steering DODGE RAM 2003 Service Repair Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2003, Model line: RAM, Model: DODGE RAM 2003Pages: 2895, PDF Size: 83.15 MB
Page 677 of 2895

²Instrument Cluster- In this model, the instru-
ment cluster is also sometimes referred to as the Cab
Control Node (CCN). The instrument cluster is
located in the instrument panel above the steering
column opening, directly in front of the driver. (Refer
to 8 - ELECTRICAL/INSTRUMENT CLUSTER -
DESCRIPTION).
²Multi-Function Switch- The multi-function
switch is located on the top of the steering column,
just below the steering wheel. The multi-function
switch includes a control stalk that extends through
an opening on the left side of the steering column
shrouds and a control knob on the end of the stalk is
dedicated to providing all of the driver controls for
the wiper and washer systems. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/MULTI-
FUNCTION SWITCH - DESCRIPTION).²Washer Fluid Level Switch- The washer fluid
level switch is located in a dedicated hole on the out-
board side of the washer reservoir in the engine com-
partment.
²Washer Nozzle- Two fluidic washer nozzles are
secured with integral snap features to dedicated
openings in the cowl plenum cover/grille panel
located near the base of the windshield.
²Washer Plumbing- The plumbing for the
washer system consists of rubber hoses and molded
plastic fittings. The plumbing is routed along the
right side of the engine compartment from the
washer reservoir, and through a trough near the
right end of the cowl plenum cover/grille panel into
the cowl plenum to the washer nozzle fittings.
Fig. 1 Wiper & Washer System
1 - WASHER RESERVOIR, PUMP/MOTOR, FLUID LEVEL
SWITCH (EXCEPT V-10 & DIESEL ENGINE)
2 - WASHER RESERVOIR, PUMP/MOTOR, FLUID LEVEL
SWITCH (V-10 & DIESEL ENGINE ONLY)
3 - WIPER MODULE4 - WASHER NOZZLE (2)
5 - WIPER ARM & BLADE (2)
6 - MULTI-FUNCTION (WIPER, WASHER, & LIGHTING) SWITCH
8R - 2 WIPERS/WASHERSDR
WIPERS/WASHERS (Continued)
Page 679 of 2895

²Wipe-After-Wash Mode- When the control
knob on the control stalk of the multi-function switch
is depressed to the momentary Wash position for
more than about one-half second with the wiper sys-
tem turned Off, the washer pump/motor and the wip-
ers will operate for as long as the washer switch is
held closed up to about thirty seconds, then provide
several additional wipe cycles after the control knob
is released before parking the wiper blades near the
base of the windshield. If the control knob is held in
the depressed Wash position for more than about
thirty seconds, washer system operation will be sus-
pended until the control knob is released for about
two seconds then cycled back to the Wash position.
OPERATION
The wiper and washer system is designed to pro-
vide the vehicle operator with a convenient, safe, and
reliable means of maintaining visibility through the
windshield glass. The various components of this sys-
tem are designed to convert electrical energy pro-
duced by the vehicle electrical system into the
mechanical action of the wiper blades to wipe the
outside surface of the glass, as well as into the
hydraulic action of the washer system to apply
washer fluid stored in an on-board reservoir to the
area of the glass to be wiped. When combined, these
components provide the means to effectively main-
tain clear visibility for the vehicle operator by remov-
ing excess accumulations of rain, snow, bugs, mud, or
other minor debris from the outside windshield glass
surface that might be encountered while driving the
vehicle under numerous types of inclement operating
conditions.
The vehicle operator initiates all wiper and washer
system functions with the control knob on the end of
the control stalk of the multi-function switch that
extends from the left side of the steering column, just
below the steering wheel. Rotating the control knob
on the end of the control stalk, selects the Off, Delay,
Low, or High wiper system operating modes. In the
Delay mode, the control knob also allows the vehicle
operator to select from one of five intermittent wipe
Delay intervals. Depressing the control knob towards
the steering column actuates the momentary washer
system switch, which selects the Wash, Wipe-After-
Wash, and Pulse Wipe Modes depending upon when
and how long the switch is held closed. The multi-
function switch provides hard wired resistor multi-
plexed inputs to the instrument cluster for all of the
wiper and washer system functions. The instrument
cluster then sends electronic messages to the Front
Control Module (FCM) over the Programmable Com-
munications Interface (PCI) data bus requesting the
appropriate wiper and washer system operating
modes.Wiper and washer system operation are completely
controlled by the instrument cluster and FCM logic
circuits, and that logic will only allow these systems
to operate when the ignition switch is in the Acces-
sory or On positions. Battery current is directed from
a B(+) fuse in the Integrated Power Module (IPM) to
the wiper on/off relay and the wiper high/low relay in
the IPM through a fused B(+) circuit. The FCM uses
low side drivers to control wiper system operation by
energizing or de-energizing the wiper high/low and
wiper on/off relays. The FCM uses a high side driver
to control the operation of the washer pump motor
unit. The multi-function switch circuitry receives a
clean ground output from the instrument cluster on a
multi-function switch return circuit, then provides
resistor multiplexed inputs to the instrument cluster
on an intermittent wipe mux circuit to indicate the
selected wiper system mode and on a wash/beam
select mux circuit to indicate the selected washer sys-
tem mode.
