wheel alignment DODGE RAM 2003 Service Manual PDF

(11) On 2-wheel drive transmission, thread one
Alignment Pin 8120 in center or passenger side hole
of output shaft bearing retainer. Then position
retainer on fifth gear as shown (Fig. 88).
(12) Assemble 1-2 and fifth reverse-shift forks (Fig.
89). Arm of fifth-reverse fork goes through slot in 1-2
fork.
(13) Install assembled shift forks in synchro
sleeves and verify forks are seated in sleeves (Fig.
90).
REAR HOUSING - 2WD
NOTE: Transmission shift components must be in
Neutral position to prevent damaging the synchro
and shift components when installing the housings.
(1) Drive adapter housing alignment dowels back
into housing until dowels are flush with mounting
surface (Fig. 91).
Fig. 88 ALIGN OUTPUT SHAFT BEARING RETAINER
1 - ALIGNMENT PIN
2 - OUTPUT SHAFT BEARING RETAINER
Fig. 89 1-2 & FIFTH-REVERSE SHIFT FORKS
1 - 1-2 FORK
2 - 1-2 FORK ARM
3 - FIFTH-REVERSE FORK
Fig. 90 SHIFT FORKS IN SYNCHRO
1 - SYNCHRO SLEEVES
2 - FORK ARMS
3 - SHIFT FORKS
Fig. 91 REAR HOUSING DOWELS
1 - HOUSING ALIGNMENT DOWELS
2 - REAR HOUSING
3 - DOWEL FLUSH WITH SURFACE
DRMANUAL TRANSMISSION - NV3500 21 - 29
MANUAL TRANSMISSION - NV3500 (Continued)

ment Tool 6227-2. Overdrive unit cannot be installed
if splines are not aligned. If splines have rotated out
of alignment, unit will have to be disassembled to
realign splines.
(9)
Carefully slide Alignment Tool 6227-2 out of over-
drive planetary gear and overrunning clutch splines.
(10) Raise overdrive unit and carefully slide it
straight onto intermediate shaft. Insert park rod into
park lock reaction plug at same time. Avoid tilting
overdrive during installation as this could cause
planetary gear and overrunning clutch splines to
rotate out of alignment. If this occurs, it will be nec-
essary to remove and disassemble overdrive unit to
realign splines.
(11) Work overdrive unit forward on intermediate
shaft until seated against transmission case.
(12) Install bolts attaching overdrive unit to trans-
mission unit. Tighten bolts in diagonal pattern to 34
N´m (25 ft-lbs).
(13) Connect the transmission speed sensor and
overdrive wiring connectors.
(14) Install the transfer case, if equipped.
(15) Align and install rear propeller shaft, if nec-
essary. (Refer to 3 - DIFFERENTIAL & DRIVELINE/
PROPELLER SHAFT/PROPELLER SHAFT -
INSTALLATION)
OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON
RETAINER
DESCRIPTION
The overrunning clutch (Fig. 184) consists of an
inner race, an outer race (or cam), rollers and
springs, and the spring retainer. The number of roll-
ers and springs depends on what transmission and
which overrunning clutch is being dealt with.
OPERATION
As the inner race is rotated in a clockwise direction
(as viewed from the front of the transmission), the
race causes the rollers to roll toward the springs,
causing them to compress against their retainer. The
compression of the springs increases the clearance
between the rollers and cam. This increased clear-
ance between the rollers and cam results in a free-
wheeling condition. When the inner race attempts to
rotate counterclockwise, the action causes the rollers
to roll in the same direction as the race, aided by the
pushing of the springs. As the rollers try to move in
the same direction as the inner race, they are
wedged between the inner and outer races due to the
design of the cam. In this condition, the clutch is
locked and acts as one unit.
DISASSEMBLY
(1) Remove the overdrive piston (Fig. 185).
(2) Remove the overdrive piston retainer bolts.
(3) Remove overdrive piston retainer.
(4) Remove case gasket.
Fig. 185 Overdrive Piston Removal
1 - OVERDRIVE CLUTCH PISTON
2 - INTERMEDIATE SHAFT
3 - SELECTIVE SPACER
4 - PISTON RETAINER
Fig. 184 Overrunning Clutch
1 - OUTER RACE (CAM)
2 - ROLLER
3 - SPRING
4 - SPRING RETAINER
5 - INNER RACE (HUB)
DRAUTOMATIC TRANSMISSION - 48RE 21 - 415
OVERDRIVE UNIT (Continued)

(34) Install the 4C retainer/bulkhead into the
transmission case. Make sure that the oil feed holes
are pointing toward the valve body area. Rotate the
reaction annulus during the installation of the 4C
retainer/bulkhead to ease installation.
(35) Install the 4C retainer/bulkhead tapered
snap-ring into the transmission case (Fig. 43) with
the taper toward the front of the case. Make sure
that the open ends of the snap-ring are located in the
case opening toward the valve body area.
(36) Air check the 2C and 4C clutch operation.
(37) Using Alignment Plate 8261, Adapter 8266-17
from End-Play Tool Set 8266 and Dial Indicator
C-3339, measure and record the output shaft end-
play (Fig. 44). The correct output shaft end-play is
0.22-0.55 mm (0.009-0.021 in.). Adjust as necessary.
Install the chosen output shaft selective thrust plate
and re-measure end-play to verify selection.
(38) Apply a bead of RTV silicone and install the
extension/adapter housing onto the transmission
case.
(39) Install and torque the bolts to hold the exten-
sion/adapter housing onto the transmission case. The
correct torque is 54 N´m (40 ft.lbs.).
(40) Install the number 5 bearing and selective
thrust plate onto the 4C retainer/bulkhead (Fig. 45).
Be sure that the outer race of the bearing is against
the thrust plate.(41) Install the input clutch assembly into the
transmission case (Fig. 45). Make sure that the input
clutch assembly is fully installed by performing a
visual inspection through the input speed sensor
hole. If the tone wheel teeth on the input clutch
assembly are centered in the hole, the assembly is
fully installed.
(42) Install the number 1 bearing with the outer
race up in the pocket of the input clutch assembly
(Fig. 45).
