lock DODGE RAM 2500 DIESEL 2004 3.G Workshop Manual

Floor
Outside air flows primarily through the floor out-
lets located under the instrument panel.
Mix
Outside air flows in equal proportions through the
floor and defroster outlets, and the air conditioning
may be on.
Defrost
Outside air is primarily directed to the windshield
through the defroster outlets located at the base of
the windshield, and the demister outlets located at the
edge of each side of the instrument panel, and the air
conditioning may be on.
Blower Control
The rotary knob on the left of
the control panel is the
blower control. Turn the knob
clockwise to one of the four
positions to obtain the blower
speed you desire. To turn the
blower off, turn the knob to
the far left position.
UNDERSTANDING YOUR INSTRUMENT PANEL 189
4

Mix
Outside air flows in equal proportions through the
floor and defroster outlets.
Defrost
Outside air is primarily directed to the windshield
through the defroster outlets located at the base of
the windshield and side window demist outlets.
NOTE:The air conditioning compressor operates in
both Mix and Defrost or a blend of these modes, even if
the A/C button has not been pressed. This dehumidifies
the air to help dry the windshield.
Blower Control
The rotary knob on the left of
the control panel is the
blower control. Turn the knob
clockwise to one of the four
positions to obtain the blower
speed you desire. To turn the
blower off, turn the knob to
the far left position.
194 UNDERSTANDING YOUR INSTRUMENT PANEL

STARTING AND OPERATING
CONTENTS
mIgnition/Starter Switch...................204
NLock..............................204
NOff ...............................204
NOn................................204
NStart..............................204
NACC ..............................205
NManual Transmission Key Release Button....205
NKey Reminder.......................205
mStarting Procedures.....................205NNormal Starting Procedure Ð Engine
Manifold Airtemperature Above 66ÉF (19ÉC) . . 206
NStarting Procedure Ð Engine Manifold Air
Temperature Below 66ÉF (19ÉC)...........207
NStarting Fluids.......................210
mNormal Operation......................211
NCold Weather Precautions...............211
NEngine Idling Ð In Cold Weather..........214
NStopping The Engine...................215
NEngine Speed Control..................216
5

NOperating Precautions..................216
NCooling System Tips Ð Automatic
Transmission........................216
mTransmission Shifting....................218
NFour-Speed Overdrive Automatic
Transmission Ð If Equipped.............218
NManual Transmission ± 5±Speed
(NV- 4500) Ð If Equipped...............222
NManual Transmission Ð 6-Speed
(NV-5600) Ð If Equipped...............224
mFour-Wheel- Drive Operation Ð If Equipped . . . 226
NManually Shifted Transfer Case Operating
Information/Precautions................226
NShifting Procedure - Manually Shifted Transfer
Case..............................229NTransfer Case Reminder Light............230
NElectronically Shifted Transfer Case
Operating Information/Precautions........230
NShifting Procedure - Electronically Shifted
Transfer Case........................234
mLimited-Slip Differential Ð If Equipped.......237
mParking Brake.........................238
mBrake System..........................239
NBrake Noise.........................240
NFour-Wheel Anti-Lock Brake System........240
mPower Steering........................242
mTire Safety Information...................243
NTire Markings........................243
NTire Identification Number (TIN)..........246
200 STARTING AND OPERATING

IGNITION/STARTER SWITCH
LOCK
Locks the automatic transmission shift control into the
PARK position. It also engages the steering wheel lock (if
equipped) when the steering wheel is turned.NOTE: This vehicle is equipped with a transmission
shift interlocking system. The brake pedal must be
depressed to shift out of Park (P).
OFF
Unlocks the steering wheel (if equipped with locking
wheel) and the automatic transmission shift control with
engine off.
ON
This is the normal running position.
START
Starts the engine. When the engine starts, release the key.
The ignition key will return to the ON position for
normal driving.
204 STARTING AND OPERATING

ACC
Allows the electrical accessories to be used when the
engine is not running.
Manual Transmission Key Release Button
To remove the key on vehicles equipped with manual
transmissions, turn the key to the Lock position and press
the button to remove the ignition key.
Key Reminder
An alarm will sound to remind you if the key is left in the
ignition and the driver's door is opened.
STARTING PROCEDURES
The Cummins Diesel engine is equipped with several
features designed to assist cold weather starting and
operation:
²The engine block heater is a resistance heater installed
in the water jacket of the engine just above and behind
the oil filter. It requires a 110±115 volt AC electrical
outlet with a grounded, three-wire extension cord.
NOTE:The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
cords are available from your authorized Mopartdealer.
²A 12±volt heater built into the fuel filter housing aids
in preventing fuel gelling. It is controlled by a built-in
thermostat.
STARTING AND OPERATING 205
5