The hard wired circuits and components of the
wiper and washer system may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. However, conventional diagnostic methods
may not prove conclusive in the diagnosis of the
instrument cluster, the FCM, or the electronic mes-
sage inputs to or outputs from the instrument cluster
or FCM that control the wiper and washer system
operating modes. The most reliable, efficient, and
accurate means to diagnose the instrument cluster or
the FCM inputs and outputs related to the various
wiper and washer system operating modes requires
the use of a DRBIIItscan tool. Refer to the appro-
priate diagnostic information.
OPERATING MODES
Following are paragraphs that briefly describe the
operation of each of the wiper and washer system
operating modes.
CONTINUOUS WIPE MODE
When the Low position of the control knob on the
control stalk of the multi-function switch is selected
the instrument cluster sends an electronic wiper
switch low message to the FCM, then the FCM ener-
gizes the wiper on/off relay. This directs battery cur-
rent through the normally open contacts of the
energized wiper on/off relay and the normally closed
contacts of the de-energized wiper high/low relay to
the low speed brush of the wiper motor, causing the
wipers to cycle at low speed.
When the High position of the control knob is
selected the instrument cluster sends an electronic
wiper switch high message to the FCM, then the
FCM energizes both the wiper on/off relay and the
wiper high/low relay. This directs battery current
8R - 4 WIPERS/WASHERSDR
WIPERS/WASHERS (Continued)
Page 681 of 2895

If the control knob is held depressed for more than
about thirty seconds, the FCM will suspend washer
pump/motor operation until the knob is released for
about two seconds, then cycled back to the Wash
position; however, the wipers will continue to operate
for as long as the Wash switch is held closed. The
FCM monitors the changing state of the wiper motor
park switch through a hard wired wiper park switch
sense circuit input. This input allows the FCM to
count the number of wipe cycles that occur after the
Wash switch is released, and to determine the proper
interval at which to de-energize the wiper on/off
relay to complete the wipe-after-wash mode cycle.
DIAGNOSIS AND TESTING - WIPER &
WASHER SYSTEM
If the wiper motor operates, but the wipers do not
move on the windshield, replace the faulty wiper
module. If the washer pump/motor operates, but no
washer fluid is dispensed on the glass; or, if the wip-
ers operate, but chatter, lift, or do not clear the glass,
clean and inspect the wiper and washer system com-
ponents as required. (Refer to 8 - ELECTRICAL/
WIPERS/WASHERS - CLEANING) and (Refer to 8 -
ELECTRICAL/WIPERS/WASHERS - INSPECTION).
For diagnosis and testing of the multi-function
switch (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/MULTI-FUNCTION SWITCH -
DIAGNOSIS AND TESTING). Refer to the appropri-
ate wiring information. The wiring information
includes wiring diagrams, proper wire and connector
repair procedures, details of wire harness routing
and retention, connector pin-out information and
location views for the various wire harness connec-
tors, splices and grounds.
The hard wired circuits and components of the
wiper and washer system may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. However, conventional diagnostic methods
may not prove conclusive in the diagnosis of the
instrument cluster, the Front Control Module (FCM),
or the electronic message inputs to or outputs from
the instrument cluster and the FCM that control the
various wiper and washer system operating modes.
The most reliable, efficient, and accurate means to
diagnose the instrument cluster, the FCM, or the
electronic message inputs and outputs related to the
various wiper and washer system operating modes
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
CLEANING - WIPER & WASHER SYSTEM
WIPER SYSTEM
The squeegees of wiper blades exposed to the ele-
ments for a long time tend to lose their wiping effec-
tiveness. Periodic cleaning of the squeegees is
suggested to remove any deposits of salt or road film.
The wiper blades, arms, and windshield glass should
only be cleaned using a sponge or soft cloth and
windshield washer fluid, a mild detergent, or a non-
abrasive cleaner. If the wiper blades continue to
leave streaks, smears, hazing, or beading on the
glass after thorough cleaning of the squeegees and
the glass, the entire wiper blade assembly must be
replaced.
CAUTION: Protect the rubber squeegees of the
wiper blades from any petroleum-based cleaners,
solvents, or contaminants. These products can rap-
idly deteriorate the rubber squeegees.
WASHER SYSTEM
If the washer system is contaminated with foreign
material, drain the washer reservoir by removing the
washer pump/motor from the reservoir. Clean foreign
material from the inside of the washer pump/motor
inlet filter screen and the washer reservoir using
clean washer fluid, a mild detergent, or a non-abra-
sive cleaner. Flush foreign material from the washer
system plumbing by first disconnecting the washer
hoses from the washer nozzles, then running the
washer pump/motor to run clean washer fluid or
water through the system. Plugged or restricted
washer nozzles should be carefully back-flushed
using compressed air. If the washer nozzle obstruc-
tion cannot be cleared, replace the washer nozzle.
CAUTION: Never introduce petroleum-based clean-
ers, solvents, or contaminants into the washer sys-
tem. These products can rapidly deteriorate the
rubber seals and hoses of the washer system, as
well as the rubber squeegees of the wiper blades.