Fig. 43 Install 4C Clutch Retainer/Bulkhead
1 - SNAP-RING
2 - 4C CLUTCH RETAINER/BULKHEAD
Fig. 44 Measure Output Shaft End Play
1 - TOOL 8261
2 - TOOL 8266
3 - TOOL C-3339
Fig. 45 Install Input Clutch Assembly
1 - BEARING NUMBER 5
2 - THRUST PLATE (SELECT)
3 - INPUT CLUTCH ASSEMBLY
4 - BEARING NUMBER 1
DRAUTOMATIC TRANSMISSION - 45RFE/545RFE 21 - 507
AUTOMATIC TRANSMISSION - 45RFE/545RFE (Continued)

STANDARD PROCEDURE - MATCH MOUNTING
Wheels and tires are match mounted at the factory.
This means that the high spot of the tire is matched
to the low spot on the wheel rim. Each are marked
with a bright colored temporary label on the out-
board surface for alignment. The wheel is also
marked permanently on the inside of the rim in the
tire well. This permanent mark may be a paint dot
or line, a permanent label or a stamped impression
such as an X. An optional location mark is a small
spherical indentation on the vertical face of the out-
board flange on some non styled base steel wheels.
The tire must be removed to locate the permanent
mark on the inside of the wheel.
Before dismounting a tire from its wheel, a refer-
ence mark should be placed on the tire at the valve
stem location. This reference will ensure that it is
remounted in the original position on the wheel.
(1) Remove the tire and wheel assembly from the
vehicle and mount on a service dynamic balance
machine.
(2) Measure the total runout on the center of the
tire tread rib with a dial indicator. Record the indi-
cator reading. Mark the tire to indicate the high spot.
Place a mark on the tire at the valve stem location
(Fig. 6).(3) Break down the tire and remount it 180
degrees on the rim (Fig. 7).
(4) Measure the total indicator runout again. Mark
the tire to indicate the high spot.
(5) If runout is still excessive, the following proce-
dures must be done.
Fig. 4 TIRE ROTATION PATTERN - SINGLE REAR
WHEEL (SRW)
Fig. 5 TIRE ROTATION PATTERN - DUAL REAR
WHEELS (DRW)
Fig. 6 First Measurement On Tire
1 - REFERENCE MARK
2 - 1ST MEASUREMENT
HIGH SPOT MARK TIRE AND RIM
3 - WHEEL
4 - VALVE STEM
Fig. 7 Remount Tire 180 Degrees
1 - VALVE STEM
2 - REFERENCE MARK
DRTIRES/WHEELS 22 - 3
TIRES/WHEELS (Continued)

WHEELS
DESCRIPTION
Original equipment wheels are designed for the
specified Maximum Vehicle Capacity.
All models use steel or aluminum drop center
wheels.
Aluminum wheels require special balance weights
and alignment equipment.
(1) On vehicles equipped with dual rear wheels,
The rim is an eight stud hole pattern wheel. The
wheels have a flat mounting surface (Fig. 18). The
slots in the wheel must be aligned to provide access
to the valve stem (Fig. 19).
OPERATION
The wheel (Fig. 20) has raised sections between
the rim flanges and the rim well. Initial inflation of
the tire forces the bead over these raised sections. In
case of tire failure, the raised sections hold the tire
in position on the wheel until the vehicle can be
brought to a safe stop.
DIAGNOSIS AND TESTING
WHEEL INSPECTION
Inspect wheels for:
²Excessive run out
²Dents or cracks
²Damaged wheel lug nut holes
²Air Leaks from any area or surface of the rim
NOTE: Do not attempt to repair a wheel by hammer-
ing, heating or welding.
If a wheel is damaged an original equipment
replacement wheel should be used. When obtaining
replacement wheels, they should be equivalent in
load carrying capacity. The diameter, width, offset,
pilot hole and bolt circle of the wheel should be the
same as the original wheel.
WARNING: FAILURE TO USE EQUIVALENT
REPLACEMENT WHEELS MAY ADVERSELY
AFFECT THE SAFETY AND HANDLING OF THE
VEHICLE. USED WHEELS ARE NOT RECOM-
MENDED. THE SERVICE HISTORY OF THE WHEEL
MAY HAVE INCLUDED SEVERE TREATMENT OR
VERY HIGH MILEAGE. THE RIM COULD FAIL WITH-
OUT WARNING.
Fig. 18 FLAT FACE WHEEL
1 - FLAT FACE
2 - VALVE STEM
Fig. 19 DUAL REAR WHEELS
1 - WINDOW OPENINGS (5)
2 - INBOARD VALVE STEM
3 - OUTBOARD VALVE STEM
Fig. 20 Safety Rim
1 - FLANGE
2 - RIDGE
3 - WELL
DRTIRES/WHEELS 22 - 11

AIRBAG CONTROL MODULE -
INSTALLATION......................8O-12
AIRBAG CONTROL MODULE -
OPERATION.........................8O-10
AIRBAG CONTROL MODULE -
OPERATION, SIDE IMPACT.............8O-54
AIRBAG CONTROL MODULE - REMOVAL . . 8O-11
AIRBAG INDICATOR - DESCRIPTION......8J-18
AIRBAG INDICATOR - OPERATION.......8J-18
AIRBAG ON/OFF SWITCH -
DESCRIPTION, PASSENGER............8O-38
AIRBAG ON/OFF SWITCH -
INSTALLATION, PASSENGER...........8O-39
AIRBAG ON/OFF SWITCH - OPERATION,
PASSENGER........................8O-38
AIRBAG ON/OFF SWITCH - REMOVAL,
PASSENGER........................8O-39
AJAR INDICATOR - DESCRIPTION, DOOR . . 8J-23
