electrical DODGE RAM 2003 Service Owner's Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2003, Model line: RAM, Model: DODGE RAM 2003Pages: 2895, PDF Size: 83.15 MB
Page 295 of 2895

CONDITION POSSIBLE CAUSES CORRECTION
TEMPERATURE GAUGE READS
HIGH. COOLANT MAY OR MAY
NOT BE LEAKING FROM
SYSTEMNOTE:
Information on dash cluster is
displayed based on broadcast data
from ECM. DTC will be set for
engine sensor circuit concern.1. Vehicle overloaded, high ambient
(outside) temperatures with A/C
turned on, stop and go driving or
prolonged operation at idle speeds.1. Temporary condition, repair not
required. Notify customer of vehicle
operation instructions located in
Owners Manual.
2. Temperature gauge not
functioning correctly.2. Check cluster (Refer to 8 -
ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND
TESTING)
3. Air trapped in cooling system 3. Drain cooling system (Refer to 7 -
COOLING - STANDARD
PROCEDURE) and refill (Refer to 7
- COOLING - STANDARD
PROCEDURE)
4. Radiator cap faulty. 4. Replace radiator cap.
5. Plugged A/C or radiator cooling
fins.5. Clean all debris away from A/C
and radiator cooling fins.
6. Coolant mixture incorrect. 6. Drain cooling system (Refer to 7 -
COOLING - STANDARD
PROCEDURE) refill with correct
mixture (Refer to 7 - COOLING -
STANDARD PROCEDURE).
7. Thermostat stuck shut. 7. Inspect and test thermostat.
Replace thermostat if necessary.
8. Bug screen or winter front being
used.8. Remove bug screen or winter
front.
9. Electronically controlled viscous
fan drive not operating properly.9. Check viscous fan (Refer to 7 -
COOLING/ENGINE/FAN DRIVE
VISCOUS CLUTCH - DIAGNOSIS
AND TESTING)
10. Cylinder head gasket leaking. 10. Check for leaking head gaskets
(Refer to 7 - COOLING -
DIAGNOSIS AND TESTING).
11. Heater core leaking. 11. Replace heater core.
12. Cooling system hoses leaking. 12. Tighten clamps or Replace
hoses.
13. Brakes dragging. 13. Check brakes. (Refer to 5 -
BRAKES/HYDRAULIC/
MECHANICAL - DIAGNOSIS AND
TESTING)
14. Accessory drive belt. 14. Inspect. Replace as necessary.
15. Water Pump. 15. Inspect and replace as
necessary.
7 - 8 COOLINGDR
COOLING (Continued)
Page 296 of 2895

CONDITION POSSIBLE CAUSES CORRECTION
TEMPERATURE GAUGE READING
INCONSISTENT (ERRATIC,
CYCLES OR FLUCTUATES)NOTE:
Information on dash cluster is
displayed based on broadcast data
from ECM. DTC will be set for
engine sensor circuit concern.1. Heavy duty cooling system,
extreme cold ambient (outside)
temperature or heater blower motor
in high position.1. None. System operating normally.
2. Temperature gauge or sensor
defective.2. Check cluster or engine coolant
temp sensor (Refer to 8 -
ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND
TESTING)
3. Temporary heavy usage or load. 3. None. Normal condition.
4. Air trapped in cooling system. 4. Fill cooling system (Refer to 7 -
COOLING - STANDARD
PROCEDURE).
5. Water pump 5. Replace water pump.
6. Air leak on suction side of water
pump.6. Check for leak. (Refer to 7 -
COOLING - DIAGNOSIS AND
TESTING)
RADIATOR CAP LEAKING STEAM
AND /OR COOLANT INTO
RESERVOIR BOTTLE.
(TEMPERATURE GAUGE MAY
READ HIGH)1. Radiator cap defective. 1. Replace radiator cap.
2. Radiator neck surface damaged. 2. Replace radiator.
HOSE OR HOSES COLLAPSE
WHEN ENGINE IS COOLING.1. Vacuum created in cooling
system on engine cool-down is not
being relieved through coolant
reservoir/overflow system.1. Replace radiator cap, check vent
hose between radiator and reservoir
bottle for blockage also check
reservoir bottle vent for blockage.
NOISY FAN 1. Fan blade(s) loose, damaged. 1. Replace fan blade assembly.
