DODGE RAM 2500 DIESEL 2009 4.G Owners Manual

NOTE:The winch mechanism is designed for use with
the jack extension tube only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.Tire Changing Procedure
WARNING!
•
Getting under a jacked-up vehicle is dangerous.
The vehicle could slip off the jack and fall on you.
You could be crushed. Never get any part of your
body under a vehicle that is on a jack. Never start
or run the engine while the vehicle is on a jack. If
you need to get under a raised vehicle, take it to an
authorized service center where it can be raised on
a lift.
(Continued)
WARNING! (Continued)
•
Do not raise this vehicle using a bumper jack. The
jack is designed as a tool for changing tires on this
vehicle only. It is not recommended that the jack
be used for service purposes or to lift more than
one wheel at a time.
Preparations1. Park the vehicle on a firm, level surface. Avoid ice or
slippery areas.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
2. Set the parking brake.
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3. Place the shift lever into PARK. On four-wheel drive
vehicles, shift the transfer case to the 4L position.
4. Turn the ignition OFF.
5. Turn on the Hazard Warning flasher.6. Block both the front and rear of the
wheel diagonally opposite the jacking
position. For example, if the right front
wheel is being changed, block the left
rear wheel.
NOTE: Passengers should not remain in the vehicle
when the vehicle is being jacked.
Instructions
WARNING!
Carefully follow these tire changing warnings to
help prevent personal injury or damage to your
vehicle:•
Always park on a firm, level surface as far from
the edge of the roadway as possible before raising
the vehicle.
•
Block the wheel diagonally opposite the wheel to
be raised.
•
Set the parking brake firmly and set an automatic
transmission in PARK; a manual transmission in
REVERSE.
•
Never start or run the engine with the vehicle on a
jack.
•
Do not let anyone sit in the vehicle when it is on a
jack.
(Continued)
410 WHAT TO DO IN EMERGENCIES

WARNING! (Continued)
•
Do not get under the vehicle when it is on a jack.
•
Only use the jack in the positions indicated and
for lifting this vehicle during a tire change.
•
If working on or near a roadway, be extremely
careful of motor traffic.
•
To assure that spare tires, flat or inflated, are
securely stowed, spares must be stowed with the
valve stem facing the ground.
•
Turn on the Hazard Warning flasher.
1. Remove the spare wheel, jack, and tools from storage. 2. Using the wheel wrench, loosen, but do not remove,
the wheel nuts by turning them counterclockwise one
turn while the wheel is still on the ground.
3. Placement of the Jack:
•
For 2500/3500 4x2 series trucks, when changing a
front wheel, place the bottle jack under the frame
rail behind the wheel. Locate the jack as far forward
as possible on the straight part of the frame.
Jack Warning Label
4x2 Jacking Location
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6

•
Operate the jack using the jack drive tube and the
wheel wrench. The tube extension, may be used, but
is not required.
•
For 2500/3500 4x4 series trucks, when changing the
front wheel, assemble the jack drive tube to the jack
and connect the drive tube to the extension tube.
Place the jack under the axle as close to the tire as
possible with the drive tubes extending to the front.
Connect the jack tube extension and wheel wrench.
•
For all trucks, when changing a rear wheel, as-
semble the jack drive tube to the jack and connect
the drive tube to the extension tube. Place the jack
under the axle between the spring and the shock
absorber with the drive tubes extending to the rear.
4x4 Jacking Location
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•
Connect the jack tube extension and wheel wrench.
Before raising the wheel off the ground, make sure
that the jack will not damage surrounding truck
parts and adjust the jack position as required.NOTE:
If the 2500/3500 bottle jack will not lower by
turning the dial (thumbwheel) by hand, it may be neces-
sary to use the jack drive tube in order to lower the jack.
4. By rotating the wheel wrench clockwise, raise the
vehicle until the wheel just clears the surface.
WARNING!
Raising the vehicle higher than necessary can make
the vehicle unstable and cause an accident. It could
slip off the jack and hurt someone near it. Raise the
vehicle only enough to remove the tire.
5. Remove the wheel nuts and pull the wheel off. Install
the spare wheel and wheel nuts with the cone shaped end
of the nuts toward the wheel on 2500/3500 single rear-
wheel (SRW) models. On 3500 dual rear-wheel models
(DRW) the lug nuts are a two-piece assembly with a flat
Rear Jacking Location (All)
WHAT TO DO IN EMERGENCIES 413
6

face. Lightly tighten the nuts. To avoid risk of forcing the
vehicle off the jack, do not fully tighten the nuts until the
vehicle has been lowered.
6. Using the wheel wrench, finish tightening the nuts
using a crisscross pattern. The correct nut tightness is
135 ft lbs (183 N·m) torque for 2500/3500 single-rear
wheel (SRW) models, and 145 ft lbs (197 N·m) for 3500
dual rear-wheel models. If in doubt about the correct
tightness, have them checked with a torque wrench by
your authorized dealer or at a service station.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could injure someone in the vehicle. Al-
ways stow the jack parts and the extra tire and wheel
in the places provided.7. Install wheel center cap and remove wheel blocks. Do
not install chrome or aluminum wheel center caps on the
spare wheel. This may result in cap damage.
8. Lower the jack to its fully closed position. If the bottle
jack will not lower by turning the dial (thumbwheel) by
hand, it may be necessary to use the jack drive tube in
order to lower the jack. Stow the replaced tire, jack, and
tools as previously described.
9. Adjust the tire pressure when possible.
NOTE:
Do not oil wheel studs. For chrome wheels, do
not substitute with chrome plated wheel nuts.
Hub Caps/Wheel CoversThe hub caps must be removed before raising the vehicle
off the ground.
For 2500/3500 single rear-wheel (SRW) models, use the
blade on the end of the lug wrench to pry the hub cap off.
414 WHAT TO DO IN EMERGENCIES