AJAR INDICATOR - OPERATION, DOOR . . . 8J-23
AJAR SWITCH - DESCRIPTION, DOOR....8L-25
AJAR SWITCH - OPERATION, DOOR......8L-25
ALIGNMENT - DESCRIPTION, WHEEL.......2-1
ALIGNMENT - OPERATION, WHEEL........2-2
ALIGNMENT - SPECIAL TOOLS,
HEADLAMP..........................8L-7
ALIGNMENT LINK/COIL SUSPENSION -
STANDARD PROCEDURE.................2-5
ALIGNMENT, SPECIAL TOOLS - WHEEL.....2-7
ALIGNMENT, SPECIFICATIONS............2-6
ALUMINUM THREAD REPAIR -
STANDARD PROCEDURE . . 21-156,21-337,21-495
AMBIENT TEMP SENSOR - DESCRIPTION . 8M-10
AMBIENT TEMP SENSOR - OPERATION . . 8M-10
AMBIENT TEMPERATURE SENSOR -
DIAGNOSIS AND TESTING.............8M-11
AMBIENT TEMPERATURE SENSOR
CIRCUIT - DIAGNOSIS AND TESTING....8M-11
AMPLIFIER - DESCRIPTION.............8A-3
AMPLIFIER - INSTALLATION.............8A-4
AMPLIFIER - OPERATION...............8A-3
AMPLIFIER - REMOVAL................8A-3
ANCHOR - DESCRIPTION, CHILD
RESTRAINT.........................8O-14
ANCHOR - INSTALLATION, CHILD
RESTRAINT.........................8O-17
ANCHOR - OPERATION, CHILD
RESTRAINT.........................8O-16
ANCHOR - REMOVAL, CHILD RESTRAINT . 8O-16
ANCHOR & RIGHT OUTBOARD -
INSTALLATION, CENTER...............8O-45
ANCHOR & RIGHT OUTBOARD -
REMOVAL, CENTER...................8O-43
ANTENNA BODY & CABLE -
DESCRIPTION........................8A-4
ANTENNA BODY & CABLE -
INSTALLATION.......................8A-6
ANTENNA BODY & CABLE - OPERATION . . . 8A-4
ANTENNA BODY & CABLE - REMOVAL.....8A-6
ANTENNA BODY AND CABLE -
DIAGNOSIS AND TESTING..............8A-4
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL..................8A-7
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL..................8A-6
ANTILOCK - DIAGNOSIS AND TESTING,
REAR WHEEL........................5-42
ANTILOCK BRAKE - DESCRIPTION,
CONTROLLER........................8E-3
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER........................8E-3
ANTILOCK BRAKE - OPERATION,
CONTROLLER........................8E-3
ANTILOCK BRAKE - REMOVAL,
CONTROLLER........................8E-3
A-PILLAR TRIM/GRAB HANDLE -
INSTALLATION.......................23-64
A-PILLAR TRIM/GRAB HANDLE -
REMOVAL..........................23-64
A-PILLAR WEATHERSTRIP RETAINER -
INSTALLATION
.......................23-91
A-PILLAR WEATHERSTRIP RETAINER -
REMOVAL
..........................23-91
APPLICATION TABLE, SPECIFICATIONS -
A/C
................................24-7
AREA LEAKS - DIAGNOSIS AND
TESTING, REAR SEAL
........9-135,9-204,9-64
ARM / ADJUSTER ASSEMBLY -
DESCRIPTION, ROCKER
...............9-124ARM / ADJUSTER ASSEMBLY -
INSTALLATION, ROCKER..........9-124,9-249
ARM / ADJUSTER ASSEMBLY -
REMOVAL, ROCKER.............9-124,9-249
ARM / ADJUSTER ASSY - CLEANING,
ROCKER............................9-310
ARM / ADJUSTER ASSY - DESCRIPTION,
ROCKER............................9-310
ARM / ADJUSTER ASSY - INSPECTION,
ROCKER............................9-311
ARM / ADJUSTER ASSY -
INSTALLATION, ROCKER.....9-198,9-312,9-379
ARM / ADJUSTER ASSY - REMOVAL,
ROCKER.................9-198,9-310,9-379
ARM - DESCRIPTION, ROCKER......9-30,9-36
ARM - DESCRIPTION, WIPER...........8R-18
ARM - INSTALLATION, LOWER
SUSPENSION.........................2-35
ARM - INSTALLATION, PITMAN.........19-36
ARM - INSTALLATION, ROCKER..........9-30
ARM - INSTALLATION, UPPER CONTROL . . . 2-27
ARM - INSTALLATION, WIPER..........8R-19
ARM - OPERATION, WIPER............8R-18
ARM - REMOVAL, LOWER SUSPENSION . . . 2-35
ARM - REMOVAL, PITMAN.............19-35
ARM - REMOVAL, ROCKER..........9-30,9-36
ARM - REMOVAL, UPPER CONTROL......2-27
ARM - REMOVAL, WIPER..............8R-18
ARM BUSHINGS - 2WD (LD) -
INSTALLATION, LOWER CONTROL..........2-14
ARM BUSHINGS - 2WD (LD) -
REMOVAL, LOWER CONTROL............2-12
ARM BUSHINGS - 4WD (LD) -
INSTALLATION, LOWER CONTROL........2-13
ARM BUSHINGS - 4WD (LD) -
REMOVAL, LOWER CONTROL............2-12
ARMREST / SEAT BACK - INSTALLATION,
CENTER............................23-78
ARMREST / SEAT BACK - REMOVAL,
CENTER............................23-77
ASD AND FUEL PUMP RELAYS -
DIAGNOSIS AND TESTING...............8I-7
ASD SENSE - PCM INPUT - OPERATION....8I-6
ASH RECEIVER - INSTALLATION.........23-52
ASH RECEIVER - REMOVAL............23-51
AUDIO - DESCRIPTION.................8A-1
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO - OPERATION...................8A-1
AUTOMATIC DAY / NIGHT MIRROR -
DESCRIPTION.......................8N-12
AUTOMATIC DAY / NIGHT MIRROR -
DIAGNOSIS AND TESTING.............8N-12
AUTOMATIC DAY / NIGHT MIRROR -
OPERATION.........................8N-12
AUTOMATIC DAY / NIGHT MIRROR -
REMOVAL..........................8N-13
