay...................8W-10-15, 35
Transfer Case Control Module................8W-10-13, 34, 39
Transmission Control Module...............8W-10-12, 27, 41, 56
Transmission Control Relay................8W-10-12, 27, 28, 29
Transmission Range Sensor..................8W-10-40, 48, 53
Transmission Solenoid Assembly.................8W-10-12, 28
Transmission Solenoid/TRS Assembly.........8W-10-27, 29, 40, 48, 53
Underhood Lamp...........................8W-10-32
Vacuum Pump............................8W-10-43
Vistronic Fan Drive.........................8W-10-58
Washer Fluid Level Switch....................8W-10-52, 54
Washer Pump Motor-Front......................8W-10-52
Wiper High/Low Relay......................8W-10-14, 31
Wiper Motor-Front........................8W-10-31, 52
Wiper On/Off Relay........................8W-10-14, 31
DR8W-10 POWER DISTRIBUTION 8W - 10 - 1
Page 816 of 2895

8W-30 FUEL/IGNITION SYSTEM
Component PageA/C Compressor Clutch Relay...........8W-30-27, 36, 83
A/C Pressure Transducer.......8W-30-19, 20, 21, 48, 53, 70
Accelerator Pedal Position Sensor.............8W-30-55
Adjustable Pedal Motor....................8W-30-87
Adjustable Pedal Relay....................8W-30-87
Adjustable Pedal Switch...................8W-30-87
Ambient Temperature Sensor................8W-30-56
Auto Shut Down Relay..................8W-30-4, 31
Battery..............................8W-30-77
Battery Temperature Sensor............8W-30-28, 39, 81
Brake Lamp Switch.............8W-30-25, 35, 65, 82, 89
Camshaft Position Sensor.......8W-30-17, 18, 37, 55, 70, 71
Capacitor.........................8W-30-6, 11, 43
Clockspring..................8W-30-25, 35, 65, 84, 90
Clutch Interlock Brake Switch...............8W-30-32
Coil On Plug No. 1...................8W-30-8, 42, 61
Coil On Plug No. 2...................8W-30-7, 40, 60
Coil On Plug No. 3...................8W-30-8, 42, 61
Coil On Plug No. 4...................8W-30-7, 40, 60
Coil On Plug No. 5...................8W-30-6, 41, 61
Coil On Plug No. 6...................8W-30-6, 43, 60
Coil On Plug No. 7....................8W-30-41, 61
Coil On Plug No. 8....................8W-30-43, 60
Condenser Fan Relay...................8W-30-27, 36
Controller Antilock Brake...........8W-30-23, 33, 38, 82
Crankshaft Position Sensor.............8W-30-17, 18, 37
Data Link Connector..........8W-30-27, 36, 46, 80, 89, 91
Data Link Connector-Engine................8W-30-75
Electronic Throttle Control Module............8W-30-63
Engine Control Module......8W-30-67, 68, 69, 70, 71, 72, 73,
74, 75, 76, 77, 78, 79, 80, 81, 82,
83, 84, 90, 91
Engine Coolant Temperature
Sensor.................8W-30-19, 20, 21, 48, 64, 72
Engine Oil Pressure Switch......8W-30-19, 20, 21, 29, 78, 81
EVAP/Purge Solenoid...................8W-30-28, 39
Front Control Module.....................8W-30-87
Fuel Heater...........................8W-30-85
Fuel Heater Relay.......................8W-30-85
Fuel Injector No. 1...............8W-30-8, 9, 11, 42, 62
Fuel Injector No. 2...............8W-30-7, 9, 12, 40, 59
Fuel Injector No. 3...............8W-30-8, 9, 11, 42, 62
Fuel Injector No. 4...............8W-30-7, 9, 12, 40, 60
Fuel Injector No. 5...............8W-30-6, 9, 11, 41, 62
Fuel Injector No. 6...............8W-30-6, 9, 12, 43, 59