Insert the blade end into the pry-off notch and carefully
pop off the hub cap with a back-and-forth motion.
On 3500 models with dual rear wheels (DRW), you must
first remove the hub caps. The jack handle driver has a
hook at one end that will fit in the pry off notch of the
rear hub caps. Position the hook and pull out on the
ratchet firmly. The hub cap should pop off. The wheel
skins can now be removed. For the front hub cap on 3500
models use the blade on the end of the lug wrench to pry
the caps off. The wheel skin can now be removed.
CAUTION!
•
Use a back-and-forth motion to remove the hub
cap. Do not use a twisting motion when removing
the hub cap, damage to the hub cap finish may
occur.(Continued)
CAUTION! (Continued)
•
The rear hub caps on the dual rear wheel has two
pry-off notches. Make sure that the hook of the
jack handle driver is located squarely in the cap
notch before attempting to pull off.
You must use the flat end of the lug wrench to pry off the
wheel skins. Insert the flat tip completely and using a
back-and-forth motion, loosen the wheel skin. Repeat this
procedure around the tire until the skin pops off.
Replace the wheel skins first using a rubber mallet. When
replacing the hub caps, tilt the cap retainer over the
lugnut bolt circle and strike the high side down with a
rubber mallet. Be sure that the hub caps and wheel skins
are firmly seated around the wheel.
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6

8-Stud — Dual Rear WheelsDual wheels are flat-mounted and center-piloted. The lug
nuts are a two-piece assembly. When the tires are being
rotated or replaced, clean these lug nuts and add two
drops of oil at the interface between the hex and the
washer.Slots in the wheels will assist in properly orienting the
inner and outer wheels. Align these slots when assem-
bling the wheels for best access to the tire valve on the
inner wheel. The tires of both dual wheels must be
completely off the ground when tightening, to ensure
wheel centering and maximum wheel clamping.
Dual wheel models require a special heavy-duty lug nut
tightening adapter (included with the vehicle) to cor-
rectly tighten the lug nuts. Also, when it is necessary to
remove and install dual rear wheels, use a proper vehicle
lifting device.
NOTE:
When installing a spare tire as part of a dual rear
wheel end combination, the tire diameter of the two
individual tires must be compared. If there is a significant
difference, the larger tire should be installed in a front
location. The correct direction of rotation for dual tire
installations must also be observed.
Oiling Location
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These dual rear wheels should be tightened as follows:
1. Tighten the wheel nuts in the numbered sequence to a
snug fit.2. Retighten the wheel nuts in the same sequence to the
torques listed in the table. Go through the sequence a
second time to verify that specific torque has been
achieved. Retighten to specifications at 100 miles
(160 km) and after 500 miles (800 km).
It is recommended that wheel stud nuts be kept torqued
to specifications at all times. Torque wheel stud nuts to
specifications at each lubrication interval.
Wheel NutsAll wheel nuts should be tightened occasionally to elimi-
nate the possibility of wheel studs being sheared or the
bolt holes in the wheels becoming elongated. This is
especially important during the first few hundred miles/
kilometers of operation to allow the wheel nuts to
become properly set. All nuts should first be firmly
seated against the wheel. The nuts should then be
tightened to recommended torque. Tighten the nuts to
final torque in increments. Progress around the bolt
Tightening Pattern
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circle, tightening the nut opposite to the nut just previ-
ously tightened until final torque is achieved. Recom-
mended torques are shown in the following chart.Disc
WheelsType Nut Stud Size Torque
Ft. Lbs.Torque
Newton
Meters
Cone 9/16-18 120-150 160-200
Flanged 9/16-18 130-160 190-220To Stow The Flat Or Spare
WARNING!
A loose tire thrown forward in a collision or hard
stop could injure the occupants in the vehicle. Have
the deflated (flat) tire repaired or replaced immedi-
ately. Turn the wheel so that the valve stem is down. Slide the
wheel retainer through the center of the wheel and
position it properly across the wheel opening.
For convenience in checking the spare tire inflation, stow
with the valve stem toward the rear of the vehicle.
Attach the wheel wrench to the extension tube. Rotate the
winch mechanism until the wheel is drawn into place
against the underside of the vehicle. Continue to rotate
until you feel the winch mechanism slip, or click three or
four times. It cannot be overtightened. Push against the
tire several times to be sure it is firmly in place.
HOISTINGA conventional floor jack may be used at the jacking
locations. Refer to the graphics that show jacking loca-
tions. However, a floor jack or frame hoist must never be
used on any other parts or the underbody.
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