light DODGE RAM 2500 DIESEL 2005 3.G Repair Manual

speeds will reduce fogging. Interior fogging on the
windshield can be quickly removed by selecting the
defrost mode.
Regular cleaning of the inside of the windows with a
non-filming cleaning solution (vinegar and water works
very well) will help prevent contaminates (cigarette
smoke, perfumes, etc.) from sticking to the windows.
Contaminates increase the rate of window fogging.
Summer Operation
Air conditioned vehicles must be protected with a high
quality antifreeze coolant during summer to provide
proper corrosion protection and to raise the boiling point
of the coolant for protection against overheating. A 50 %
concentration is recommended. Refer to Recommended
Fluids and Genuine Parts for the proper coolant type.
When using the air conditioner in extremely heavy traffic
in hot weather especially when towing a trailer, addi-
tional engine cooling may be required. If this situation isencountered, operate the transmission in a lower gear to
increase engine RPM, coolant flow and fan speed. When
stopped in heavy traffic, it may be necessary to shift into
NEUTRAL and depress the accelerator slightly for fast
idle operation to increase coolant flow and fan speed.
NOTE:On models equipped with Diesel engines, the
idle speed will automatically increase to 1000 rpm at
elevated coolant temperatures to improve engine cooling.
Your air conditioning system is also equipped with an
automatic recirculation system. When the system senses
a heavy load or high heat conditions, it may use partial
Recirculation A/C mode to provide additional comfort.
Winter Operation
When operating the system during the winter months,
make sure the air intake, located directly in front of the
windshield, is free of ice, slush, snow, or other obstruc-
tions.
216 UNDERSTANDING YOUR INSTRUMENT PANEL

▫Operating Precautions..................235
▫Cooling System Tips — Automatic
Transmission........................236

Transmission Shifting....................237
▫Automatic Transmission With Overdrive— If
Equipped...........................237
▫Manual Transmission — 6-Speed — If
Equipped...........................241

Four-Wheel- Drive Operation — If Equipped . . . 243
▫Manually Shifted Transfer Case Operating
Information/Precautions................243
▫Shifting Procedure - Manually Shifted Transfer
Case..............................246
▫Transfer Case Reminder Light............247
▫Electronically Shifted Transfer Case Operating
Information/Precautions................247▫Shifting Procedure - Electronically Shifted
Transfer Case........................251

Limited-Slip Differential — If Equipped.......254

Parking Brake.........................255

Brake System..........................256
▫Brake Noise.........................257
▫Four-Wheel Anti-Lock Brake System........257

Power Steering........................259

Tire Safety Information...................260
▫Tire Markings........................260
▫Tire Identification Number (TIN)..........263
▫Tire Loading And Tire Pressure...........264

Tires—General Information................268
▫Tire Pressure.........................268
220 STARTING AND OPERATING

▫Tire Inflation Pressures.................269
▫Radial-Ply Tires......................271
▫Compact Spare Tire — If Equipped.........272
▫Limited Use Spare — If Equipped.........273
▫Tire Spinning........................273
▫Tread Wear Indicators..................274
▫Replacement Tires.....................275
▫Alignment And Balance.................276

Supplemental Tire Pressure Information.......276

Tire Chains...........................276

Snow Tires...........................278

Tire Rotation Recommendations............279
▫Dual Rear Wheels.....................280

Engine Runaway.......................281
Fuel Requirements......................281
▫Adding Fuel.........................282
▫Bulk Fuel Storage.....................284
▫Fuel Specifications....................284

Vehicle Loading........................286
▫Certification Label.....................286

Trailer Towing.........................289
▫Definitions..........................289
▫Axle Lubricant And Trailer Towing.........291
▫Trailer Towing Recommendations..........291
▫Trailer Towing — Hitches...............292
▫Connecting Trailer Lighting And Electric
Trailer Brakes........................293
▫Trailer Weight And Trailer Tongue Weight....294
STARTING AND OPERATING 221
5