Fuel Injector No. 7................8W-30-9, 11, 41, 62
Fuel Injector No. 8................8W-30-9, 12, 43, 59
Fuel Injector No. 9.......................8W-30-11
Fuel Injector No. 10......................8W-30-12
Fuel Injector Pack No. 1...................8W-30-67
Fuel Injector Pack No. 2..............8W-30-67, 68, 69
Fuel Injector Pack No. 3...................8W-30-69
Fuel Pump Module................8W-30-3, 30, 79, 83
Fuel Pump Motor.......................8W-30-76
Fuel Pump Relay......................8W-30-3, 30
Fuel Rail Pressure Sensor..................8W-30-74
Fuse 2.............................8W-30-4, 31
Fuse 5............................8W-30-50, 88
Fuse 12.............................8W-30-85
Fuse 17............................8W-30-3, 30
Fuse 19.......................8W-30-2, 29, 77, 90
Fuse 36...........................8W-30-79, 87
Fuse 40.............................8W-30-87
Fuse 49............................8W-30-4, 31
Fuse 50...........................8W-30-28, 88Component PageFusible Link..........................8W-30-77
G103.........................8W-30-3, 25, 30, 35
G104.........................8W-30-3, 25, 30, 35
G105.............................8W-30-81, 86
G106...............................8W-30-85
G107.........8W-30-2, 16, 24, 29, 34, 40, 42, 45, 47, 50, 54
G114 ...............................8W-30-78
G117 ...............................8W-30-91
G120.............................8W-30-75, 85
G201..........................8W-30-23, 33, 91
G203...............................8W-30-87
Generator.......................8W-30-24, 34, 75
Idle Air Control Motor..................8W-30-27, 36
Ignition Coil...........................8W-30-9
Ignition Coil-Left.......................8W-30-10
Ignition Coil-Right.......................8W-30-10
Ignition Switch....................8W-30-23, 33, 46
Inlet Air Temperature/Pressure Sensor..........8W-30-73
Input Speed Sensor......................8W-30-49
Intake Air Heater Relay No. 1...............8W-30-81
Intake Air Heater Relay No. 2...............8W-30-81
Intake Air Temperature Sensor......8W-30-19, 20, 21, 48, 64
Intake Air Temperature/Manifold Absolute Pressure
Sensor............................8W-30-74
Integrated Power Module . . 8W-30-2, 3, 4, 26, 27, 29, 30, 31, 36,
50, 77, 79, 80, 83, 85, 86, 87, 88, 90
Knock Sensor..........................8W-30-22
Knock Sensor-Left.......................8W-30-57
Knock Sensor-Right......................8W-30-57
Leak Detection Pump..................8W-30-24, 34
Lift Pump Motor........................8W-30-75
Line Pressure Sensor.....................8W-30-44
Manifold Absolute Pressure
Sensor.................8W-30-19, 20, 21, 48, 55, 64
Output Speed Sensor................8W-30-26, 49, 88
Overdrive Switch...................8W-30-23, 33, 91
Oxygen Sensor 1/1 Upstream.......8W-30-13, 14, 15, 47, 54
Oxygen Sensor 1/2 Downstream.....8W-30-13, 14, 16, 45, 54
Oxygen Sensor 2/1 Upstream..............8W-30-15, 47
Oxygen Sensor 2/2 Downstream............8W-30-16, 45
Oxygen Sensor Downstream Relay...........8W-30-4, 31
Power Steering Pressure Switch............8W-30-24, 34
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7, 8, 9, 10, 11,
12, 13, 14, 15, 16 17, 18, 19, 20, 21, 22, 23, 24, 25, 27, 28, 29,
30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46,
