relay DODGE RAM SRT-10 2006 Service Repair Manual

15.IGNITION COIL
Disconnect the Ignition Coil harness connector.
Remove the Fuel Pump Relay.
Using a 12-volt test light connected to 12-volts, probe the (K17) Coil
Control circuit.
Crank the engine for 5 seconds while observing the test light.
NOTE: The primary resistance of the 8.3L Ignition coil is 0.53 to
0.65 of an ohm at 77°F (25°C).
Does the test light brightly blink/flicker?
Ye s>>
Replace the Ignition Coil.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 16
16.COIL CONTROL CIRCUIT
Turn the ignition off.
Disconnect the PCM harness connector.
Check the (K17) Coil Control circuit for an open or short to ground.
Was a problem found with the Coil Control circuit?
Ye s>>
Repair the Coil Control circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 17

When Monitored:
With battery voltage greater than 8 volts during engine cranking or greater than 12 volts with engine running,
engine rpm less than 2016, and none of the coils in dwell when checked.
Set Condition:
Peak current is not achieved with battery based dwell plus 1.5 ms of diagnostic offset. It takes less than 3
seconds during cranking or up to 6 seconds while running to set.
Possible Causes
(K343) ASD RELAY OUTPUT CIRCUIT
IGNITION COIL
(K17) IGNITION COIL NO.2 CONTROL CIRCUIT OPEN
(K17) IGNITION COIL NO.2 CONTROL CIRCUIT SHORTED TO GROUND
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
1.GOOD TRIP EQUAL TO ZERO
Ignition on, engine not running.
With the scan tool, read DTCs and record the related Freeze Frame data.
Is the Good Trip Counter displayed and equal to zero?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDTION Diagnostic Procedure.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.(K343) ASD RELAY OUTPUT CIRCUIT
Turn the ignition off.
Disconnect the Ignition coil harness connector.
Ignition on, engine not running.
Using a 12-volt test light connected to ground, probe the (K343) ASD
Relay Output circuit at the coil harness connector.
With the scan tool, actuate the ASD Relay.
Does the test light illuminate brightly?
Ye s>>
Go To 3
No>>
Inspect the related fuse. Repair the excessive resistance or
short to ground in the (K343) ASD Relay Output circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 -
ENGINE - STANDARD PROCEDURE)
CAUTION: Stop All Actuations.

When Monitored:
With battery voltage greater than 8 volts during engine cranking or greater than 12 volts with engine running,
engine rpm less than 2016, and none of the coils in dwell when checked.
Set Condition:
Peak current is not achieved with battery based dwell plus 1.5 ms of diagnostic offset. It takes less than 3
seconds during cranking or up to 6 seconds while running to set.
Possible Causes
(K343) ASD RELAY OUTPUT CIRCUIT
IGNITION COIL
(K18) IGNITION COIL CONTROL NO.3 CIRCUIT OPEN
(K18) IGNITION COIL CONTROL NO.3 CIRCUIT SHORTED TO GROUND
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
1.GOOD TRIP EQUAL TO ZERO
Ignition on, engine not running.
With the scan tool, read DTCs and record the related Freeze Frame data.
Is the Good Trip Counter displayed and equal to zero?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDTION Diagnostic Procedure.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.(K343) ASD RELAY OUTPUT CIRCUIT
Turn the ignition off.
Disconnect the Ignition coil harness connector.
Ignition on, engine not running.
Using a 12-volt test light connected to ground, probe the (K343) ASD
Relay Output circuit at the coil harness connector.
With the scan tool, actuate the ASD Relay.
Does the test light illuminate brightly?
Ye s>>
Go To 3
No>>
Inspect the related fuse. Repair the excessive resistance or
short to ground in the (K343) ASD Relay Output circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 -
ENGINE - STANDARD PROCEDURE)
CAUTION: Stop All Actuations

When Monitored:
With battery voltage greater than 8 volts during engine cranking or greater than 12 volts with engine running,
engine rpm less than 2016, and none of the coils in dwell when checked.
Set Condition:
Peak current is not achieved with battery based dwell plus 1.5 ms of diagnostic offset. It takes less than 3
seconds during cranking or up to 6 seconds while running to set.
Possible Causes
(K343) ASD RELAY OUTPUT CIRCUIT
IGNITION COIL
(K133) IGNITION COIL CONTROL NO.4 CIRCUIT OPEN
(K133) IGNITION COIL CONTROL NO.4 CIRCUIT SHORTED TO GROUND
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
1.GOOD TRIP EQUAL TO ZERO
Ignition on, engine not running.
With the scan tool, read DTCs and record the related Freeze Frame data.
Is the Good Trip Counter displayed and equal to zero?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDTION Diagnostic Procedure.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.(K343) ASD RELAY OUTPUT CIRCUIT
Turn the ignition off.
Disconnect the Ignition coil harness connector.
Ignition on, engine not running.
Using a 12-volt test light connected to ground, probe the (K343) ASD
Relay Output circuit at the coil harness connector.
With the scan tool, actuate the ASD Relay.
Does the test light illuminate brightly?
Ye s>>
Go To 3
No>>
Inspect the related fuse. Repair the excessive resistance or
short to ground in the ASD Relay Output circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 -
ENGINE - STANDARD PROCEDURE)
CAUTION: Stop All Actuations