AUTOMATIC LOCKING RETRACTOR -
DESCRIPTION.......................8O-13
AUTOMATIC LOCKING RETRACTOR -
OPERATION.........................8O-14
AUTOMATIC TRANSMISSION -
45RFE/545RFE - DESCRIPTION.........21-489
AUTOMATIC TRANSMISSION -
45RFE/545RFE - OPERATION...........21-490
AUTOMATIC TRANSMISSION - 46RE -
DESCRIPTION......................21-131
AUTOMATIC TRANSMISSION - 46RE -
OPERATION........................21-133
AUTOMATIC TRANSMISSION - 48RE -
DESCRIPTION......................21-312
AUTOMATIC TRANSMISSION - 48RE -
OPERATION........................21-314
AUTOMATIC TRANSMISSION -
DIAGNOSIS AND TESTING......21-139,21-320,
21-491
AUTOMATIC TRANSMISSION FLUID -
DESCRIPTION.........................0-4
AUTOMATIC TRANSMISSION FLUID -
OPERATION...........................0-5
AUXILIARY SPRING BUMPERS (3500) -
INSTALLATION
........................2-40
AUXILIARY SPRING BUMPERS (3500) -
REMOVAL
...........................2-40
AXLE - 10 1/2 AA - ADJUSTMENTS,
REAR
..............................3-104
AXLE - 10 1/2 AA - DESCRIPTION, REAR
. . 3-100
AXLE - 10 1/2 AA - DIAGNOSIS AND
TESTING, REAR
......................3-100AXLE - 10 1/2 AA - INSTALLATION,
REAR..............................3-103
AXLE - 10 1/2 AA - OPERATION, REAR . . . 3-100
AXLE - 10 1/2 AA - REMOVAL, REAR.....3-103
AXLE - 10 1/2 AA - SPECIAL TOOLS,
REAR..............................3-108
AXLE - 10 1/2 AA - SPECIFICATIONS,
REAR..............................3-108
AXLE - 11 1/2 AA - ADJUSTMENTS,
REAR..............................3-131
AXLE - 11 1/2 AA - DESCRIPTION, REAR . . 3-127
AXLE - 11 1/2 AA - DIAGNOSIS AND
TESTING, REAR......................3-127
AXLE - 11 1/2 AA - INSTALLATION,
REAR..............................3-130
AXLE - 11 1/2 AA - OPERATION, REAR . . . 3-127
AXLE - 11 1/2 AA - REMOVAL, REAR.....3-130
AXLE - 11 1/2 AA - SPECIAL TOOLS,
REAR..............................3-135
AXLE - 11 1/2 AA - SPECIFICATIONS,
REAR..............................3-135
AXLE - 9 1/4 - ADJUSTMENTS, REAR.....3-74
AXLE - 9 1/4 - DESCRIPTION, REAR......3-69
AXLE - 9 1/4 - DIAGNOSIS AND
TESTING, REAR.......................3-69
AXLE - 9 1/4 - INSTALLATION, REAR......3-74
AXLE - 9 1/4 - OPERATION, REAR........3-69
AXLE - 9 1/4 - REMOVAL, REAR..........3-74
AXLE - 9 1/4 - SPECIAL TOOLS, REAR.....3-80
AXLE - 9 1/4 - SPECIFICATIONS, REAR......3-79
AXLE - 9 1/4 AA - ADJUSTMENTS,
FRONT..............................3-49
AXLE - 9 1/4 AA - DESCRIPTION, FRONT . . . 3-45
AXLE - 9 1/4 AA - DIAGNOSIS AND
TESTING, FRONT......................3-45
AXLE - 9 1/4 AA - INSTALLATION,
FRONT..............................3-48
AXLE - 9 1/4 AA - OPERATION, FRONT....3-45
AXLE - 9 1/4 AA - REMOVAL, FRONT......3-48
AXLE - 9 1/4 AA - SPECIAL TOOLS,
FRONT..............................3-53
AXLE - 9 1/4 AA - SPECIFICATIONS,
FRONT..............................3-53
AXLE - C205F - ADJUSTMENTS, FRONT....3-21
AXLE - C205F - DESCRIPTION, FRONT.....3-18
AXLE - C205F - DIAGNOSIS AND
TESTING, FRONT......................3-18
AXLE - C205F - INSTALLATION, FRONT....3-21
AXLE - C205F - OPERATION, FRONT......3-18
AXLE - C205F - REMOVAL, FRONT........3-21
AXLE - C205F - SPECIAL TOOLS, FRONT . . . 3-30
AXLE - C205F - SPECIFICATIONS, FRONT . . . 3-29
AXLE - DESCRIPTION...................0-4
AXLE BEARINGS - INSTALLATION . . 3-112,3-139,
3-34,3-84
AXLE BEARINGS - REMOVAL . . 3-112,3-138,3-33,
3-84
AXLE SHAFT SEALS - INSTALLATION . 3-33,3-58,
3-84
AXLE SHAFT SEALS - REMOVAL . 3-33,3-58,3-84
AXLE SHAFTS - ASSEMBLY.............3-58
AXLE SHAFTS - DISASSEMBLY...........3-56
AXLE SHAFTS - INSTALLATION....3-111,3-138,
3-33,3-58,3-83
AXLE SHAFTS - REMOVAL
....3-111,3-138,3-33,
3-56,3-83
BACK - INSTALLATION, CENTER
ARMREST / SEAT
....................23-78
BACK - REAR - INSTALLATION, SEAT
.....23-84
BACK - REAR - REMOVAL, SEAT
........23-84
BACK - REMOVAL, CENTER ARMREST /
SEAT
..............................23-77
BACK CUSHION / COVER - FRONT -
INSTALLATION, SEAT
.................23-83
BACK CUSHION / COVER - FRONT -
REMOVAL, SEAT
.....................23-83
BACK CUSHION / COVER - REAR -
INSTALLATION, SEAT
.................23-85
BACK CUSHION / COVER - REAR -
REMOVAL, SEAT
.....................23-85
BACK HINGE - INSTALLATION, CENTER
SEAT
..............................23-80
BACK HINGE - REMOVAL, CENTER SEAT
. . 23-79
BACK INERTIA HINGE COVER -
INSTALLATION, CENTER SEAT
..........23-78
BACK INERTIA HINGE COVER -
REMOVAL, CENTER SEAT
..............23-78
2 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

TIRE REVOLUTIONS PER MILE,
SPECIFICATIONS.....................22-10
TIRE ROTATION - STANDARD
PROCEDURE.........................22-2
TIRE WEAR PATTERNS - DIAGNOSIS
