belt DODGE RAM 3500 DIESEL 2009 4.G Service Manual

DRIVER ADJUSTABLE PEDALS — IF EQUIPPEDThe adjustable accelerator and brake pedal allow the
driver to establish a comfortable position relative to the
steering wheel and pedals.
Adjustment1. Position the driver seat so that you are at least 10 in
(254 mm) away from the airbag, located in the center of
the steering wheel.
2. Fasten and adjust the seatbelts.
3. Move the adjustable pedal switch, located to the left of
the steering column near the parking brake release, in the
direction you desire to move the pedals.
NOTE:The pedals cannotbe adjusted when the vehicle
is in REVERSE or when the Electronic Speed Control is
set.
Adjustable Pedals Switch
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 141
3

WARNING!
•
Never leave children alone in a vehicle. Leaving
unattended children in a vehicle is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Do not leave the key in
the ignition. A child could operate power win-
dows, other controls, or move the vehicle.
•
In an accident, there is a greater risk of being
thrown from a vehicle with an open sunroof. You
could also be seriously injured or killed. Always
fasten your seat belt properly and make sure all
passengers are properly secured too.
•
Do not allow small children to operate the sun-
roof. Never allow your fingers, other body parts, or
any object to project through the sunroof opening.
Injury may result.
Open Sunroof — Express ModeMomentarily pressing the switch rearward will activate
the Express Open Feature, causing the sunroof to open
automatically. During the Express Open operation, any
movement of the switch will stop the sunroof and it will
remain in a partial open position. Again, momentarily
pressing the switch rearward will activate the Express
Open Feature.Closing Sunroof — ExpressPress the switch forward and release, and the sunroof
will close automatically from any position. The sunroof
will close fully and stop automatically. This is called
Express Close. During Express Close operation, any
movement of the switch will stop the sunroof.Pinch Protect FeatureThis feature will detect an obstruction in the opening of
the sunroof during Express Close operation. If an ob-
struction in the path of the sunroof is detected, the
160 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

NOTE:If you are installing a toolbox to the front of the
pickup box, you must use Mopar toolbox brackets
available from your authorized dealer.
You can carry wide building materials (sheets of ply-
wood, etc.) by building a raised load floor. Place lumber
across the box in the indentations provided above the
wheel housings and in the bulkhead dividers to form the
floor.
WARNING!
•
The pickup box is intended for load carrying
purposes only, not for passengers, who should sit
in seats and use seat belts.
(Continued)
WARNING! (Continued)
•
Care should always be exercised when operating a
vehicle with unrestrained cargo. Vehicle speeds
may need to be reduced. Severe turns or rough
roads may cause shifting or bouncing of the cargo
that may result in vehicle damage. If wide build-
ing materials are to be frequently carried, the
installation of a support is recommended. This
will restrain the cargo and transfer the load to the
pickup box floor.
•
If you wish to carry more than 600 lbs (272 kg) of
material suspended above the wheelhouse, sup-
ports must be installed to transfer the weight of
the load to the pickup box floor or vehicle damage
may result. The use of proper supports will permit
loading up to the rated payload.
•
Unrestrained cargo may be thrown forward in an
accident causing serious or fatal injury.UNDERSTANDING THE FEATURES OF YOUR VEHICLE 177
3

continuous chime will sound to alert you to turn the
signals off. If either indicator flashes at a rapid rate, check
for a defective outside light bulb.
4. Tachometer
The Tachometer indicates engine speed in revolutions per
minute.
CAUTION!
Do not operate the engine with the tachometer
pointer at high RPM for extended periods. Engine
damage may occur.
5. Airbag Warning Light This light turns on and remains on for seven
seconds as a bulb check when the ignition
switch is first turned ON. If the light is not on during starting, stays on, or turns on while driving, have
the system inspected by an authorized dealer as soon as
possible.
6. High Beam Indicator
This indicator shows that headlights are on high
beam.
7. Seat Belt Reminder Light When the ignition switch is first turned ON, this
light will turn on for five to eight seconds as a bulb
check. During the bulb check, if the driver’s seat
belt is unbuckled, a chime will sound. After the bulb
check or when driving, if the driver’s seat belt remains
unbuckled, the Seat Belt Reminder Light will illuminate
and the chime will sound. Refer to “Occupant Restraints”
in Section 2 for more information.
8. Speedometer
The Speedometer shows the vehicle speed in miles per
hour and/or kilometers per hour (mph/kph).
UNDERSTANDING YOUR INSTRUMENT PANEL 189
4

STARTING PROCEDURESBefore starting your vehicle, adjust your seat, adjust both
inside and outside mirrors, and fasten your seat belts.
The starter should not be operated for more than 15-
second intervals. Waiting a few seconds between such
intervals will protect the starter from overheating.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat buildup may
cause serious injury or death.Normal StartingNormal starting of either a warm or cold engine is
obtained without pumping or depressing the accelerator
pedal. Turn the key to the START position and release
when the engine starts. If the engine fails to start within
10 seconds, turn the key to the OFF position, wait five
seconds, then repeat the starting procedure.
Automatic TransmissionStart the engine with the shift lever in the NEUTRAL or
PARK position. Apply the brake before shifting to any
driving range.
NOTE: This vehicle is equipped with a transmission
shift interlocking system. The brake pedal must be
depressed to shift out of PARK.Tip Start FeatureDo notpress the accelerator. Turn the ignition key briefly
to START position, and release it. The starter motor will
continue to run, but will automatically disengage when
the engine is running.If Engine Fails To StartIf the engine fails to start after you have followed the
“Normal Starting” procedure, it may be flooded. Push
the accelerator pedal all the way to the floor and hold it
there while cranking the engine. This should clear any
excess fuel in case the engine is flooded.
252 STARTING AND OPERATING