8R - 6 WIPERS/WASHERSDR
WIPERS/WASHERS (Continued)
Page 688 of 2895

(4) Reinstall the washer hose for the washer noz-
zle into its routing clips on the underside of the cowl
plenum cover/grille panel.
(5) Reinstall the cowl plenum cover/grille panel
over the cowl plenum. (Refer to 23 - BODY/EXTERI-
OR/COWL GRILLE - INSTALLATION).
(6) Close and latch the hood.
(7) Reinstall both wiper arms onto the wiper piv-
ots. (Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER ARM - INSTALLATION).
WASHER PUMP/MOTOR
DESCRIPTION
The washer pump/motor unit (Fig. 12) is located on
the rearward facing surface of the washer reservoir,
in the right (except V-10 or diesel engine) or left
(V-10 and diesel engine only) front corner of the
engine compartment. A small permanently lubricated
and sealed electric motor is coupled to the rotor-type
washer pump. A seal flange with a barbed inlet nip-
ple on the pump housing passes through a rubber
grommet seal installed in a dedicated mounting hole
of the washer reservoir. When the pump is installed
in the reservoir a barbed outlet nipple on the pumphousing connects the unit to the washer system
through a short washer reservoir hose.
The washer pump/motor unit is retained on the
reservoir by the interference fit between the barbed
pump inlet nipple and the grommet seal, which is a
light press fit. The top of the washer pump is also
secured to the washer reservoir by the use of a snap
post on the motor housing and a snap post receptacle
molded into the reservoir that allows for mounting of
the washer pump without the use of fasteners. An
integral connector receptacle on the top of the motor
housing connects the unit to the vehicle electrical
system. The washer pump/motor unit cannot be
repaired. If faulty or damaged, the entire washer
pump/motor unit must be replaced.
OPERATION
The washer pump/motor unit features a small
Direct Current (DC) electric motor. The motor is con-
nected to the vehicle electrical system through a sin-
gle take out and two-cavity connector of the right
(except V-10 or diesel engine) or left (V-10 or diesel
engine only) headlamp and dash wire harness. The
motor is grounded at all times through another take
out of the right (except V-10 or diesel engine) or left
(V-10 or diesel engine only) headlamp and dash wire
harness. On models without the V-10 or diesel engine
a single eyelet terminal connector is secured by a nut
to a ground stud located on the right front fender
inner shield in the engine compartment. On models
with a V-10 or diesel engine an eyelet terminal con-
nector is secured by a ground screw to the left front
fender inner shield in the engine compartment. The
motor receives battery current on a washer pump/
motor control circuit.
The washer pump/motor control circuit is energized
through a high side driver within the Front Control
Module (FCM) whenever the FCM receives an elec-
tronic message requesting washer system operation
from the instrument cluster over the Programmable
Communications Interface (PCI) data bus. The
instrument cluster monitors a resistor multiplexed
hard wired input from the momentary washer switch
contacts within the multi-function switch on the
steering column to determine when it should issue
the electronic message requesting washer system
operation.
Washer fluid is gravity-fed from the washer reser-
voir to the inlet side of the washer pump. When the
pump motor is energized, the motor spins the rotor
within the washer pump. The spinning pump rotor
pressurizes the washer fluid and forces it through
the pump outlet nipple, the washer plumbing, and
the washer nozzles onto the windshield glass.
The washer pump/motor unit may be diagnosed
using conventional diagnostic tools and methods.
Fig. 12 Washer Pump/Motor
1 - MOTOR
2 - SNAP POST
3 - CONNECTOR RECEPTACLE
4 - PUMP
5 - OUTLET NIPPLE
6 - INLET NIPPLE
7 - FILTER SCREEN
DRWIPERS/WASHERS 8R - 13
WASHER NOZZLE (Continued)
Page 709 of 2895

DESCRIPTION - CIRCUIT FUNCTIONS
All circuits in the diagrams use an alpha/numeric
code to identify the wire and it's function. To identify
which circuit code applies to a system, refer to the
Circuit Identification Code Chart. This chart shows
the main circuits only and does not show the second-
ary codes that may apply to some models.
CIRCUIT IDENTIFICATION CODE CHART
CIRCUIT FUNCTION
A BATTERY FEED
B BRAKE CONTROLS
C CLIMATE CONTROLS
D DIAGNOSTIC CIRCUITS
E DIMMING ILLUMINATION
CIRCUITS
F FUSED CIRCUITS
G MONITORING CIRCUITS
(GAUGES)
H OPEN
I NOT USED
J OPEN
K POWERTRAIN CONTROL
MODULE
L EXTERIOR LIGHTING
M INTERIOR LIGHTING
N NOT USED
O NOT USED
P POWER OPTION (BATTERY
FEED)
Q POWER OPTIONS (IGNITION
FEED)
R PASSIVE RESTRAINT
S SUSPENSION/STEERING
T TRANSMISSION/TRANSAXLE/
TRANSFER CASE
U OPEN
V SPEED CONTROL, WIPER/
WASHER
W OPEN
X AUDIO SYSTEMS
Y OPEN
Z GROUNDS
DESCRIPTION - SECTION IDENTIFICATION AND
INFORMATION
The wiring diagrams are grouped into individual
sections. If a component is most likely found in a par-
ticular group, it will be shown complete (all wires,
connectors, and pins) within that group. For exam-
ple, the Auto Shutdown Relay is most likely to be
found in Group 30, so it is shown there complete. It
can, however, be shown partially in another group if
it contains some associated wiring.