2. Electronically controlled viscous
fan drive.2. None. Normal condition.
3. Fan blades striking surrounding
objects.3. Locate contact point and repair
as necessary.
4. Electronically controlled viscous
fan drive bearing.4. Check viscous fan (Refer to 7 -
COOLING/ENGINE/FAN DRIVE
VISCOUS CLUTCH - DIAGNOSIS
AND TESTING)
5. Electronically controlled viscous
fan stuck on5. Check viscous fan (Refer to 7 -
COOLING/ENGINE/FAN DRIVE
VISCOUS CLUTCH - DIAGNOSIS
AND TESTING)
6. Obstructed air flow through
radiator.6. Remove obstruction.
DRCOOLING 7 - 9
COOLING (Continued)
Page 297 of 2895

CONDITION POSSIBLE CAUSES CORRECTION
INADEQUATE AIR CONDITIONER
PERFORMANCE (COOLING
SYSTEM SUSPECTED)1. Radiator and/or A/C condenser
air flow obstructed.1. Remove obstruction and/or clean.
2. Electronically controlled viscous
fan drive not working.2. Check fan drive. (Refer to 7 -
COOLING/ENGINE/FAN DRIVE
VISCOUS CLUTCH - DIAGNOSIS
AND TESTING)
3. Air seals around radiator
damaged or missing.3. Inspect air seals, repair or
replace as necessary.
INADEQUATE HEATER
PERFORMANCE. GAUGE MAY OR
MAY NOT READ LOW.1. Heavy duty cooling system, and
cooler ambient temperatures.1. None. Normal condition.
2. Obstruction in heater hoses. 2. Remove hoses, remove
obstruction.
3. Electronically controlled viscous
fan stuck onCheck fan drive. (Refer to 7 -
COOLING/ENGINE/FAN DRIVE
VISCOUS CLUTCH - DIAGNOSIS
AND TESTING)
4. Water pump damaged. 4. Replace water pump.
HEAT ODOR 1. Damaged or missing drive line
heat shields.1. Repair or replace damaged or
missing heat shields.
2. Electronically controlled viscous
fan drive damaged.2. Check thermal viscous fan drive.
(Refer to 7 - COOLING/ENGINE/
FAN DRIVE VISCOUS CLUTCH -
DIAGNOSIS AND TESTING)
DIAGNOSIS AND TESTING - PRELIMINARY
CHECKS
ENGINE COOLING SYSTEM OVERHEATING
Establish what driving conditions caused the com-
plaint. Abnormal loads on the cooling system such as
the following may be the cause:
²PROLONGED IDLE
²VERY HIGH AMBIENT TEMPERATURE
²SLIGHT TAIL WIND AT IDLE
²SLOW TRAFFIC
²TRAFFIC JAMS
²HIGH SPEED OR STEEP GRADES
Driving techniques that avoid overheating are:
²Idle with A/C off when temperature gauge is at
end of normal range.
²Increasing engine speed for more air flow is rec-
ommended.
TRAILER TOWING:
Consult Trailer Towing section of owners manual.
Do not exceed limits.RECENT SERVICE OR ACCIDENT REPAIR:
Determine if any recent service has been per-
formed on vehicle that may effect the cooling system.
This may be:
²Engine adjustments (incorrect timing)
²Slipping engine accessory drive belt(s)
²Brakes (possibly dragging)
²Changed parts. Incorrect water pump or pump
rotating in wrong direction due to belt not correctly
routed
²Reconditioned radiator or cooling system refill-
ing (possibly under filled or air trapped in system).
²Service to electrically controlled viscous fan
clutch
NOTE: If investigation reveals none of the previous
items as a cause for an engine overheating com-
plaint, refer to COOLING SYSTEM DIAGNOSIS
CHART BELOW.
These charts are to be used as a quick-reference
only. Refer to COOLING SYSTEM DIAGNOSIS
CHART
7 - 10 COOLINGDR
COOLING (Continued)
Page 298 of 2895

COOLING SYSTEM DIAGNOSIS CHART
CONDITION POSSIBLE CAUSES CORRECTION
TEMPERATURE GAUGE
READS LOW1. Has a Diagnostic Trouble
Code (DTC) been set indicating
a stuck open thermostat?1. (Refer to 25 - EMISSIONS CONTROL -
DESCRIPTION) for On-Board Diagnostics
and DTC information. Replace thermostat
if necessary.