47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63,
64, 65, 66, 77, 79, 82, 84, 85, 88, 89, 90, 91
PTCNo.1 ...........8W-30-2, 3, 27, 29, 30, 36, 80, 83, 86
PTO Switch.........................8W-30-23, 33
Speed Control Servo.................8W-30-25, 35, 89
Speed Control Switch-Left.............8W-30-65, 84, 90
Speed Control Switch-Right............8W-30-65, 84, 90
Starter Motor Relay......................8W-30-29
Throttle Position Sensor.................8W-30-22, 44
Throttle Position Switch...................8W-30-72
Transfer Case Control Module...............8W-30-65
Transmission Control Module.......8W-30-17, 23, 33, 38, 66
Transmission Control Relay............8W-30-26, 50, 88
Transmission Range Sensor..................8W-30-5
Transmission Solenoid Assembly.......8W-30-20, 21, 26, 88
Transmission Solenoid/TRS Assembly . . 8W-30-5, 32, 50, 51, 52
Vacuum Pump.........................8W-30-86
Vehicle Speed Sensor.....................8W-30-71
Vistronic Fan Drive......................8W-30-79
Water In Fuel Sensor...................8W-30-72, 76
DR8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1
Page 1069 of 2895

Component Page
C317............................. 8W-80-40
C319............................. 8W-80-40
C319............................. 8W-80-40
C322............................. 8W-80-40
C322............................. 8W-80-41
C323............................. 8W-80-41
C323............................. 8W-80-41
C327............................. 8W-80-42
C327............................. 8W-80-42
C328............................. 8W-80-42
C328............................. 8W-80-42
Camshaft Position Sensor (Diesel)...... 8W-80-42
Camshaft Position Sensor (Gas)........ 8W-80-42
Capacitor......................... 8W-80-43
Center High Mounted Stop Lamp/Cargo
Lamp.......................... 8W-80-43
Cigar Lighter Outlet................. 8W-80-43
Clearance Lamp No. 1 (Heavy Duty).... 8W-80-43
Clearance Lamp No. 2 (Heavy Duty).... 8W-80-43
Clearance Lamp No. 3 (Heavy Duty).... 8W-80-44
Clearance Lamp No. 4 (Heavy Duty).... 8W-80-44
Clearance Lamp No. 5 (Heavy Duty).... 8W-80-44
Clockspring C1..................... 8W-80-44
Clockspring C2..................... 8W-80-44
Clockspring C3..................... 8W-80-45
Clockspring C4..................... 8W-80-45
Clockspring C5 (Remote Radio)........ 8W-80-45
Clutch Interlock Brake Switch......... 8W-80-45
Coil On Plug No. 1 (3.7L/4.7L/5.7L)..... 8W-80-45
Coil On Plug No. 2 (3.7L/4.7L/5.7L)..... 8W-80-46
Coil On Plug No. 3 (3.7L/4.7L/5.7L)..... 8W-80-46
Coil On Plug No. 4 (3.7L/4.7L/5.7L)..... 8W-80-46
Coil On Plug No. 5 (3.7L/4.7L/5.7L)..... 8W-80-46
Coil On Plug No. 6 (3.7L/4.7L/5.7L)..... 8W-80-47
Coil On Plug No. 7 (4.7L/5.7L)......... 8W-80-47
Coil On Plug No. 8 (4.7L/5.7L)......... 8W-80-47
Compass/Mini-Trip Computer
(Except Base).................... 8W-80-47
Condenser Fan..................... 8W-80-48
Controller Antilock Brake C1.......... 8W-80-48
Controller Antilock Brake C2 (ABS)..... 8W-80-48
Crankshaft Position Sensor........... 8W-80-49
Cylinder Lock Switch-Driver (Premium) . . 8W-80-49
Cylinder Lock Switch-Passenger
(Premium)...................... 8W-80-49
Data Link Connector................ 8W-80-49
Data Link Connector................ 8W-80-50