▫Trailer Towing Information (Maximum Trailer
Weight Ratings)......................295
▫Trailer Towing Mirrors — If Equipped......296
▫Cooling System Tips — Trailer Towing......297
▫Automatic Transmission Oil Temperature
Warning Light.......................298
▫Towing With An Automatic Transmission....298

Snowplow............................298
▫Before Plowing.......................299
▫Snowplow Prep Package Model Availability . . 299
▫Over The Road Operation With Snowplow
Attached...........................300
▫Methods For Removing Snow............301
▫Operating Tips.......................301
▫General Maintenance...................301
Recreational Towing — 4 Wheel Drive Vehicles
(Behind Motorhome, Etc.).................302
▫Recreational Towing – 2 Wheel Drive
Models............................302
▫Recreational Towing Procedure — Manual
Shift Transfer Case — If Equipped.........303
▫Returning To Normal Operation — Manual
Shift Transfer Case....................305
▫Recreational Towing Procedure — Electronic
Shift Transfer Case — If Equipped.........306
▫Returning To Normal Operation — Electronic
Shift Transfer Case....................308

Driving Off-Road.......................310

Traction.............................311

Engine Data Plate......................311
222 STARTING AND OPERATING

•A heated intake air system both improves engine
starting and reduces the amount of white smoke
generated by a warming engine.
Normal Starting Procedure — Engine Manifold
AirTemperature Above 66°F (19°C)
Observe the Instrument Panel Cluster lights when start-
ing the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission. Fully
depress and hold the clutch and shift into NEUTRAL for
a manual transmission. Models with manual transmis-
sion are equipped with a clutch interlocking cranking
system. The clutch must be fully depressed to start the
vehicle.
3. Turn the ignition key to the ON position and look at
the instrument panel cluster lamps.The lamps in the instrument panel cluster will illuminate
when the ignition key is first turned to the ON position.
This is a bulb check programmed to last for approxi-
mately 3 seconds. After the bulb check is completed, the
Malfunction Indicator Light and Brake Warning light will
remain on. After the bulb check is complete and the
WAIT TO START indicator goes out proceed to step 4.
CAUTION!
If WATER IN FUEL indicator light remains on DO
NOT START engine before you drain water from the
fuel filter to avoid engine damage. See Section 7 —
Maintaining Your Vehicle, for water drain proce-
dures.
4. Turn the ignition key to START and crank the engine.
Do not press the accelerator during starting.
STARTING AND OPERATING 225
5

CAUTION!
Do not crank engine for more than 15 seconds at a
time as starter motor damage may result. Turn key to
OFF and wait at least two minutes before trying
again.
5. When the engine starts, release the key.
6. Check to see that there is oil pressure.
7. Release the parking brake.
Starting Procedure — Engine Manifold Air
Temperature Below 66°F (19°C)
NOTE:The temperature displayed on the overhead
console (if equipped) does not necessarily reflect the
engine manifold air temperature. The wait-to-start lamp
will illuminate momentarily for a bulb check when the
ignition key is turned to the ON position, however whencertain engine temperatures fall below 66°F (19°C) the
lamp will remain on indicating the intake manifold
heater system is active.
Follow the steps in the Normal Starting Procedure ex-
cept:
CAUTION!
Do not crank engine for more than 15 seconds at a
time or starter motor damage may result. Turn key to
OFF and wait at least 2 minutes for starter to cool
before repeating start procedure.
•The WAIT TO START light will remain on for a period
of time (length of time depends on engine tempera-
ture) after completion of the bulb check.
226 STARTING AND OPERATING