AND TESTING........................22-8
TIRES - DESCRIPTION.................22-5
TIRES - DESCRIPTION, RADIAL - PLY.....22-6
TIRES - DESCRIPTION, REPLACEMENT....22-6
TIRE/VEHICLE LEAD - DIAGNOSIS AND
TESTING............................22-8
TO COOLER - INSTALLATION, RETURN
HOSE - GEAR..................19-43,19-44
TO COOLER - INSTALLATION, RETURN
HOSE - RESERVOIR.............19-43,19-44
TO COOLER - REMOVAL, RETURN HOSE
- GEAR............................19-43
TO COOLER - REMOVAL, RETURN HOSE
- RESERVOIR..................19-43,19-44
TO GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT.............8W-01-9
TO GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT . 8W-01-10
TO OIL COOLER - INSTALLATION, AIR.....7-75
TO OIL COOLER - REMOVAL, AIR.........7-74
TO OIL COOLER - REMOVAL, WATER......7-74
TO USE WIRING DIAGRAMS -
DESCRIPTION, HOW................8W-01-1
TOE ADJUSTMENT - STANDARD
PROCEDURE..........................2-4
TOE ADJUSTMENT - STANDARD
PROCEDURE, CAMBER, CASTER..........2-4
TOOL - ADJUSTMENT, WITH ADJUSTING . . . 5-36
TOOLS - 4.7L ENGINE, SPECIAL.........9-102
TOOLS - 5.7L ENGINE, SPECIAL.........9-192
TOOLS - 5.9L DIESEL ENGINE, SPECIAL . . 9-294
TOOLS - 5.9L ENGINE, SPECIAL.........9-240
TOOLS - 8.0L ENGINE, SPECIAL.........9-367
TOOLS - 9 1/4 AA, SPECIAL.............2-29
TOOLS - BASE BRAKES, SPECIAL.........5-5
TOOLS - BATTERY SYSTEM SPECIAL
TOOLS, SPECIAL......................8F-7
TOOLS - BODY, SPECIAL...............23-14
TOOLS - COOLING, SPECIAL.............7-20
TOOLS - DIESEL FUEL SYSTEM,
SPECIAL...........................14-60
TOOLS - FRONT SUSPENSION, SPECIAL . . . 2-11
TOOLS - FUEL SYSTEM, SPECIAL........14-5
TOOLS - OVERHEAD CONSOLE, SPECIAL . . 8M-6
TOOLS - POWER DISTRIBUTION
SYSTEMS, SPECIAL................8W-97-2
TOOLS - POWER STEERING GEAR,
SPECIAL...........................19-22
TOOLS - RE TRANSMISSION, SPECIAL . . 21-189,
21-370
TOOLS - RFE TRANSMISSION, SPECIAL . . 21-535
TOOLS - STEERING LINKAGE, SPECIAL . . . 19-35
TOOLS - STEERING, SPECIAL............19-5
TOOLS - TRANSFER CASE NV271/NV273,
SPECIAL....................21-650,21-714
TOOLS - WHEEL ALIGNMENT, SPECIAL.....2-7
TOOLS - WIRING/TERMINAL, SPECIAL . 8W-01-10
TOOLS, DIAGNOSIS AND TESTING -
SPECIAL............................11-4
TOOLS, FRONT AXLE - 9 1/4 AA -
SPECIAL............................3-53
TOOLS, FRONT AXLE - C205F - SPECIAL . . . 3-30
TOOLS, HALF SHAFT - SPECIAL..........3-12
TOOLS, HEADLAMP ALIGNMENT -
SPECIAL............................8L-7
TOOLS, MANUAL TRANSMISSION -
NV3500 - SPECIAL...................21-40
TOOLS, MANUAL TRANSMISSION -
NV4500 - SPECIAL...................21-79
TOOLS, MANUAL TRANSMISSION -
NV5600 - SPECIAL..................21-122
TOOLS, PROPELLER SHAFT - SPECIAL.....3-6
TOOLS, REAR AXLE - 10 1/2 AA -
SPECIAL...........................3-108
TOOLS, REAR AXLE - 11 1/2 AA -
SPECIAL
...........................3-135
TOOLS, REAR AXLE - 9 1/4 - SPECIAL
.....3-80
TOOLS, SPECIAL TOOLS - BATTERY
SYSTEM SPECIAL
.....................8F-7
TOOLS, SPECIFICATIONS - SPECIAL
.......9-16
TOP COVER - INSTALLATION,
INSTRUMENT PANEL
..................23-60TOP COVER - REMOVAL, INSTRUMENT
PANEL.............................23-59
TORSION BAR - DESCRIPTION...........2-25
TORSION BAR - INSTALLATION..........2-26
TORSION BAR - OPERATION.............2-25
TORSION BAR - REMOVAL..............2-25
TORSION BAR CROSS MEMBER
BUSHING - INSTALLATION..............2-14
TORSION BAR CROSSMEMBER
BUSHING - REMOVAL..................2-12
TOUCH-UP - DESCRIPTION, PAINT.......23-75
TOUCH-UP - STANDARD PROCEDURE,
PAINT.............................23-75
TOW HOOK ASSEMBLY - INSTALLATION,
FRONT.............................13-26
TOW HOOK ASSEMBLY - REMOVAL,
FRONT.............................13-26
TOW WIRING - DESCRIPTION, TRAILER . . 8L-22
TOWING - STANDARD PROCEDURE.......0-15
TRACK - DESCRIPTION, POWER SEAT....8N-18
TRACK - DIAGNOSIS AND TESTING,
POWER SEAT.......................8N-18
TRACK - INSTALLATION, POWER SEAT . . . 8N-19
TRACK - INSTALLATION, SEAT..........23-83
TRACK - OPERATION, POWER SEAT.....8N-18
TRACK - REMOVAL, POWER SEAT.......8N-19
TRACK - REMOVAL, SEAT..............23-83
TRACK BAR - INSTALLATION...........19-37
TRACK BAR - REMOVAL................19-37
TRAC-RITE - ASSEMBLY, DIFFERENTIAL . . 3-120,
3-147
TRAC-RITE - CLEANING, DIFFERENTIAL . . 3-119,
3-146
TRAC-RITE - DESCRIPTION,
DIFFERENTIAL..................3-118,3-145
TRAC-RITE - DISASSEMBLY,
DIFFERENTIAL..................3-118,3-145
TRAC-RITE - INSPECTION, DIFFERENTIAL . 3-119,
3-146
TRAC-RITE - OPERATION, DIFFERENTIAL . 3-118,
3-145
TRAILER HITCH - INSTALLATION........13-25
TRAILER HITCH - REMOVAL............13-25