Splice diagrams in Section 8W-70 show the entire
splice and provide references to other sections the
splices serves. Section 8W-70 only contains splice dia-
grams that are not shown in their entirety some-
where else in the wiring diagrams.
Section 8W-80 shows each connector and the cir-
cuits involved with that connector. The connectors
are identified using the name/number on the dia-
gram pages.
WIRING SECTION CHART
GROUP TOPIC
8W-01 thru
8W-09General information and Diagram
Overview
8W-10 thru
8W-19Main Sources of Power and
Vehicle Grounding
8W-20 thru
8W-29Starting and Charging
8W-30 thru
8W-39Powertrain/Drivetrain Systems
8W-40 thru
8W-49Body Electrical items and A/C
8W-50 thru
8W-59Exterior Lighting, Wipers and
Trailer Tow
8W-60 thru
8W-69Power Accessories
8W-70 Splice Information
8W-80 Connector Pin Outs
8W-91 Connector, Ground and Splice
Locations
8W - 01 - 6 8W-01 WIRING DIAGRAM INFORMATIONDR
WIRING DIAGRAM INFORMATION (Continued)
Page 721 of 2895

Component Page
Overdrive Switch...................... 8W-31
Overhead Map/Reading Lamp............ 8W-44
Oxygen Sensors....................... 8W-30
Oxygen Sensor Downstream Relay........ 8W-30
Park Brake Switch.................... 8W-40
Park Lamp Relay................... 8W-50, 52
Park/Turn Signal Lamps............. 8W-50, 52
Passenger Airbag On/Off Switch.......... 8W-43
Blend Door Actuators.................. 8W-42
Passenger Lumbar Switch............... 8W-63
Power Mirrors........................ 8W-62
Power Outlet......................... 8W-41
Power Outlet-Console.................. 8W-41
Power Seat Motors.................... 8W-63
Power Seat Switches................... 8W-63
Power Steering Pressure Switch.......... 8W-30
Power Window Circuit Breaker........... 8W-10
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Powertrain Control Module.............. 8W-30
PTCs............................... 8W-10
PTO Switch.......................... 8W-30
Radio............................... 8W-47
Recirculation Door Actuator............. 8W-42
Red Brake Warning Indicator Switch . . . 8W-34, 35
Remote Radio Switches................. 8W-47
Splices.............................. 8W-70
Seat Belt Pretensioners................. 8W-43
Seat Belt Switch-Driver................ 8W-40
Seat Belt Tensioner Reducer............. 8W-40
Seat Heater Interface Module............ 8W-63
Sentry Key Immobilizer Module.......... 8W-39
Spare Relay.......................... 8W-10
Speakers............................ 8W-47Component Page
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Starter Motor Relay................... 8W-21
Starter Motor.................... 8W-21, 21-3
Tail/Stop Lamps...................... 8W-52
Tail/Stop/Turn Signal Lamps.......... 8W-51, 52
Tail/Turn Lamps...................... 8W-52
Tailgate Lamp Assembly................ 8W-51
Throttle Position Sensor................ 8W-30
Throttle Position Switch................ 8W-30
Trailer Tow Connector.................. 8W-54
Trailer Tow Connector-Add On........... 8W-54
Trailer Tow Left Turn Relay............. 8W-54
Trailer Tow Right Turn Relay............ 8W-54
Transfer Case Control Module............ 8W-31
Transfer Case Mode Sensor.............. 8W-31
Transfer Case Selector Switch............ 8W-31
Transfer Case Shift Motor............... 8W-31
Transmission Control Module............ 8W-31
Transmission Control Relay............. 8W-31
Transmission Range Sensor.............. 8W-31
Transmission Solenoid Assembly.......... 8W-31
Transmission Solenoid/TRS Assembly...... 8W-31
Underhood Lamp...................... 8W-44
Vacuum Pump........................ 8W-30
Vehicle Speed Sensor................... 8W-30
Vistronic Fan Drive.................... 8W-30
Washer Fluid Level Switch.............. 8W-53
Washer Pump Motor-Front.............. 8W-53
Water In Fuel Sensor.................. 8W-30
Wheel Speed Sensors................... 8W-35
Wiper High/Low Relay................. 8W-53
Wiper Motor-Front.................... 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXDR
Page 780 of 2895

8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch..................8W-15-9, 11
A/C-Heater Control....................8W-15-15, 17
Adjustable Pedal Switch...................8W-15-17
Airbag Control Module....................8W-15-18
Airbag Control Module-Left Side Impact.........8W-15-18
Airbag Control Module-Right Side Impact........8W-15-18
Amplifier Audio........................8W-15-14
Automatic Day/Night Mirror................8W-15-15
Auxiliary Battery........................8W-15-7
Battery..............................8W-15-7