Dome Lamp....................... 8W-80-50
Door Ajar Switch-Driver (Base)........ 8W-80-50
Door Ajar Switch-Left Rear (Base)...... 8W-80-50
Door Ajar Switch-Passenger (Base)...... 8W-80-50
Door Ajar Switch-Right Rear (Base)..... 8W-80-51
Door Lock Motor/Ajar Switch-Driver
(Except Base).................... 8W-80-51Component Page
Door Lock Motor/Ajar Switch-Left Rear
(Except Base).................... 8W-80-51
Door Lock Motor/Ajar Switch-Passenger
(Except Base).................... 8W-80-51
Door Lock Motor/Ajar Switch-Right Rear
(Except Base).................... 8W-80-52
Door Lock Switch-Passenger........... 8W-80-52
Door Window/Lock Switch............ 8W-80-52
Driver Blend Door Actuator
(Dual-Zone)...................... 8W-80-52
Driver Door Module C1.............. 8W-80-53
Driver Door Module C2.............. 8W-80-53
Driver Heated Seat Cushion........... 8W-80-53
Electric Brake Provision.............. 8W-80-53
Electronic Throttle Control Module
(5.7L).......................... 8W-80-54
Engine Control Module............... 8W-80-54
Engine Control Module............... 8W-80-55
Engine Coolant Temperature Sensor
(3.7L/4.7L/5.7L).................. 8W-80-56
Engine Coolant Temperature Sensor
(Diesel)......................... 8W-80-56
Engine Oil Pressure Switch........... 8W-80-57
Evap/Purge Solenoid (Except NGC)..... 8W-80-57
Evap/Purge Solenoid (NGC)........... 8W-80-57
Evaporator Temperature Sensor........ 8W-80-57
Fender Lamp-Front Left.............. 8W-80-58
Fender Lamp-Front Right............ 8W-80-58
Fender Lamp-Rear Left.............. 8W-80-58
Fender Lamp-Rear Right............. 8W-80-58
Fog Lamp-Left..................... 8W-80-58
Fog Lamp-Right.................... 8W-80-59
Fuel Control Actuator (Diesel)......... 8W-80-59
Fuel Heater (Diesel)................. 8W-80-59
Fuel Injector No. 1 (Diesel)............ 8W-80-59
Fuel Injector No. 1.................. 8W-80-59
Fuel Injector No. 2 (Diesel)............ 8W-80-60
Fuel Injector No. 2.................. 8W-80-60
Fuel Injector No. 3 (Diesel)............ 8W-80-60
Fuel Injector No. 3.................. 8W-80-60
Fuel Injector No. 4 (Diesel)............ 8W-80-60
Fuel Injector No. 4.................. 8W-80-61
Fuel Injector No. 5 (Diesel)............ 8W-80-61
Fuel Injector No. 5.................. 8W-80-61
Fuel Injector No. 6 (Diesel)............ 8W-80-61
Fuel Injector No. 6.................. 8W-80-61
Fuel Injector No. 7
(4.7L/5.7L/5.9L/8.0L)............... 8W-80-62
Fuel Injector No. 8
(4.7L/5.7L/5.9L/8.0L)............... 8W-80-62
Fuel Injector No. 9 (8.0L)............. 8W-80-62
Fuel Injector No. 10 (8.0L)............ 8W-80-62
Fuel Pump Module.................. 8W-80-63
Fuel Pump Motor (Diesel)............ 8W-80-63
Generator......................... 8W-80-63
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTSDR
Page 1122 of 2895

ENGINE CONTROL MODULE - C1 (DIESEL) - 60 WAY
CAV CIRCUIT FUNCTION
38 - -
39 - -
40 K13 16TN FUEL INJECTOR NO. 3 DRIVER
41 - -
42 K900 18DB/DG 5 VOLT SUPPLY
43 K9 18LB 5 VOLT SUPPLY
44 K101 18WT APPS NOT IDLE SWITCH
45 K62 18BR/DB LETF PUMP
46 K58 16BR/DB FUEL INJECTOR NO. 6 DRIVER
47 - -
48 - -
49 - -
50 K12 16YL/WT FUEL INJECTOR NO. 2 DRIVER
51 - -
52 K167 18BR/YL ACCELERATOR PEDAL POSITION SENSOR GROUND
NO. 1
53 G910 18VT/RD FUEL PRESSURE SENSOR SIGNAL RETURN
54 K72 18DG/OR MAP SENSOR SIGNAL