TRAILER TOW WIRING - DESCRIPTION . . . 8L-22
TRANS COOLER - 5.9L DIESEL -
DESCRIPTION........................7-73
TRANS COOLER - 5.9L DIESEL -
OPERATION..........................7-74
TRANS TEMP INDICATOR -
DESCRIPTION.......................8J-38
TRANS TEMP INDICATOR - OPERATION . . . 8J-38
TRANSDUCER - DESCRIPTION, A/C
PRESSURE.........................24-15
TRANSDUCER - DIAGNOSIS AND
TESTING, A/C PRESSURE..............24-15
TRANSDUCER - INSTALLATION, A/C
PRESSURE.........................24-16
TRANSDUCER - OPERATION, A/C
PRESSURE.........................24-15
TRANSDUCER - REMOVAL, A/C
PRESSURE.........................24-16
TRANSFER CASE - NV241 GENII -
ASSEMBLY.........................21-604
TRANSFER CASE - NV241 GENII -
CLEANING
.........................21-602
TRANSFER CASE - NV241 GENII -
DESCRIPTION
.........................0-4
TRANSFER CASE - NV241 GENII -
DESCRIPTION
......................21-591
TRANSFER CASE - NV241 GENII -
DIAGNOSIS AND TESTING
............21-592
TRANSFER CASE - NV241 GENII -
DISASSEMBLY
......................21-593
TRANSFER CASE - NV241 GENII -
INSPECTION
.......................21-602
TRANSFER CASE - NV241 GENII -
INSTALLATION
......................21-614
TRANSFER CASE - NV241 GENII -
OPERATION
........................21-591
TRANSFER CASE - NV241 GENII -
REMOVAL
.........................21-593
TRANSFER CASE - NV243 - ASSEMBLY
. . 21-670
TRANSFER CASE - NV243 - CLEANING
. . 21-668
TRANSFER CASE - NV243 -
DESCRIPTION
.........................0-4
TRANSFER CASE - NV243 -
DESCRIPTION
......................21-658TRANSFER CASE - NV243 - DIAGNOSIS
AND TESTING......................21-659
TRANSFER CASE - NV243 -
DISASSEMBLY......................21-660
TRANSFER CASE - NV243 - INSPECTION . 21-668
TRANSFER CASE - NV243 -
INSTALLATION......................21-679
TRANSFER CASE - NV243 - OPERATION . 21-659
TRANSFER CASE - NV243 - REMOVAL . . . 21-660
TRANSFER CASE - NV271 - ASSEMBLY . . 21-637
TRANSFER CASE - NV271 - CLEANING . . 21-635
TRANSFER CASE - NV271 -
DESCRIPTION.........................0-4
TRANSFER CASE - NV271 -
DESCRIPTION......................21-623
TRANSFER CASE - NV271 - DIAGNOSIS
AND TESTING......................21-624
TRANSFER CASE - NV271 -
DISASSEMBLY......................21-625
TRANSFER CASE - NV271 - INSPECTION . 21-635
TRANSFER CASE - NV271 -
INSTALLATION......................21-649
TRANSFER CASE - NV271 - OPERATION . 21-623
TRANSFER CASE - NV271 - REMOVAL . . . 21-625
TRANSFER CASE - NV273 - ASSEMBLY . . 21-701
TRANSFER CASE - NV273 - CLEANING . . 21-698
TRANSFER CASE - NV273 -
DESCRIPTION.........................0-4
TRANSFER CASE - NV273 -
DESCRIPTION......................21-687
TRANSFER CASE - NV273 - DIAGNOSIS
AND TESTING......................21-688
TRANSFER CASE - NV273 -
DISASSEMBLY......................21-689
TRANSFER CASE - NV273 - INSPECTION . 21-699
TRANSFER CASE - NV273 -
INSTALLATION......................21-713
TRANSFER CASE - NV273 - OPERATION . 21-688
TRANSFER CASE - NV273 - REMOVAL . . . 21-689
TRANSFER CASE CONTROL MODULE -
DESCRIPTION.......................8E-15
TRANSFER CASE CONTROL MODULE -
OPERATION.........................8E-15
TRANSFER CASE, NV241 GENII........21-614
TRANSFER CASE, NV241/NV243 . . 21-615,21-680
TRANSFER CASE, NV243.............21-680
TRANSFER CASE, NV271.............21-649
TRANSFER CASE NV271/NV273, SPECIAL
TOOLS......................21-650,21-714
TRANSFER CASE, NV273.............21-713
TRANSFER CASE SKID PLATE -
INSTALLATION.......................13-26
TRANSFER CASE SKID PLATE -
REMOVAL..........................13-26
TRANSFER PUMP - DESCRIPTION, FUEL . . 14-75
TRANSFER PUMP - INSTALLATION, FUEL . 14-76
TRANSFER PUMP - OPERATION, FUEL....14-76
TRANSFER PUMP - REMOVAL, FUEL.....14-76
TRANSMISSION - 45RFE/545RFE -
DESCRIPTION, AUTOMATIC............21-489
TRANSMISSION - 45RFE/545RFE -
OPERATION, AUTOMATIC.............21-490
TRANSMISSION - 46RE - DESCRIPTION,
AUTOMATIC
........................21-131
TRANSMISSION - 46RE - OPERATION,
AUTOMATIC
........................21-133
TRANSMISSION - 48RE - DESCRIPTION,
AUTOMATIC
........................21-312
TRANSMISSION - 48RE - OPERATION,
AUTOMATIC
........................21-314
TRANSMISSION - CLEANING
..........21-104
TRANSMISSION - DESCRIPTION,
MANUAL
.............................0-4
TRANSMISSION - DIAGNOSIS AND
TESTING, AUTOMATIC
....21-139,21-320,21-491
TRANSMISSION - NV3500 - ASSEMBLY,
MANUAL
...........................21-17
TRANSMISSION - NV3500 - CLEANING,
MANUAL
...........................21-15
TRANSMISSION - NV3500 -
DESCRIPTION, MANUAL
................21-1
TRANSMISSION - NV3500 - DIAGNOSIS
AND TESTING, MANUAL