2. Is the temperature sending
unit connected?2. Check the temperature sensor
connector. (Refer to 8 - ELECTRICAL/
INSTRUMENT CLUSTER - SCHEMATIC -
ELECTRICAL) Repair connector if
necessary.
3. Is the temperature gauge
operating OK?3. Check gauge operation. (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER/
ENGINE TEMPERATURE GAUGE -
DESCRIPTION). Repair as necessary.
4. Coolant level low in cold
ambient temperatures
accompanied with poor heater
performance.4. Check coolant level in the coolant
reserve/overflow tank or degas bottle and
the radiator. Inspect system for leaks.
Repair leaks as necessary. Refer to the
Coolant section of the manual text for
WARNINGS and CAUTIONS associated
with removing the radiator cap.
5. Improper operation of internal
heater doors or heater controls.5. Inspect heater and repair as necessary.
(Refer to 24 - HEATING & AIR
CONDITIONING - DIAGNOSIS AND
TESTING) for procedures.
DRCOOLING 7 - 11
COOLING (Continued)
Page 299 of 2895

CONDITION POSSIBLE CAUSES CORRECTION
TEMPERATURE GAUGE
READS HIGH OR THE
COOLANT WARNING LAMP
ILLUMINATES. COOLANT MAY
OR MAY NOT BE LOST OR
LEAKING FROM THE COOLING
SYSTEM1. Trailer is being towed, a steep
hill is being climbed, vehicle is
operated in slow moving traffic,
or engine is being idled with
very high ambient (outside)
temperatures and the air
conditioning is on. Higher
altitudes could aggravate these
conditions.1. This may be a temporary condition and
repair is not necessary. Turn off the air
conditioning and attempt to drive the
vehicle without any of the previous
conditions. Observe the temperature
gauge. The gauge should return to the
normal range. If the gauge does not return
to the normal range, determine the cause
for overheating and repair. Refer to
Possible Causes (2-18).
2. Is the temperature gauge
reading correctly?2. Check gauge. (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER -
SCHEMATIC - ELECTRICAL). Repair as
necessary.
3. Is the temperature warning
illuminating unnecessarily?3. (Refer to 8 - ELECTRICAL/
INSTRUMENT CLUSTER - SCHEMATIC -
ELECTRICAL).
4. Coolant low in coolant
reserve/overflow tank and
radiator?4. Check for coolant leaks and repair as
necessary. (Refer to 7 - COOLING -
DIAGNOSIS AND TESTING).
5. Pressure cap not installed
tightly. If cap is loose, boiling
point of coolant will be lowered.
Also refer to the following Step
6.5. Tighten cap
6. Poor seals at the radiator
cap.6. (a) Check condition of cap and cap
seals. Refer to Radiator Cap. Replace cap
if necessary.
(b) Check condition of radiator filler neck.
If neck is bent or damaged, replace
radiator (5.9L) or degas bottle (3.7L, 4.7L).
7. Coolant level low in radiator
but not in coolant reserve/
overflow tank. This means the
radiator is not drawing coolant
from the coolant reserve/
overflow tank as the engine
cools (5.9L).7. (a) Check condition of radiator cap and
cap seals. Refer to Radiator Cap in this
Group. Replace cap if necessary.
(b) Check condition of radiator filler neck.
If neck is bent or damaged, replace
radiator.
(c) Check condition of the hose from the
radiator to the coolant tank. It should fit
tight at both ends without any kinks or
tears. Replace hose if necessary.
(d) Check coolant reserve/overflow tank
and tanks hoses for blockage. Repair as
necessary.
8. Incorrect coolant
concentration8. Check coolant. (Refer to LUBRICATION
& MAINTENANCE/FLUID TYPES -
DESCRIPTION).
9. Coolant not flowing through
system9. Check for coolant flow at radiator filler
neck with some coolant removed, engine
warm and thermostat open. Coolant
should be observed flowing through
radiator. If flow is not observed, determine
area of obstruction and repair as
necessary.
7 - 12 COOLINGDR
COOLING (Continued)
Page 300 of 2895

CONDITION POSSIBLE CAUSES CORRECTION
10. Radiator or A/C condenser
fins are dirty or clogged.10. Remove insects and debris. (Refer to
7 - COOLING - STANDARD
PROCEDURE).