Brake Lamp Switch......................8W-15-13
Brake Transmission Shift Interlock Solenoid.......8W-15-14
Center High Mounted Stop Lamp/Cargo Lamp.....8W-15-15
Cigar Lighter Outlet.....................8W-15-17
Clearance Lamp No. 1....................8W-15-16
Clearance Lamp No. 2....................8W-15-16
Clearance Lamp No. 3....................8W-15-16
Clearance Lamp No. 4....................8W-15-16
Clearance Lamp No. 5....................8W-15-16
Clockspring...........................8W-15-12
Clutch Interlock Brake Switch..............8W-15-2, 5
Compass/Mini-Trip Computer................8W-15-15
Condenser Fan........................8W-15-4, 6
Controller Antilock Brake...................8W-15-4
Cylinder Lock Switch-Driver................8W-15-19
Cylinder Lock Switch-Passenger..............8W-15-19
Data Link Connector.....................8W-15-13
Data Link Connector-Engine................8W-15-11
Door Ajar Switch-Driver...................8W-15-19
Door Ajar Switch-Left Rear.................8W-15-20
Door Ajar Switch-Passenger.................8W-15-19
Door Ajar Switch-Right Rear................8W-15-20
Door Lock Motor/Ajar Switch-Driver............8W-15-19
Door Lock Motor/Ajar Switch-Left Rear..........8W-15-20
Door Lock Motor/Ajar Switch-Passenger.........8W-15-19
Door Lock Motor/Ajar Switch-Right Rear.........8W-15-20
Door Lock Switch-Passenger.................8W-15-19
Driver Door Module......................8W-15-21
Electric Brake Provision..................8W-15-4, 6
Engine Control Module....................8W-15-11
Fender Lamp-Front Left....................8W-15-3
Fender Lamp-Front Right...................8W-15-3
Fender Lamp-Rear Left....................8W-15-3
Fender Lamp-Rear Right...................8W-15-3
Fog Lamp-Left........................8W-15-2, 5
Fog Lamp-Right.......................8W-15-2, 5
Fuel Heater...........................8W-15-11
Fuel Pump Module....................8W-15-3, 4, 6
G100................................8W-15-7
G101................................8W-15-7
G102................................8W-15-7
G103................................8W-15-2
G104..............................8W-15-5, 6
G105................................8W-15-7
G106................................8W-15-4
G107............................8W-15-8, 9, 10
G108................................8W-15-7
G109................................8W-15-7
G114 ...............................8W-15-11
G117 ...............................8W-15-11
Component Page
G120...............................8W-15-11
G201.............................8W-15-12, 13
G202.............................8W-15-14, 15
G203...............................8W-15-17
G204...............................8W-15-18
G301...............................8W-15-20
G302...............................8W-15-22
Generator..........................8W-15-10, 11
Headlamp Switch.......................8W-15-12
Headlamp-Left........................8W-15-2, 5
Headlamp-Right.........................8W-15-7
Heated Seat Cushion-Driver.................8W-15-22
Heated Seat Cushion-Passenger..............8W-15-22
Heated Seat Switch-Driver.................8W-15-13
Heated Seat Switch-Passenger...............8W-15-13
Horn-High Note.......................8W-15-4, 6
Horn-Low Note........................8W-15-4, 6
Ignition Switch.........................8W-15-12
Instrument Cluster....................8W-15-12, 14
Intake Air Heater Relay No. 1................8W-15-7
Intake Air Heater Relay No. 2................8W-15-7
Integrated Power Module..............8W-15-2, 4, 5, 8
Leak Detection Pump.....................8W-15-10
License Lamp-Left.......................8W-15-3
License Lamp-Right......................8W-15-3
Lift Pump Motor........................8W-15-11
Overdrive Switch.......................8W-15-13
Oxygen Sensor 1/1 Upstream................8W-15-10
Oxygen Sensor 1/2 Downstream.............8W-15-9, 10
Oxygen Sensor 2/1 Upstream................8W-15-10
Oxygen Sensor 2/2 Downstream.............8W-15-9, 10
Park/Turn Signal Lamp-Left Front............8W-15-2, 6
Park/Turn Signal Lamp-Right Front............8W-15-7
Power Mirror-Left.......................8W-15-21
Power Mirror-Right......................8W-15-22
Power Outlet..........................8W-15-17
Power Outlet-Console.....................8W-15-21
Power Seat Switch-Driver..................8W-15-21
Power Seat Switch-Passenger................8W-15-21
Power Steering Pressure Switch...............8W-15-9
Powertrain Control Module.............8W-15-8, 10, 11
Radio...............................8W-15-15