................21-3
TRANSMISSION - NV3500 -
DISASSEMBLY, MANUAL
................21-4
TRANSMISSION - NV3500 -
INSPECTION, MANUAL
................21-15
DRINDEX 35
Description Group-Page Description Group-Page Description Group-Page

VOLUME CHECK - STANDARD
PROCEDURE, OIL PUMP..............21-563
WAIT-TO-START INDICATOR -
DESCRIPTION.......................8J-42
WAIT-TO-START INDICATOR -
OPERATION.........................8J-42
WARNING - INSTALLATION.............23-88
WARNING - REMOVAL................23-88
WARNING - SAFETY PRECAUTIONS AND
WARNINGS..........................23-1
WARNING - SERVICE WARNINGS........24-32
WARNING - WINDSHIELD SAFETY
PRECAUTIONS.......................23-88
WARNING, CLUTCH.....................6-2
WARNINGS, GENERAL..............8W-01-7
WARNINGS, RESTRAINT SYSTEM........8O-5
WARNINGS, WARNING - SAFETY
PRECAUTIONS........................23-1
WARNINGS, WARNING - SERVICE.......24-32
WASHER FLUID INDICATOR -
DESCRIPTION.......................8J-42
WASHER FLUID INDICATOR -
OPERATION.........................8J-42
WASHER FLUID LEVEL SWITCH -
DESCRIPTION........................8R-9
WASHER FLUID LEVEL SWITCH -
INSTALLATION......................8R-11
WASHER FLUID LEVEL SWITCH -
OPERATION..........................8R-9
WASHER FLUID LEVEL SWITCH -
REMOVAL..........................8R-10
WASHER HOSES/TUBES - DESCRIPTION . . 8R-11
WASHER HOSES/TUBES - OPERATION....8R-11
WASHER NOZZLE - DESCRIPTION.......8R-12
WASHER NOZZLE - INSTALLATION......8R-12
WASHER NOZZLE - OPERATION.........8R-12
WASHER NOZZLE - REMOVAL..........8R-12
WASHER PUMP/MOTOR - DESCRIPTION . . 8R-13
WASHER PUMP/MOTOR - INSTALLATION . 8R-14
WASHER PUMP/MOTOR - OPERATION . . . 8R-13
WASHER PUMP/MOTOR - REMOVAL.....8R-14
WASHER RESERVOIR - DESCRIPTION....8R-15
WASHER RESERVOIR - OPERATION......8R-15
WASHER SYSTEM - CLEANING, WIPER....8R-6
WASHER SYSTEM - DIAGNOSIS AND
TESTING, WIPER.....................8R-6
WASHER SYSTEM - INSPECTION, WIPER . . 8R-7
WATER DRAINING AT FUEL FILTER -
STANDARD PROCEDURES..............14-57
WATER IN FUEL SENSOR -
DESCRIPTION.......................14-77
WATER IN FUEL SENSOR - OPERATION . . . 14-78
WATER IN FUEL SENSOR - REMOVAL....14-78
WATER LEAKS - DIAGNOSIS AND
TESTING............................23-1
WATER PUMP - 5.7L - INSTALLATION.....7-71
WATER PUMP - 5.7L - REMOVAL.........7-70
WATER PUMP - 5.9L - CLEANING........7-64
WATER PUMP - 5.9L - DESCRIPTION......7-62
WATER PUMP - 5.9L - INSPECTION.......7-64
WATER PUMP - 5.9L - INSTALLATION.....7-64
WATER PUMP - 5.9L - OPERATION.......7-62
WATER PUMP - 5.9L - REMOVAL.........7-63
WATER PUMP - 5.9L DIESEL -
CLEANING...........................7-67
WATER PUMP - 5.9L DIESEL -
DESCRIPTION........................7-67
WATER PUMP - 5.9L DIESEL -
INSPECTION.........................7-68
WATER PUMP - 5.9L DIESEL -
INSTALLATION........................7-68
WATER PUMP - 5.9L DIESEL -
OPERATION
..........................7-67
WATER PUMP - 5.9L DIESEL - REMOVAL
. . 7-67
WATER PUMP - DESCRIPTION
...........7-64
WATER PUMP - DIAGNOSIS AND
TESTING
........................7-62,7-67
WATER PUMP - OPERATION
.............7-64
WATER PUMP BYPASS - DESCRIPTION
....7-64
WATER PUMP BYPASS - OPERATION
......7-65
WATER PUMP BYPASS HOSE WITH AIR
CONDITIONING - INSTALLATION
..........7-70WATER PUMP BYPASS HOSE WITH AIR
CONDITIONING - REMOVAL.............7-68
WATER PUMP BYPASS HOSE WITHOUT
AIR CONDITIONING - INSTALLATION......7-70
WATER PUMP BYPASS HOSE WITHOUT
AIR CONDITIONING - REMOVAL..........7-69
WATER SEPARATOR - DESCRIPTION,
FUEL FILTER........................14-61
WATER SEPARATOR - INSTALLATION,
FUEL FILTER........................14-62
WATER SEPARATOR - OPERATION, FUEL
FILTER.............................14-61
WATER SEPARATOR - REMOVAL, FUEL
FILTER.............................14-61
WATER TO OIL COOLER - REMOVAL......7-74
WATERDAM - INSTALLATION......23-25,23-34
WATERDAM - REMOVAL..........23-25,23-34
WATER-IN-FUEL INDICATOR -
DESCRIPTION.......................8J-43
WATER-IN-FUEL INDICATOR -
OPERATION.........................8J-43
WEAR - STANDARD PROCEDURE,
MEASURING TIMING CHAIN............9-165
WEAR INDICATORS - DIAGNOSIS AND
TESTING, TREAD......................22-7
WEAR PATTERNS - DIAGNOSIS AND
TESTING, TIRE.......................22-8
WEAR, STANDARD PROCEDURE -
MEASURING TIMING CHAIN.............9-76
WEATHERSTRIP - INSTALLATION, DRIP
RAIL..............................23-91
WEATHERSTRIP - INSTALLATION, FRONT
DOOR GLASS RUN.....................23-92
WEATHERSTRIP - INSTALLATION, REAR
DOOR GLASS RUN...................23-93
WEATHERSTRIP - REMOVAL, DRIP RAIL . . 23-91
WEATHERSTRIP - REMOVAL, FRONT