11. Radiator core is corroded or
plugged.11. Have radiator re-cored or replaced.
12. Fuel or ignition system
problems.12. Refer to 14 - Fuel System or 8 -
Electrical for diagnosis and testing
procedures.
13. Dragging brakes. 13. Check and correct as necessary.
(Refer to 5 - BRAKES - DIAGNOSIS AND
TESTING) for correct procedures.
14. Bug screen or cardboard is
being , reducing airflow.14. Remove bug screen or cardboard.
15. Thermostat partially or
completely shut.15. Check thermostat operation and
replace as necessary. (Refer to 7 -
COOLING/ENGINE/ENGINE COOLANT
THERMOSTAT - REMOVAL) .
16. Viscous fan drive not
operating properly.16. Check fan drive operation and replace
as necessary. (Refer to 7 - COOLING/
ENGINE/FAN DRIVE VISCOUS CLUTCH
- REMOVAL).
17. Cylinder head gasket
leaking.17. Check for cylinder head gasket leaks.
(Refer to 7 - COOLING - DIAGNOSIS
AND TESTING).
18. Heater core leaking. 18. Check heater core for leaks. (Refer to
24 - HEATING & AIR CONDITIONING/
PLUMBING - DIAGNOSIS AND
TESTING). Repair as necessary.
DRCOOLING 7 - 13
COOLING (Continued)
Page 301 of 2895

CONDITION POSSIBLE CAUSES CORRECTION
Temperature gauge reading is
inconsistent (flucttuates, cycles
or is erratic)1. During cold weather
operation, with the heater blower
in the high position, the gauge
reading may drop slightly.1. A normal condition. No correction
necessary.
2. Temperature gauge or engine
mounted gauge sensor defective
or shorted. Also, corroded or
loose wiring in this circuit.2. Check operation of gauge and repair if
necessary. (Refer to 8 - ELECTRICAL/
INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING).
3. Gauge reading rises when
vehicle is brought to a stop after
heavy use (engine still running)3. A normal condition. No correction is
necessary. Gauge should return to normal
range after vehicle is driven.
4. Gauge reading high after
re-starting a warmed up (hot)
engine.4. A normal condition. No correction is
necessary. The gauge should return to
normal range after a few minutes of
engine operation.
5. Coolant level low in radiator
(air will build up in the cooling
system causing the thermostat
to open late).5. Check and correct coolant leaks. (Refer
to 7 - COOLING - DIAGNOSIS AND
TESTING).
6. Cylinder head gasket leaking
allowing exhaust gas to enter
cooling system causing a
thermostat to open late.6. (a) Check for cylinder head gasket
leaks. (Refer to 7 - COOLING -
DIAGNOSIS AND TESTING).
(b) Check for coolant in the engine oil.
Inspect for white steam emitting from the
exhaust system. Repair as necessary.
7. Water pump impeller loose on
shaft.7. Check water pump and replace as
necessary. (Refer to 7 - COOLING/
ENGINE/WATER PUMP - REMOVAL).
8. Loose accessory drive belt.
(water pump slipping)8. (Refer to 7 - COOLING/ACCESSORY
DRIVE/DRIVE BELTS - DIAGNOSIS AND
TESTING). Check and correct as
necessary.
9. Air leak on the suction side of
the water pump allows air to
build up in cooling system
causing thermostat to open late.9. Locate leak and repair as necessary.
PRESSURE CAP IS BLOWING
OFF STEAM AND/OR
COOLANT TO COOLANT TANK.
TEMPERATURE GAUGE
READING MAY BE ABOVE
NORMAL BUT NOT HIGH.
COOLANT LEVEL MAY BE
HIGH IN COOLANT RESERVE/
OVERFLOW TANK1. Pressure relief valve in
radiator cap is defective.1. Check condition of radiator cap and cap
seals. (Refer to 7 - COOLING/ENGINE/
RADIATOR PRESSURE CAP -
DIAGNOSIS AND TESTING). Replace cap
as necessary.
COOLANT LOSS TO THE
GROUND WITHOUT
PRESSURE CAP BLOWOFF.
GAUGE READING HIGH OR
HOT1. Coolant leaks in radiator,
cooling system hoses, water
pump or engine.1. Pressure test and repair as necessary.
(Refer to 7 - COOLING - DIAGNOSIS
AND TESTING).