When Monitored:
With battery voltage greater than 8 volts during engine cranking or greater than 12 volts with engine running,
engine rpm less than 2016, and none of the coils in dwell when checked.
Set Condition:
Peak current is not achieved with battery based dwell plus 1.5 ms of diagnostic offset. It takes less than 3
seconds during cranking or up to 6 seconds while running to set.
Possible Causes
(K343) ASD RELAY OUTPUT CIRCUIT
IGNITION COIL
(K134) IGNITION COIL CONTROL NO.5 CIRCUIT OPEN
(K134) IGNITION COIL CONTROL NO.5 CIRCUIT SHORTED TO GROUND
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
1.GOOD TRIP EQUAL TO ZERO
Ignition on, engine not running.
With the scan tool, read DTCs and record the related Freeze Frame data.
Is the Good Trip Counter displayed and equal to zero?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDTION Diagnostic Procedure.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.(K343) ASD RELAY OUTPUT CIRCUIT
Turn the Ignition off.
Disconnect the Ignition coil harness connector.
Ignition on, engine not running.
Using a 12-volt test light connected to ground, probe the (K343) ASD
Relay Output circuit at the coil harness connector.
With the scan tool, actuate the ASD Relay.
Does the test light illuminate brightly?
Ye s>>
Go To 3
No>>
Inspect the related fuse. Repair the excessive resistance or
short to ground in the (K343) ASD Relay Output circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 -
ENGINE - STANDARD PROCEDURE)
CAUTION: Stop All Actuations

5.IAC DRIVER CIRCUITS SHORTED TO VOLTAGE
Remove the ASD Relay.
Using a jumper wire, jumper between the (A14) Fused B+ circuit and
(K342) ASD Relay Output circuit in the PDC.
Ignition on, engine not running with the PCM and IAC harness connec-
tors disconnected.
Measure the voltage on each of the IAC Driver circuits.
Is the voltage above 1.0 volt at any IAC Driver circuit?
Ye s>>
Repair the short to voltage onthe appropriate IAC Driver
circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 -
ENGINE - STANDARD PROCEDURE)
No>>
Go To 6
NOTE: Remove the jumper wire and install the ASD Relay before
continuing.
6.IAC DRIVER CIRCUITS SHORTED TO GROUND
Turn the ignition off.
Repeat each measurement for each IAC Driver circuit.
Measure the resistance between ground and each IAC Driver circuit.
Is the resistance below 100 ohms at any IAC Driver circuit?
Ye s>>
Repair the short to ground in the appropriate IAC Driver cir-
cuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 -
ENGINE - STANDARD PROCEDURE)
No>>
Go To 7

P0645-A/C CLUTCH RELAY CIRCUIT
For a complete wiring diagramRefer to Section 8W.

When Monitored:
With the ignition on. Battery voltage greater than 10 volts. A/C Switch on.
Set Condition:
An open or shorted condition is detected in the A/C clutch relay control circuit. One Trip Fault. Three good trips
to turn off the MIL.
Possible Causes
INTERNAL FUSED IGNITION SWITCH OUTPUT CIRCUIT
INTERNAL FUSED B+ CIRCUIT
(C13) A/C CLUTCH RELAY CONTROL CIRCUIT OPEN
(C13) A/C CLUTCH RELAY CONTROL CIRCUIT SHORTED TO GROUND
A/CCLUTCHRELAY
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.A/C CLUTCH RELAY OPERATION
Ignition on, engine not running.
With a scan tool, actuate the A/C Clutch Relay.
Is the A/C Clutch Relay operating?
Ye s>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 2
2.A/C CLUTCH RELAY RESISTANCE
Turn the ignition off.
Remove the A/C Clutch Relay from the IPM.
Measure the resistance of the A/C Clutch Relay Coil.
Is the resistance between 60 to 80 ohms?
Ye s>>
Go To 3
No>>
Replace the A/C Clutch Relay.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

3.INTERNAL FUSED IGNITION SWITCH OUTPUT CIRCUIT AND FUSED B+ CIRCUIT
Ignition on, engine not running.
Using a 12-volt test light connected to ground, probe the Internal Fused
Ignition Switch Output circuit and the Fused B+ circuit in the connection.
Does the test light illuminate brightly?
Ye s>>
Go To 4
No>>
Repair the open or short to ground in the Fused Ignition
Switch Output circuit or the Fused B+ circuit. Check and
replace any open fuses.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
4.(C13) A/C CLUTCH RELAY CONTROL CIRCUIT OPEN
Turn the ignition off.
Disconnect the C3 PCM harness connector.
Measure the resistance of the (C13) A/C Clutch Relay Control circuit from the relay connection to the PCM harness
connector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 5
No>>
Repair the open in the (C13) A/C Clutch Relay Control circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
5.(C13) A/C CLUTCH RELAY CONTROL CIRCUIT SHORTED TO GROUND
Measure the resistance between ground and the (C13) A/C Clutch
Relay Control circuit at the IPM.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the short to ground in the (C13) A/C Relay Clutch
Control circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6

When Monitored:
With the ignition on. Battery voltage greater than 10 volts. A/C Switch on.
Set Condition:
A shorted condition is detected in the A/C clutch relay control circuit. One Trip Fault. Three good trips to turn
off the MIL.
Possible Causes
(C3) A/C COMPRESSOR CLUTCH CONTROL CIRCUIT SHORTED TO GROUND
A/C COMPRESSOR CLUTCH
TIPM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.A/C COMPRESSOR CLUTCH OPERATION
Ignition on, engine not running.
With a scan tool under the PCM Actuators, actuate the A/C Clutch.
Is the A/C Clutch actuating?
Ye s>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 2
2.A/C CLUTCH CONTROL OPERATION FROM THE PCM
Turn the ignition off.
Disconnect the C2 TIPM harness connector.
Ignition on, engine not running.
Using the scan tool under the PCM Actuators, actuate the A/C Clutch.
With a 12-volt test light connected to ground, probe the (C13) A/C
Clutch Control circuit in the C2 TIPM harness connector.
Does the test light illuminate brightly and flash on an off?
Ye s>>
Go To 3
No>>
Perform the Diagnostic Procedure for P0645-A/C CLUTCH
CONTROL CIRCUIT. (Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)