DOOR GLASS RUN...................23-92
WEATHERSTRIP - REMOVAL, REAR
DOOR GLASS RUN...................23-93
WEATHERSTRIP RETAINER -
INSTALLATION, A-PILLAR..............23-91
WEATHERSTRIP RETAINER -
INSTALLATION, DRIP RAIL.............23-92
WEATHERSTRIP RETAINER - REMOVAL,
A-PILLAR...........................23-91
WEATHERSTRIP RETAINER - REMOVAL,
DRIP RAIL..........................23-92
WELD LOCATIONS - SPECIFICATIONS . . . 23-122
WHEEL - INSTALLATION, STEERING......19-15
WHEEL - REMOVAL, STEERING.........19-15
WHEEL ALIGNMENT - DESCRIPTION.......2-1
WHEEL ALIGNMENT - OPERATION.........2-2
WHEEL ALIGNMENT, SPECIAL TOOLS......2-7
WHEEL ANTILOCK - DIAGNOSIS AND
TESTING, REAR.......................5-42
WHEEL BALANCE - STANDARD
PROCEDURE, TIRE....................22-4
WHEEL COVER - REMOVAL............22-14
WHEEL INSPECTION, DIAGNOSIS AND
TESTING...........................22-11
WHEEL INSTALLATION - STANDARD
PROCEDURE, DUAL REAR.............22-12
WHEEL REPLACEMENT - STANDARD
PROCEDURE........................22-12
WHEEL RUNOUT - DIAGNOSIS AND
TESTING, TIRE.......................22-1
WHEEL SPEED SENSOR - DESCRIPTION,
FRONT..............................5-41
WHEEL SPEED SENSOR - DIAGNOSIS
AND TESTING, REAR...................5-43
WHEEL SPEED SENSOR -
INSTALLATION, FRONT.................5-42
WHEEL SPEED SENSOR -
INSTALLATION, REAR..................5-43
WHEEL SPEED SENSOR - OPERATION,
FRONT..............................5-41
WHEEL SPEED SENSOR - REMOVAL,
FRONT..............................5-41
WHEEL SPEED SENSOR - REMOVAL,
REAR...............................5-42
WHEEL WITH MATCHING TIRE -
DESCRIPTION, FULL SIZE, SPARE.......22-15WHEELHOUSE SPLASH SHIELD -
INSTALLATION, FRONT................23-41
WHEELHOUSE SPLASH SHIELD -
INSTALLATION, REAR.................23-41
WHEELHOUSE SPLASH SHIELD -
REMOVAL, FRONT....................23-40
WHEELHOUSE SPLASH SHIELD -
REMOVAL, REAR.....................23-41
WHEELS - DESCRIPTION..............22-11
WHEELS - OPERATION................22-11
WIND NOISE - DIAGNOSIS AND TESTING . . 23-2
WINDOW MOTOR - REMOVAL..........8N-22
WINDOW REGULATOR - MANUAL -
INSTALLATION..................23-26,23-35
WINDOW REGULATOR - MANUAL -
REMOVAL.....................23-26,23-35
WINDOW REGULATOR - POWER -
INSTALLATION..................23-25,23-34
WINDOW REGULATOR - POWER -
REMOVAL.....................23-25,23-34
WINDOW SWITCH - DIAGNOSIS AND
TESTING...........................8N-22
WINDOW SWITCH - INSTALLATION......8N-23
WINDOW SWITCH - REMOVAL..........8N-23
WINDOWS - DESCRIPTION, POWER.....8N-21
WINDOWS - DIAGNOSIS AND TESTING,
POWER............................8N-21
WINDOWS - OPERATION, POWER.......8N-21
WINDSHIELD SAFETY PRECAUTIONS,
WARNING..........................23-88
WIPER & WASHER SYSTEM - CLEANING....8R-6
WIPER & WASHER SYSTEM -
DIAGNOSIS AND TESTING..............8R-6
WIPER & WASHER SYSTEM -
INSPECTION.........................8R-7
WIPER ARM - DESCRIPTION...........8R-18
WIPER ARM - INSTALLATION...........8R-19
WIPER ARM - OPERATION.............8R-18
WIPER ARM - REMOVAL..............8R-18
WIPER BLADE - DESCRIPTION..........8R-19
WIPER BLADE - INSTALLATION.........8R-20
WIPER BLADE - OPERATION...........8R-19
WIPER BLADE - REMOVAL.............8R-19
WIPER HIGH/LOW RELAY -
DESCRIPTION.......................8R-20
WIPER HIGH/LOW RELAY - DIAGNOSIS
AND TESTING.......................8R-21
WIPER HIGH/LOW RELAY -
INSTALLATION......................8R-21
WIPER HIGH/LOW RELAY - OPERATION . . 8R-20
WIPER HIGH/LOW RELAY - REMOVAL....8R-21
WIPER MODULE - DESCRIPTION........8R-22
WIPER MODULE - INSTALLATION.......8R-23
WIPER MODULE - OPERATION..........8R-23
WIPER MODULE - REMOVAL...........8R-23
WIPER ON/OFF RELAY - DESCRIPTION . . . 8R-25
WIPER ON/OFF RELAY - DIAGNOSIS AND
TESTING...........................8R-26
WIPER ON/OFF RELAY - INSTALLATION . . . 8R-26
WIPER ON/OFF RELAY - OPERATION.....8R-25
WIPER ON/OFF RELAY - REMOVAL......8R-26
WIPERS/WASHERS - DESCRIPTION.......8R-1
WIPERS/WASHERS - OPERATION........8R-4
WIRE SPLICING - STANDARD
PROCEDURE
.....................8W-01-15
WIRING - DESCRIPTION, TRAILER TOW
. . 8L-22
WIRING DIAGRAMS - DESCRIPTION,
HOW TO USE
.....................8W-01-1
WIRING HARNESS - DIAGNOSIS AND
TESTING
.........................8W-01-7
WIRING/TERMINAL, SPECIAL TOOLS
. . 8W-01-10
WITHOUT AIR CONDITIONING -
INSTALLATION, WATER PUMP BYPASS
HOSE
...............................7-70
WITHOUT AIR CONDITIONING -
REMOVAL, WATER PUMP BYPASS
HOSE
...............................7-69
WORN THREADS - STANDARD
PROCEDURE,
REPAIR DAMAGED OR
......9-186,9-232,9-289,
9-361,9-9,9-93
38 INDEXDR
Description Group-Page Description Group-Page Description Group-Page