7 - 14 COOLINGDR
COOLING (Continued)
Page 328 of 2895

RADIATOR FAN - 5.9L DIESEL
REMOVAL
CAUTION: If the electronically controlled viscous
fan drive is replaced because of mechanical dam-
age, the cooling fan blades should also be
inspected. Inspect for fatigue cracks, or loose rivets
that could have resulted from excessive vibration.
Replace fan blade assembly if any of these condi-
tions are found. Also inspect wiring harness and
connectors for damage.
(1) Disconnect the battery negative cables.
(2) Remove the fan shroud lower half. by unsnap-
ping the fastening tabs.
CAUTION: Do not remove the fan pulley bolts. This
pulley is under spring tension.
(3) Disconnect electrical connector.
(4) The electronically controlled viscous fan drive/
fan blade assembly is attached (threaded) to the fan
hub shaft (Fig. 5). Remove the fan blade/fan drive
assembly from fan pulley by turning the mounting
nut counterclockwise (as viewed from front). Threads
on the viscous fan drive areRIGHT-HAND.A
Snap-On 36 MM Fan Wrench (number SP346 from
Snap-On Cummins Diesel Tool Set number 2017DSP)
can be used. Place a bar or screwdriver between the
fan pulley bolts to prevent pulley from rotating.
(5) Remove the fan shroud and the fan blade/vis-
cous drive as an assembly from vehicle from under
the vehicle.
(6) Remove fan blade-to-viscous fan drive mount-
ing bolts.
(7) Inspect the fan for cracks, loose or bent fan
blades.
CAUTION: Some engines equipped with serpentine
drive belts have reverse rotating fans and viscous
fan drives. Installation of the wrong fan or viscous
fan drive can result in engine overheating.
CLEANING
Clean the fan blades using a mild soap and water.
Do not use an abrasive to clean the blades.
INSPECTION
WARNING: DO NOT ATTEMPT TO BEND OR
STRAIGHTEN FAN BLADES IF FAN IS NOT WITHIN
SPECIFICATIONS.CAUTION: If fan blade assembly is replaced
because of mechanical damage, water pump and
viscous fan drive should also be inspected. These
components could have been damaged due to
excessive vibration.
(1) Remove fan blade assembly from viscous fan
drive unit (six bolts).
(2) Lay fan on a flat surface with leading edge fac-
ing down. With tip of blade touching flat surface,
replace fan if clearance between opposite blade and
surface is greater than 2.0 mm (.090 inch). Rocking
motion of opposite blades should not exceed 2.0 mm
(.090 inch). Test all blades in this manner.
(3) Inspect fan assembly for cracks, bends, or bro-
ken welds. Replace fan if any damage is found.
INSTALLATION
(1) Install fan blade assembly to electrically con-
trolled viscous fan drive. Tighten mounting bolts to
23 N´m (17 ft. lbs.) torque.
(2) Position the fan blade/viscous fan drive to the
vehicle as an assembly.
(3) Install viscous fan drive assembly on fan hub
shaft (Fig. 5). Tighten mounting nut to 33 N´m (24 ft.
lbs.) torque.
(4) Connect electrical connector.
Fig. 5 Fan Blade/Viscous Fan Drive
1 - ELECTRICAL CONNECTOR
2 - VISCOUS FAN DRIVE
3 - FAN BLADE
4 - BOLT
5 - FAN DRIVE
DRENGINE 7 - 41
Page 329 of 2895

(5) Install the lower fan shroud into position and
verify the locking tabs have seated.
(6) Connect the battery negative cables.
NOTE:
Viscous Fan Drive Fluid Pump Out Requirement:
After installing a new viscous fan drive, bring the
engine speed up to approximately 2000 rpm and
hold for approximately two minutes. This will
ensure proper fluid distribution within the drive.
ENGINE BLOCK HEATER
DESCRIPTION
WARNING: DO NOT OPERATE ENGINE UNLESS
BLOCK HEATER CORD HAS BEEN DISCONNECTED
FROM POWER SOURCE AND SECURED IN PLACE.
THE POWER CORD MUST BE SECURED IN ITS
RETAINING CLIPS AND ROUTED AWAY FROM
EXHAUST MANIFOLDS AND MOVING PARTS.
An optional engine block heater is available with
all models. The heater is equipped with a power cord.