Red Brake Warning Indicator Switch..........8W-15-2, 6
Seat Belt Switch-Driver...................8W-15-20
Seat Heater Interface Module................8W-15-22
Sentry Key Immobilizer Module..............8W-15-12
Speed Control Servo.....................8W-15-2, 5
Tail/Stop/Turn Signal Lamp-Left...............8W-15-3
Tail/Stop/Turn Signal Lamp-Right..............8W-15-3
Tailgate Lamp Assembly....................8W-15-3
Trailer Tow Connector..................8W-15-3, 4, 6
Trailer Tow Connector-Add On.............8W-15-3, 4, 6
Transfer Case Control Module...............8W-15-17
Transfer Case Selector Switch................8W-15-13
Transmission Control Module.................8W-15-8
Underhood Lamp.......................8W-15-2, 6
Vacuum Pump..........................8W-15-7
Washer Pump Motor-Front.................8W-15-4, 7
Wiper Motor-Front....................8W-15-2, 4, 5
DR8W-15 GROUND DISTRIBUTION 8W - 15 - 1
Page 816 of 2895

8W-30 FUEL/IGNITION SYSTEM
Component PageA/C Compressor Clutch Relay...........8W-30-27, 36, 83
A/C Pressure Transducer.......8W-30-19, 20, 21, 48, 53, 70
Accelerator Pedal Position Sensor.............8W-30-55
Adjustable Pedal Motor....................8W-30-87
Adjustable Pedal Relay....................8W-30-87
Adjustable Pedal Switch...................8W-30-87
Ambient Temperature Sensor................8W-30-56
Auto Shut Down Relay..................8W-30-4, 31
Battery..............................8W-30-77
Battery Temperature Sensor............8W-30-28, 39, 81
Brake Lamp Switch.............8W-30-25, 35, 65, 82, 89
Camshaft Position Sensor.......8W-30-17, 18, 37, 55, 70, 71
Capacitor.........................8W-30-6, 11, 43
Clockspring..................8W-30-25, 35, 65, 84, 90
Clutch Interlock Brake Switch...............8W-30-32
Coil On Plug No. 1...................8W-30-8, 42, 61
Coil On Plug No. 2...................8W-30-7, 40, 60
Coil On Plug No. 3...................8W-30-8, 42, 61
Coil On Plug No. 4...................8W-30-7, 40, 60
Coil On Plug No. 5...................8W-30-6, 41, 61
Coil On Plug No. 6...................8W-30-6, 43, 60
Coil On Plug No. 7....................8W-30-41, 61
Coil On Plug No. 8....................8W-30-43, 60
Condenser Fan Relay...................8W-30-27, 36
Controller Antilock Brake...........8W-30-23, 33, 38, 82
Crankshaft Position Sensor.............8W-30-17, 18, 37
Data Link Connector..........8W-30-27, 36, 46, 80, 89, 91
Data Link Connector-Engine................8W-30-75
Electronic Throttle Control Module............8W-30-63
Engine Control Module......8W-30-67, 68, 69, 70, 71, 72, 73,
74, 75, 76, 77, 78, 79, 80, 81, 82,
83, 84, 90, 91
Engine Coolant Temperature
Sensor.................8W-30-19, 20, 21, 48, 64, 72
Engine Oil Pressure Switch......8W-30-19, 20, 21, 29, 78, 81
EVAP/Purge Solenoid...................8W-30-28, 39
Front Control Module.....................8W-30-87
Fuel Heater...........................8W-30-85
Fuel Heater Relay.......................8W-30-85
Fuel Injector No. 1...............8W-30-8, 9, 11, 42, 62
Fuel Injector No. 2...............8W-30-7, 9, 12, 40, 59
Fuel Injector No. 3...............8W-30-8, 9, 11, 42, 62
Fuel Injector No. 4...............8W-30-7, 9, 12, 40, 60
Fuel Injector No. 5...............8W-30-6, 9, 11, 41, 62
Fuel Injector No. 6...............8W-30-6, 9, 12, 43, 59
Fuel Injector No. 7................8W-30-9, 11, 41, 62
Fuel Injector No. 8................8W-30-9, 12, 43, 59
Fuel Injector No. 9.......................8W-30-11
Fuel Injector No. 10......................8W-30-12
Fuel Injector Pack No. 1...................8W-30-67
Fuel Injector Pack No. 2..............8W-30-67, 68, 69
Fuel Injector Pack No. 3...................8W-30-69
Fuel Pump Module................8W-30-3, 30, 79, 83
Fuel Pump Motor.......................8W-30-76
Fuel Pump Relay......................8W-30-3, 30
Fuel Rail Pressure Sensor..................8W-30-74
Fuse 2.............................8W-30-4, 31
Fuse 5............................8W-30-50, 88
Fuse 12.............................8W-30-85
Fuse 17............................8W-30-3, 30
Fuse 19.......................8W-30-2, 29, 77, 90
Fuse 36...........................8W-30-79, 87
Fuse 40.............................8W-30-87
Fuse 49............................8W-30-4, 31
Fuse 50...........................8W-30-28, 88Component PageFusible Link..........................8W-30-77
G103.........................8W-30-3, 25, 30, 35
G104.........................8W-30-3, 25, 30, 35
G105.............................8W-30-81, 86
G106...............................8W-30-85
