roof DODGE RAM SRT-10 2006 Service Owner's Guide

GUIDE-SUNROOF GLASS
REMOVAL
1. Place the sunroof in the vent position.
2. Remove the sunroof assembly. (Refer to 23 -
BODY/SUNROOF/ASSEMBLY-MODULE -
REMOVAL)
3. Remove the motor. (Refer to 8 - ELECTRICAL/
POWER TOP - SUNROOF SERVICE INFO/MO-
TOR/MODULE-SUNROOF - REMOVAL)
4. Remove the glass. (Refer to 23 - BODY/SUN-
ROOF/GLASS - REMOVAL)
5. Remove the wind deflector. (Refer to 23 - BODY/
SUNROOF/DEFLECTOR-WIND - REMOVAL)
6. Separate the drain channel arms (2) from the guide
mechanisms (1) one at a time.
CAUTION: Do not pry the channel arms apart at
the same time or you could break the drain chan-
nel.
7. Slide the drain channel rearward out of the way.
8. Remove the hard stop screw from the frame.

3. Push the guide assembly (1) and drive cable rear-
ward past the hard stop location.
4. Install the hard stop screw (2) and push the drive
cable and guide assembly (1) up against the hard
stop screw (2).
5. Verify that the opposite guide assembly is also
positioned up against the hard stop screw.
6. Install the wind deflector as necessary. (Refer to 23
- BODY/SUNROOF/DEFLECTOR-WIND - INSTAL-
LATION)
7. Install the motor as necessary. (Refer to 8 - ELEC-
TRICAL/POWER TOP - SUNROOF SERVICE
INFO/MOTOR/MODULE-SUNROOF - INSTALLA-
TION)
8. Install the drain channel arms (2) into the mecha-
nism (1) holes one at a time with the reinforce-
ments on the inside of mechanism arms.
CAUTION: Do not pry the channel arms apart at
the same time or you could break the drain chan-
nel.
9. Install the sunroof assembly into the vehicle. (Refer
to 23 - BODY/SUNROOF/ASSEMBLY-MODULE -
INSTALLATION)
10. Perform the sunroof position calibration, (Refer to
8 - ELECTRICAL/POWER TOP/MOTOR - STAN-
DARD PROCEDURE - SUNROOF POSITION
CALIBRATION).
11. Perform the Excessive Force Limitation (EFL) cal-
ibration, (Refer to 8 - ELECTRICAL/POWER TOP/
MOTOR - STANDARD PROCEDURE -
EXCESSIVE FORCE LIMITATION (EFL) CALI-
BRATION).
12. Install the glass as necessary. (Refer to 23 - BODY/SUNROOF/GLASS - INSTA L L AT I O N )
13. Adjust sunroof glass to fit flush with roof line (Refer to 23 - BODY/SUNROOF/GLASS PANEL - ADJUST-
MENTS).
14. Verify proper operation of the power sunroof system.

HOSE-DRAIN
REMOVAL
FRONT HOSES
1. Remove headliner (Refer to 23 - BODY/INTERIOR/
HEADLINER - REMOVAL).
2. Disconnect the drain hose from the sunroof hous-
ing (1).
3. Separate the lower tube from the grommet in the
body (3).
4. Drain any liquid from hose connection, if necessary.
5. Release the clips (2) and remove the tube.
REAR HOUSING HOSE
1. Remove headliner (Refer to 23 - BODY/INTERIOR/
HEADLINER - REMOVAL).
2. Disconnect the drain hose from the sunroof hous-
ing (1).* Front tube shown, rear tube similar.
3. Drain any liquid from hose connection, if necessary.
4. Release the push pin fasteners (2) and separate
the lower tube from the grommet in the body (3).

INSTALLATION
FRONT HOSES
1. Position the lower portion through the grommet in
the body (3).
2. Connect the new drain tube to the sunroof housing
(1) and test drainage.
3. Position the tube support clips (2) and seat fully.
4. Install headliner (Refer to 23 - BODY/INTERIOR/
HEADLINER - INSTALLATION).
REAR HOUSING HOSE
1. Install the rear tube and seat the push pin fasten-
ers (2) fully. * Front tube shown, rear similar.
2. Position the lower portion through the grommet in
the body (3).
3. Connect the new drain tube to the sunroof housing
(1) and test drainage.
4. Install headliner (Refer to 23 - BODY/INTERIOR/
HEADLINER - INSTALLATION).

SUNSHADE
REMOVAL
1. Remove the drain channel. (Refer to 23 - BODY/
SUNROOF/CHANNEL-DRAIN - REMOVAL)
2. Push up the front center of the sunshade (1) to pop
out the front two feet.
3. Rotate the sunshade (2) so that the other feet (1)
are removed from the guide track.