The cord is attached to an engine compartment com-
ponent with tie-straps. The heater warms the engine
providing easier engine starting and faster warm-up
in low temperatures. The heater is mounted in a core
hole of the engine cylinder block in place of a freeze
plug with the heating element immersed in engine
coolant. The 5.9L gas powered engine has the block
heater located on the right side of engine next to the
oil filter (Fig. 6). The 3.7L/4.7L gas powered engines
have the block heater located to the rear on the right
side of the engine (Fig. 7).
OPERATION
The heater warms the engine coolant providing
easier engine starting and faster warm-up in low
temperatures. Connecting the power cord to a
grounded 110-120 volt AC electrical outlet with a
grounded three wire extension cord provides the elec-
tricity needed to heat the element.
DIAGNOSIS AND TESTING Ð ENGINE BLOCK
HEATER
If the unit does not operate, possible causes can be
either the power cord or the heater element. Test the
power cord for continuity with a 110-volt voltmeter or
110-volt test light. Test heater element continuity
with an ohmmeter or a 12-volt test light.
CAUTION: To prevent damage, the power cord must
be secured in it's retainer clips and away from any
components that may cause abrasion or damage,
such as linkages, exhaust components, etc.
Fig. 6 Engine Block Heater - 5.9L
1 - FREEZE PLUG HOLE
2 - BLOCK HEATER
3 - SCREW
4 - POWER CORD (120V AC)
5 - HEATING COIL
6 - OIL FILTER
Fig. 7 Engine Block Heater - 3.7L/4.7L
1 - ENGINE BLOCK HEATER
7 - 42 ENGINEDR
RADIATOR FAN - 5.9L DIESEL (Continued)
Page 330 of 2895

REMOVAL
(1) Disconnect the battery negative cable.
(2) Drain the coolant (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(3) Remove the power cord from the heater by
unplugging (Fig. 8).
(4) Loosen (but do not completely remove) the
screw at center of block heater (Fig. 8).
(5) Remove the block heater by carefully prying
from side-to-side. Note the direction of the heating
element coil (up or down). The element coil must be
installed correctly to prevent damage.
INSTALLATION
(1) Clean and inspect the block heater hole.
(2) Install the new O-ring seal(s) to heater.
(3) Insert the block heater into cylinder block and
position the element properly.
(4) With the heater fully seated, tighten center
screw to 2 N´m (17 in. lbs.).
(5) Fill the cooling system with the recommended
coolant. (Refer to 7 - COOLING - STANDARD PRO-
CEDURE).
(6) Start and warm the engine.
(7) Check the block heater for leaks.
ENGINE BLOCK HEATER - 5.9L
DIESEL
DESCRIPTION
WARNING: DO NOT OPERATE ENGINE UNLESS
BLOCK HEATER CORD HAS BEEN DISCONNECTED
FROM POWER SOURCE AND SECURED IN PLACE.
THE POWER CORD MUST BE SECURED IN ITS
RETAINING CLIPS AND ROUTED AWAY FROM
EXHAUST MANIFOLDS AND MOVING PARTS.
An optional engine block heater is available on all
models. The heater is equipped with a power cord.
The heater is mounted in a threaded hole of the
engine cylinder block with the heating element
immersed in engine coolant. The cord is attached to
an engine compartment component with tie-straps.
The 5.9L diesel engine has the block heater located
on the right side of the engine below the exhaust
manifold next to the oil cooler (Fig. 9).
OPERATION
The heater warms the engine coolant providing
easier engine starting and faster warm-up in low
temperatures. Connecting the power cord to a
grounded 110-120 volt AC electrical outlet with a
grounded three wire extension cord provides the elec-
tricity needed to heat the element.
REMOVAL
(1) Disconnect the battery negative cables.
(2) Drain coolant from radiator and cylinder block
(Refer to 7 - COOLING - STANDARD PROCE-
DURE).
(3) Unscrew the power cord retaining cap and dis-
connect cord from heater element.
Fig. 8 Engine Block Heater
1 - FREEZE PLUG HOLE
2 - BLOCK HEATER
3 - SCREW
4 - POWER CORD (120V AC)
5 - HEATING COIL
6 - OIL FILTER
Fig. 9 Engine Block Heater±5.9L Diesel Engine
1 - BLOCK HEATER
DRENGINE 7 - 43
ENGINE BLOCK HEATER (Continued)