G107.........8W-30-2, 16, 24, 29, 34, 40, 42, 45, 47, 50, 54
G114 ...............................8W-30-78
G117 ...............................8W-30-91
G120.............................8W-30-75, 85
G201..........................8W-30-23, 33, 91
G203...............................8W-30-87
Generator.......................8W-30-24, 34, 75
Idle Air Control Motor..................8W-30-27, 36
Ignition Coil...........................8W-30-9
Ignition Coil-Left.......................8W-30-10
Ignition Coil-Right.......................8W-30-10
Ignition Switch....................8W-30-23, 33, 46
Inlet Air Temperature/Pressure Sensor..........8W-30-73
Input Speed Sensor......................8W-30-49
Intake Air Heater Relay No. 1...............8W-30-81
Intake Air Heater Relay No. 2...............8W-30-81
Intake Air Temperature Sensor......8W-30-19, 20, 21, 48, 64
Intake Air Temperature/Manifold Absolute Pressure
Sensor............................8W-30-74
Integrated Power Module . . 8W-30-2, 3, 4, 26, 27, 29, 30, 31, 36,
50, 77, 79, 80, 83, 85, 86, 87, 88, 90
Knock Sensor..........................8W-30-22
Knock Sensor-Left.......................8W-30-57
Knock Sensor-Right......................8W-30-57
Leak Detection Pump..................8W-30-24, 34
Lift Pump Motor........................8W-30-75
Line Pressure Sensor.....................8W-30-44
Manifold Absolute Pressure
Sensor.................8W-30-19, 20, 21, 48, 55, 64
Output Speed Sensor................8W-30-26, 49, 88
Overdrive Switch...................8W-30-23, 33, 91
Oxygen Sensor 1/1 Upstream.......8W-30-13, 14, 15, 47, 54
Oxygen Sensor 1/2 Downstream.....8W-30-13, 14, 16, 45, 54
Oxygen Sensor 2/1 Upstream..............8W-30-15, 47
Oxygen Sensor 2/2 Downstream............8W-30-16, 45
Oxygen Sensor Downstream Relay...........8W-30-4, 31
Power Steering Pressure Switch............8W-30-24, 34
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7, 8, 9, 10, 11,
12, 13, 14, 15, 16 17, 18, 19, 20, 21, 22, 23, 24, 25, 27, 28, 29,
30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46,
47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63,
64, 65, 66, 77, 79, 82, 84, 85, 88, 89, 90, 91
PTCNo.1 ...........8W-30-2, 3, 27, 29, 30, 36, 80, 83, 86
PTO Switch.........................8W-30-23, 33
Speed Control Servo.................8W-30-25, 35, 89
Speed Control Switch-Left.............8W-30-65, 84, 90
Speed Control Switch-Right............8W-30-65, 84, 90
Starter Motor Relay......................8W-30-29
Throttle Position Sensor.................8W-30-22, 44
Throttle Position Switch...................8W-30-72
Transfer Case Control Module...............8W-30-65
Transmission Control Module.......8W-30-17, 23, 33, 38, 66
Transmission Control Relay............8W-30-26, 50, 88
Transmission Range Sensor..................8W-30-5
Transmission Solenoid Assembly.......8W-30-20, 21, 26, 88
Transmission Solenoid/TRS Assembly . . 8W-30-5, 32, 50, 51, 52
Vacuum Pump.........................8W-30-86
Vehicle Speed Sensor.....................8W-30-71
Vistronic Fan Drive......................8W-30-79
Water In Fuel Sensor...................8W-30-72, 76
DR8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1
Page 1070 of 2895

Component Page
Glove Box Lamp And Switch.......... 8W-80-63
Headlamp Switch................... 8W-80-63
Headlamp-Left..................... 8W-80-64
Headlamp-Right.................... 8W-80-64
Heated Seat Cushion-Passenger........ 8W-80-64
Heated Seat Switch-Driver............ 8W-80-64
Heated Seat Switch-Passenger......... 8W-80-65
Horn Switch....................... 8W-80-65
Horn-High Note.................... 8W-80-65
Horn-Low Note..................... 8W-80-65
Idle Air Control Motor (3.7L/5.9L/8.0L) . . 8W-80-65
Idle Air Control Motor (NGC).......... 8W-80-66
Ignition Coil (5.9L).................. 8W-80-66
Ignition Coil-Left (8.0L).............. 8W-80-66
Ignition Coil-Right (8.0L)............. 8W-80-66
Ignition Switch..................... 8W-80-67
Inlet Air Temperature/ Pressure Sensor
(Diesel)......................... 8W-80-67
Input Speed Sensor (3.7L/4.7L/5.7L)..... 8W-80-67
Instrument Cluster C1............... 8W-80-68
Instrument Cluster C2............... 8W-80-68
Instrument Cluster C3............... 8W-80-69
Intake Air Temperature Sensor........ 8W-80-69
Intake Air Temperature/Manifold Absolute
Pressure Sensor (Diesel)............ 8W-80-69
Integrated Power Module C1.......... 8W-80-70
Integrated Power Module C2.......... 8W-80-70
Integrated Power Module C3.......... 8W-80-71
Integrated Power Module C4.......... 8W-80-71