•After the WAIT TO START light goes off, turn the
ignition key to START. Do not press the accelerator
during starting.
•Check to see that there is oil pressure.
•Allow the engine to idle at fast idle for about three
minutes until the manifold heaters have completed
the post-heat cycle.
•Release the parking brake and drive.
NOTE:Engine idle speed will automatically increase to
1000 rpm at low coolant temperatures to improve engine
warm-up.
NOTE:If the engine stalls or if the ignition switch is left
On for more than 2 minutes after the WAIT TO START
light goes out, reset the grid heaters by turning the
ignition switch to Off for at least 5 seconds and then back
On. Repeat steps 3 through 7 of the normal starting
procedure.
For Extremely Cold Weather Starting — Engine
Manifold Air Temperature Below 0°F (- 18°C)
In extremely cold weather below 0°F (- 18°C) it may be
beneficial to cycle the manifold heaters twice before
attempting to start the engine. This can be accomplished
by turning the ignition OFF for at least 5 seconds and
then back ON after the WAIT TO START light has gone
off, but before the engine is started. However, repeated
cycling of the manifold heaters will result in damage to
the heater elements or reduced battery voltage.
NOTE: If multiple pre-heat cycles are used before
starting, additional engine run time may be required to
maintain battery state of charge at a satisfactory level.
•If the engine stalls after the initial start, the ignition
must be turned to the OFF position for at least 5
seconds and then to the ON position to recycle the
manifold heaters.
STARTING AND OPERATING 227
5

NOTE:Excessive white smoke and poor engine perfor-
mance will result if manifold heaters are not recycled.
•Heat generated by the manifold heaters dissipates
rapidly in a cold engine. If more than two minutes
pass between the time the WAIT TO START light goes
OFF and the engine is started, recycle the manifold
heaters by turning the ignition OFF for at least 5
seconds and then back ON.
•If the vehicle is driven and vehicle speed exceeds 18
mph (29 km) before the manifold heater post-heat
(after start) cycle is complete, the manifold heaters will
shut off.
•If the engine is started before the WAIT TO START
light turns off, the preheat cycle will turn off.
•If the engine is cranked for more than 10 seconds, the
post-heat cycle will turn off.NOTE:Engine idle speed will automatically increase to
1000 rpm at low coolant temperatures to improve engine
warm-up.
NOTE:When a diesel engine is allowed to run out of
fuel or the fuel gels at low temperatures, air is pulled into
the fuel system.
You may try priming as described below.
1. Add a substantial quantity of fuel to the tank (5 to 10
gallons) or eliminate the gelled fuel condition.
2. Crank the engine for 1 to 2 seconds. If the engine does
not start, then release the key or starter button back to the
RUN position (do not turn the key back to the OFF
position). The electric fuel transfer pump will continue to
run and purge air from the system for about 25 seconds.
After 25 seconds, attempt to start the engine again.
3. Start the engine using the Normal Starting Procedure.
228 STARTING AND OPERATING

WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
NORMAL OPERATION
Observe the following when the engine is operating.
•All message center lights are off.
•Check Engine Lamp is off.
•Engine Oil Pressure is above 10 psi (69 kPa) at idle.
•Low Oil Pressure light is off.
•Voltmeter Operation:
•The voltmeter may show a gauge fluctuation if
certain engine temperatures are below 66°F (19°C).
This cycling operation is caused by the post-heat
cycle of the intake manifold heater system. The
number of cycles and the length of the cycling
operation is controlled by the engine control mod-
ule, this time will not exceed 150 seconds. The
needle should then stabilize at the approximate
operation point.
•The cycling action will cause temporary dimming of
the headlamps, interior lamps, and also a noticeable
reduction in blower motor speed.
230 STARTING AND OPERATING

When To Use “TOW/HAUL” Mode
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc-
curs, press the “TOW/HAUL” button. This will improve
performance and reduce the potential for transmission
overheating or failure due to excessive shifting. When
operating in “TOW/HAUL” mode, 5th gear (ifequipped) is disabled and 2-3 and 3-4 shift patterns are
modified. Shifts into Overdrive (4th gear) are allowed
during steady cruise (for improved fuel economy) and
automatic closed-throttle downshifts to 3rd gear (for
improved braking) will occur during steady braking.
The “TOW/HAUL” light will illuminate in the instru-
ment cluster to indicate when the switch has been
activated. Pressing the switch a second time restores
normal operation. If the “TOW/HAUL” mode is desired,
the button must be pressed each time the engine is
started.
When To Lock Out Overdrive
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent 4–3–4 transmission shifting
occurs, press the “TOW/HAUL” button. This will im-
prove performance and reduce the potential for transmis-
sion overheating or failure due to excessive shifting.
240 STARTING AND OPERATING