55 - -
56 K38 16GY FUEL INJECTOR NO. 5 DRIVER
57 K92 16TN/PK COIL ON PLUG DRIVER NO. 2
58 - -
59 K91 16TN/RD COIL ON PLUG DRIVER NO. 1
60 - -
ENGINE CONTROL MODULE - C2 (DIESEL) - 50 WAY
CAV CIRCUIT FUNCTION
1 K22 18DR/DB THROTTLE POSITION SENSOR SIGNAL
2 K24 18WT/DG CRANKSHAFT POSITION SENSOR SIGNAL
3 K69 18 BR/LB INJECTOR CONTROL SIGNAL NO.1
4- -
5 K154 18GY GLOW PLUG RELAY NO. 1 OUTPUT
6 K152 18WT GLOW PLUG RELAY NO. 1 CONTROL
7- -
8- -
9- -
10 Y5 18OR FAN SPEED SENSOR
11 G7 18WT/OR VEHICLE SPEED SIGNAL
12 G60 18GY/YL ENGINE OIL PRESSURE SWITCH SENSE
13 - -
14 - -
15 - -
16 D21 18PK SCI TRANSMIT
17 - -
18 - -
19 D20 18LG SCI RECEIVE
20 A140 16DG/WT FUSED B(+)
21 Z816 16BK/TN GROUND
22 - -
23 Y3 18WT -
24 K4 18BK/LB SENSOR GROUND
25 - -
26 G8 18 LB/BK FUEL LEVEL SENSOR SIGNAL
27 K77 18 BR/WT TRANSFER CASE POSITION SENSOR INPUT
DR8W-80 CONNECTOR PIN-OUTS 8W - 80 - 55
Page 1124 of 2895

ENGINE OIL PRESSURE SWITCH - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 G60 18GY/YL ENGINE OIL PRESSURE SWITCH SENSE
2- -
EVAP/PURGE SOLENOID (EXCEPT NGC)-2WAY
CAV CIRCUIT FUNCTION
1 K52 18PK/BK EVAPORATIVE SOLENOID CONTROL
2 Y134 20GY/RD FUSED IGNITION SWITCH OUTPUT (RUN-START)
EVAP/PURGE SOLENOID (NGC) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K108 18WT/TN EVAP PURGE RETURN
2 K52 18PK/BK EVAP PURGE CONTROL
EVAPORATOR TEMPERATURE SENSOR-2WAY
CAV CIRCUIT FUNCTION
1 C57 20DB/GY SENSOR GROUND
2 C12 20LG/BK EVAPORATOR TEMPERATURE SENSOR SIGNAL
DR8W-80 CONNECTOR PIN-OUTS 8W - 80 - 57
Page 1154 of 2895

POWERTRAIN CONTROL MODULE C1 (JTEC) - BLACK 32 WAY
CAV CIRCUIT FUNCTION
1 K93 18TN/OR (3.7L) COIL DRIVER NO. 3
1 K18 18RD/YL (8.0L) IGNITION COIL NO.1 DRIVER
2 Y135 18LG/BK FUSED IGNITION SWITCH OUTPUT (RUN-START)
3 K94 18TN/LG (3.7L) COIL DRIVER NO. 4
3 K32 18YL/GY (8.0L) IGNITION COIL NO.4 DRIVER
4 K4 18BK/LB SENSOR GROUND
5 K96 18TN/LB (3.7L) COIL DRIVER NO. 6
5 K43 18DG/GY (8.0L) IGNITION COIL NO.5 DRIVER
6 T24 18BR/YL PARK/NEUTRAL POSITION SWITCH SENSE (T41)
7 K91 18TN/RD (3.7L) COIL DRIVER NO. 1
7 K19 18BK/GY (5.9L/8.0L) IGNITION COIL NO. 1 DRIVER
8 K24 18GY/BK CRANKSHAFT POSITION SENSOR SIGNAL
9 K98 18LB/RD (4.7L) COIL DRIVER NO. 8
9 K17 18DB/TN (8.0L) IGNITION COIL NO. 2 DRIVER
10 K39 18GY/RD IDLE AIR CONTROL NO. 3 DRIVER
11 K60 18YL/BK IDLE AIR CONTROL NO. 2 DRIVER
12 S28 18YL/BK (3.7L) POWER STEERING PRESSURE SWITCH SIGNAL
13 G113 18OR (5.9L) PTO SWITCH SENSE
13 A41 14YL (3.7L) FUSED IGNITION SWITCH OUTPUT (RUN-START)
14 K77 18BR/WT (5.9L) (MANUAL
TRANSFER CASE)TRANSFER CASE POSITION SENSOR INPUT
15 K21 18BK/RD INTAKE AIR TEMPERATURE SENSOR SIGNAL
16 K2 18TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
17 K7 18OR 5 VOLT SUPPLY
18 K44 18TN/YL CAMSHAFT POSITION SENSOR SIGNAL
19 K59 18VT/BK IDLE AIR CONTROL NO. 4 DRIVER
20 K40 18BR/WT IDLE AIR CONTROL NO. 1 DRIVER
21 K95 18TN/DG (3.7L) COIL DRIVER NO. 5
22 A14 18RD/WT FUSED B(+)
23 K22 18OR/DB THROTTLE POSITION SENSOR SIGNAL
24 K41 18BK/DG OXYGEN SENSOR 1/1 SIGNAL
25 K141 18TN/WT OXYGEN SENSOR 1/2 SIGNAL
26 K241 18LG/RD (CALIFORNIA) OXYGEN SENSOR 2/1 SIGNAL
27 K1 18DG/RD MANIFOLD ABSOLUTE PRESSURE SENSOR SIGNAL
28 - -
29 K341 18TN/WT (CALIFORNIA) OXYGEN SENOR 2/2 SIGNAL
30 - -
31 Z82 14BK/TN GROUND
32 Z81 14BK/TN GROUND
DR8W-80 CONNECTOR PIN-OUTS 8W - 80 - 87