Integrated Power Module C5.......... 8W-80-72
Integrated Power Module C6.......... 8W-80-72
Integrated Power Module C7.......... 8W-80-73
Knock Sensor (3.7L)................. 8W-80-73
Knock Sensor-Left (5.7L)............. 8W-80-74
Knock Sensor-Right (5.7L)............ 8W-80-74
Leak Detection Pump (NGC).......... 8W-80-74
Leak Detection Pump................ 8W-80-74
License Lamp-Left.................. 8W-80-74
License Lamp-Right................. 8W-80-75
Lift Pump Motor (Diesel)............. 8W-80-75
Line Pressure Sensor (3.7L/5.7L)....... 8W-80-75
Line Pressure Sensor (4.7L)........... 8W-80-75
Lumbar Motor-Driver................ 8W-80-76
Lumbar Motor-Passenger............. 8W-80-76
Manifold Absolute Pressure Sensor
(3.7L/4.7L/5.7L).................. 8W-80-76
Manifold Absolute Pressure Sensor
(5.9L/8.0L)...................... 8W-80-76
Mode Door Actuator 1 (Panel To Floor) . . . 8W-80-77
Mode Door Actuator 2 (Defrost To Floor) . 8W-80-77
Multi-Function Switch............... 8W-80-77
Output Speed Sensor (3.7L/4.7L/5.7L) . . . 8W-80-77
Output Speed Sensor (5.9L)........... 8W-80-77
Output Speed Sensor (Diesel).......... 8W-80-78Component Page
Overdrive Switch................... 8W-80-78
Overhead Map/Reading Lamp (Except
Base).......................... 8W-80-78
Oxygen Sensor 1/1 Upstream.......... 8W-80-78
Oxygen Sensor 1/2 Downstream........ 8W-80-79
Oxygen Sensor 2/1 Upstream (California 4.7L/
California 5.9L).................. 8W-80-79
Oxygen Sensor 2/2 Downstream (California
4.7L/California 5.9L)............... 8W-80-79
Park/Turn Signal Lamp-Left Front...... 8W-80-80
Park/Turn Signal Lamp-Right Front.... 8W-80-80
Passenger Blend Door Actuator (Dual-
Zone).......................... 8W-80-80
Passenger Lumbar Switch............ 8W-80-80
Power Mirror-Left................... 8W-80-80
Power Mirror-Right................. 8W-80-81
Power Outlet...................... 8W-80-81
Power Outlet-Console (Except Base)..... 8W-80-81
Power Seat Motor-Driver Front Vertical . . 8W-80-81
Power Seat Motor-Driver Horizontal.... 8W-80-82
Power Seat Motor-Driver Rear Vertical . . 8W-80-82
Power Seat Switch-Driver............ 8W-80-82
Power Seat Switch-Passenger.......... 8W-80-82
Power Steering Pressure Switch
(3.7L/4.7L/5.7L).................. 8W-80-83
Power Window Motor-Driver.......... 8W-80-83
Power Window Motor-Left Rear........ 8W-80-83
Power Window Motor-Passenger........ 8W-80-83
Power Window Motor-Right Rear....... 8W-80-83
Power Window Switch-Left Rear....... 8W-80-84
Power Window Switch-Right Rear...... 8W-80-84
Power Window-Circuit Breaker........ 8W-80-84
Powertrain Control Module........... 8W-80-84
Powertrain Control Module........... 8W-80-85
Powertrain Control Module........... 8W-80-86
Powertrain Control Module C1 (JTEC) . . . 8W-80-87
Powertrain Control Module C1 (NGC) . . . 8W-80-88
Powertrain Control Module C2 (JTEC) . . . 8W-80-89
Powertrain Control Module C2 (NGC) . . . 8W-80-90
Powertrain Control Module C3 (JTEC) . . . 8W-80-91
Powertrain Control Module C3 (NGC) . . . 8W-80-92
Powertrain Control Module C4 (NGC) . . . 8W-80-93
Radio (Base)....................... 8W-80-94
Radio (Premium)................... 8W-80-94
Recirculation Door Actuator........... 8W-80-95
Remote Radio Switch-Left............ 8W-80-95
Remote Radio Switch-Right........... 8W-80-95
Seat Heater Interface Module.......... 8W-80-95
Sentry Key Immobilizer Module........ 8W-80-96
Speaker-Center Instrument Panel...... 8W-80-96
Speaker-Left Front Door.............. 8W-80-96
Speaker-Left Instrument Panel........ 8W-80-96
Speaker-Left Rear.................. 8W-80-96
Speaker-Right Front Door............ 8W-80-97
DR8W-80 CONNECTOR PIN-OUTS 8W - 80 - 3
Page 1150 of 2895

POWER STEERING PRESSURE SWITCH (3.7L/4.7L/5.7L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z244 20BK/DG GROUND
2 S28 18YL/BK P/S SWITCH SIGNAL
POWER WINDOW MOTOR-DRIVER - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Q21 14WT LEFT FRONT WINDOW DRIVER (DOWN)
2 Q11 14LB LEFT FRONT WINDOW DRIVER (UP)
POWER WINDOW MOTOR-LEFT REAR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Q23 14RD/WT DRIVER REAR WINDOW DRIVER (DOWN)
2 Q13 14DB DRIVER REAR WINDOW DRIVER (UP)
POWER WINDOW MOTOR-PASSENGER - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Q22 14VT RIGHT FRONT WINDOW DRIVER (DOWN)
2 Q12 14BR RIGHT FRONT WINDOW DRIVER (UP)
POWER WINDOW MOTOR-RIGHT REAR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Q24 14RD/WT PASSENGER REAR WINDOW DRIVER (DOWN)
2 Q12 14DB PASSENGER REAR WINDOW DRIVER (UP)
DR8W-80 CONNECTOR PIN-OUTS 8W - 80 - 83