using light brake pressure with light throttle will keep the
vehicle from jerking or lurching. This technique is also
used when you need to stop and restart a vehicle on a
steep incline.The Basics Of Off-Road DrivingYou will encounter many types of terrain driving off-
road. You should be familiar with the terrain and area
before proceeding. There are many types of surface
conditions: hard packed dirt, gravel, rocks, grass, sand,
mud, snow and ice. Every surface has a different effect on
your vehicle’s steering, handling and traction. Control-
ling your vehicle is one of the keys to successful off-road
driving, so always keep a firm grip on the steering wheel
and maintain a good driving posture. Avoid sudden
accelerations, turns or braking. In most cases there are no
road signs, posted speed limits or signal lights. Therefore
you will need to use your own good judgment on what is
safe and what isn’t. When on a trail you should always be
looking ahead for surface obstacles and changes interrain. The key is to plan your future driving route while
remembering what you are currently driving over.
CAUTION!
Never park your vehicle over dry grass or other
combustible materials. The heat from your vehicle
exhaust system could cause a fire.
WARNING!
Always wear your seat belt and firmly tie down
cargo. Unsecured cargo can become projectiles in an
off-road situation.When To Use Low RangeWhen driving off-road, shift into 4L (Low Range) for
additional traction or to improve handling and control on
slippery or difficult terrain. Due to the lower gearing, low
range will allow the engine to operate in a higher power
288 STARTING AND OPERATING

6. Start the engine in the vehicle which has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
7. When removing the jumper cables, reverse the above
sequence exactly. Be careful of the moving belts and fan.
WARNING!
Any procedure other than above could result in:•
Personal injury caused by electrolyte squirting out
the battery vent.
•
Personal injury or property damage due to battery
explosion.
•
Damage to charging system of booster vehicle or
of immobilized vehicle.
FREEING A STUCK VEHICLEIf the vehicle becomes stuck in snow, sand, or mud, it can
often be moved by a rocking motion. Move the shift lever
rhythmically between DRIVE and REVERSE, while ap-
plying slight pressure to the accelerator.
In general, the least amount of accelerator pedal pressure
to maintain the rocking motion without spinning the
wheels or racing the engine, is most effective. Racing the
engine or spinning the wheels, due to the frustration of
not freeing the vehicle, may lead to transmission over-
heating and failure. Allow the engine to idle with the
shift lever in NEUTRAL for at least one minute after
every five rocking-motion cycles. This will minimize
overheating and reduce the risk of transmission failure
during prolonged efforts to free a stuck vehicle.
WHAT TO DO IN EMERGENCIES 421
6

include cleaning of the condenser fins and a performance
test. Drive belt tension should also be checked at this
time.
WARNING!
•
Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi-
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause
the system to fail, requiring costly repairs. Refer to
Section 3 of the Warranty Information book for
further warranty information.
•
The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal
injury or damage to the system, adding refrigerant
or any repair requiring lines to be disconnected
should be done by an experienced repairman.NOTE:
Use only manufacturer approved A/C System
Sealers, Stop Leak Products, Seal Conditioners, Compres-
sor Oil, or Refrigerants.
Refrigerant Recovery and RecyclingR-134a air conditioning refrigerant is a hydrofluoro-
carbon (HFC) that is endorsed by the Environmental
Protection Agency (EPA) and is an ozone-saving product.
However, the manufacturer recommends that air condi-
tioning service be performed by authorized dealers or
other service facilities using recovery and recycling
equipment.Front Prop Shaft Lubrication — 2500/3500 (4X4)
ModelsLubricate the front driveshaft grease fitting at each oil
change. Refer to the “Maintenance Schedule” in Section 8
for the proper maintenance intervals. Use MOPAR Type
MS-6560 (lithium-based grease), or equivalent.
436 MAINTAINING YOUR VEHICLE

Cleaning Plastic Instrument Cluster LensesThe lenses in front of the instruments in this vehicle are
molded in clear plastic. When cleaning the lenses, care
must be taken to avoid scratching the plastic.
1. Clean with a wet, soft rag. A mild soap solution may
be used, but do not use high alcohol content or abrasive
cleaners. If soap is used, wipe clean with a clean damp
rag.
2. Dry with a soft tissue.
Seat Belt MaintenanceDo not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage can also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the car to
wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
Dry with a soft tissue.
MAINTAINING YOUR VEHICLE 457
7

Cavity CartridgeFuseMini
Fuse Description
39 10 Amp
RedSeatbelt Tension
Reducer/Power IGN
Run/Acc
40 20 Amp
YellowPower IGN Run/Acc
— Cigar Lighter/Rear
Power Point
41 — —
42 30 Amp Pink Diesel PCM (Diesel
Only)
CAUTION!
•
When installing the Integrated Power Module
cover, it is important to ensure the cover is prop-
erly positioned and fully latched. Failure to do so
may allow water to get into the Integrated Power
Module, and possibly result in a electrical system
failure.
•
When replacing a blown fuse, it is important to
use only a fuse having the correct amperage rating.
The use of a fuse with a rating other than indicated
may result in a dangerous electrical system over-
load. If a properly rated fuse continues to blow, it
indicates a problem in the circuit that must be
corrected.
462 MAINTAINING YOUR VEHICLE