²A heated intake air system both improves engine
starting and reduces the amount of white smoke
generated by a warming engine.
Normal Starting Procedure Ð Engine Manifold
AirTemperature Above 66ÉF (19ÉC)
Observe the Instrument Panel Cluster lights when start-
ing the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission. Fully
depress and hold the clutch and shift into NEUTRAL for
a manual transmission. Models with manual transmis-
sion are equipped with a clutch interlocking cranking
system. The clutch must be fully depressed to start the
vehicle.
3. Turn the ignition key to the ON position and look at
the instrument panel cluster lamps.The lamps in the instrument panel cluster will illuminate
when the ignition key is first turned to the ON position.
This is a bulb check programmed to last for approxi-
mately 3 seconds. After the bulb check is completed, the
Malfunction Indicator Light and Brake Warning light will
remain on. After the bulb check is complete and the
WAIT TO START indicator goes out proceed to step 4.
CAUTION!
If WATER IN FUEL indicator light remains on DO
NOT START engine before you drain water from the
fuel filter to avoid engine damage. See Section 7 Ð
Maintaining Your Vehicle, for water drain proce-
dures.
4. Turn the ignition key to START and crank the engine.
Do not press the accelerator during starting.
206 STARTING AND OPERATING

Fuel Operating Range
*No. 1 diesel fuel should only be used where extended
arctic conditions (-10ÉF/-23ÉC) exist.
NOTE:
²Use of Climatized Diesel Fuel or Number 1 Diesel Fuel
results in a noticeable decrease in fuel economy.
²Climatized Diesel Fuel is a blend of Number 2 and
Number 1 Diesel Fuels which reduces the temperature
at which wax crystals form in fuel.NOTE:Refer to Fuel Requirements in this section for
further details on fuel recommendations.
Engine Block Heater
The engine block heater warms engine coolant and
permits quicker starts in cold weather. Connect the heater
cord to a ground±fault interrupter protected 110±115 volt
AC electrical outlet with a grounded, three-wire exten-
sion cord.
The engine block heater cord is routed under the hood to
the right side and can be located just behind the grille
near the headlamp.
NOTE:The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
cords are available from your authorized Mopartdealer.
The block heater must be plugged in at least one hour to
have an adequate warming effect on the coolant.
212 STARTING AND OPERATING

WARNING!
Remember to disconnect the cord before driving.
Damage to the 110±115 volt electrical cord could
cause electrocution.
NOTE:The block heater will require 110 Volts AC and
6.5 Amps to activate the heater element.
Block Heater Usage
A.Temperatures below 0ÉF (-18ÉC)
²Block Heater Required for 15W-40
²Block Heater Recommended for 5W-40
B.Temperatures below - 20ÉF (-29ÉC)
²Block Heater Required for 5W-40
Winter Front Usage
If a winter front or cold weather cover is to be used, a
percentage of the total grille opening area must be left
uncovered to provide sufficient air flow to the charge air
cooler and automatic transmission oil cooler. The per-
centage of opening must be increased with the increasing
ambient air temperature and/or engine load. If the
cooling fan can be heard cycling frequently, increase the
size of the opening in the winter front. A suitable cold
weather cover is available from your Mopartdealer.
Battery Blanket Usage
A battery loses 60% of its cranking power as the battery
temperature decreases to 0ÉF (-18É). For the same de-
crease in temperature, the engine requires twice as much
power to crank at the same RPM. The use of 120 VAC
powered battery blankets will greatly increase starting
capability at low temperatures. Suitable battery blankets
are available from your authorized Mopartdealer.
STARTING AND OPERATING 213
5

²Highway Driving Ð
reduce your speed.
²Up Steep Hills Ð
select a lower transmission gear, but try and keep the
torque converter locked.
²Air Conditioning Ð
turn it off temporarily.
Do Not Operate The Engine With Low Oil
Pressure
When the engine is at normal operating temperature, the
minimum oil pressures required are:
Idle 700 to 800 RPM............... 10psi(69kPa)
Full speed and load.............. 30psi(207 kPa)
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
Do Not Operate The Engine With Failed Parts
Practically all failures give some warning before the parts
fail. Be on the alert for changes in performance, sounds,
and visual evidence that the engine requires service.
Some important clues are:
²engine misfiring or vibrating severely
²sudden loss of power
²unusual engine noises
²fuel, oil or coolant leaks
STARTING AND OPERATING 217
5