INSTALLATION
1. Verify the sunshade track is free of obstructions
like the trim lace/ring.
2. Start with sunshade (2) at an angle with one foot
(1) in the track.
3. Rotate the sunshade so the other rear foot is in the
track as well as the 2 other feet (3) on the same
side as the first foot.
4. To insert the remaining two feet (2) apply force to
the middle front of sunshade (3) and guide them
into the track.
5. Check that all the feet are in the right track and
verify sunshade operation.
6. Install the drain channel. (Refer to 23 - BODY/
SUNROOF/CHANNEL-DRAIN - INSTALLATION)

SWITCH-SUNROOF
DESCRIPTION
For service information refer to (Refer to 8 - ELECTRICAL/POWER TOP/SWITCH - DIAGNOSIS AND TESTING).

GAP AND FLUSH
SPECIFICATIONS
GAP & FLUSH DIMENSIONS INDEX
DESCRIPTION FIGURE
STANDARD CAB 1
QUAD CAB 2
PICKUP BOX 3
MEGA CAB 4
NOTE:
All measurements are in mm. O/F = Over Flush. U/F = Under Flush.
DIMENSION DESCRIPTION GAP FLUSH
*1 Bumper to grille 19.0 ± 3.0 —
*2 Hood to grille 1.5 ± 1.0
Parallel within 2.0U/F 0.75 ± 1.75
*3 Fender to hood 6.0 ± 2.0
Parallel within 1.0U/F 3.2 ± 1.5
(Under flush from front of
hood to start of hockey
stick area only)
*4 Fender to hood
(Up/Down surface only)6.0 ± 1.5
Parallel within 1.00.0 ± 1.5
*5 Front door to windshield — O/F 20.5 ± 1.5
(Base of windshield)
O/F 9.0 ± 1.5
(Top of windshield)
*6 Roof to front door — U/F 6.0 ± 1.5
Parallel within 1.5
Fig. 1 GAP & FLUSH - STANDARD CAB

NOTE:
All measurements are in mm. O/F = Over Flush. U/F = Under Flush.
DIMENSION DESCRIPTION GAP FLUSH
7 Quarter to front door 5.0 ± 1.5
Parallel within 1.00.0 ± 1.5
8 Front door to quarter character line
alignment— Up/Down 0.0 ± 1.5
*9 Front door to fender character line
alignment— Up/Down 0.0 ± 1.5
*10 Front door to fender 5.0 ± 1.5
Parallel within 1.00.0 ± 1.5
*11 Bumper to fender 19.0 ± 3.0
Parallel within 3.0O/F 5.0 ± 5.0 (SLT)
O/F 14.0 ± 5.0 (SPORT)
*12 Bumper to headlamp 19.0 ± 4.0 —
*ALLMODELS
NOTE:
All measurements are in mm. O/F = Over Flush. U/F = Under Flush.
DIMENSION DESCRIPTION GAP FLUSH
1 Roof to rear door — U/F 6.0 ± 1.5
Parallel within 1.5
2 Quarter to rear door 5.0 ± 1.5
Parallel within 2.00.0 ± 1.5
3 Rear door to quarter character line
alignment— Up/Down 0.0 ± 1.5
4 Rear door to front door character line
alignment— Up/Down 0.0 ± 1.5
5 Rear door to front door 5.0 ± 1.5
Parallel within 2.00.0 ± 1.5
Fig. 2 GAP & FLUSH - QUAD CAB

NOTE:
All measurements are in mm. O/F = Over Flush. U/F = Under Flush.
DIMENSION DESCRIPTION GAP FLUSH
2 Hood To Grille 1.5 ± 1.0 U/F 0.5 ± 1.75
3 Fender To Hood 6.0 ± 2.0
Parallel Within 1.0U/F 3.2 ± 1.5
(Under flush from front of
hood to start of hockey
stick area only.)
4 Fender To Hood
(Up/Down Surface Only)6.0 ± 2.0
Parallel Within 2.00.0 ± 1.5
5 Front Door To Windshield — O/F 20.5 ± 1.5
(Base of windshield)
O/F 9.0 ± 1.5
(Top of windshield)
6 Front Door To Roof — O/F 6.0 ± 1.5
Parallel within 1.5
7 Rear Door To Roof — O/F 0.0 ± 1.5
8 Rear Door To Quarter Panel 5.0 ± 1.5
Parallel Within 1.50.0 ± 1.5
9 Fuel Door To Outer Box 5.0 ± 1.5
Parallel Within 1.50.0 ± 1.5
10 Rear Door To Quarter Character Line
Alignment— Up/Down 0.0 ± 1.5
11 Rear Door To Front Door 5.0 ± 1.5
Parallel Within 1.50.0 ± 1.5
12 Rear Door To Front Door Character
Line Alignment— Up/Down 0.0 ± 1.5
13 Front Door To Fender 5.0 ± 1.5
Parallel Within 1.5U/F 0.5 ± 1.5
14 Front Door To Fender Character Line
Alignment— Up/Down 0.0 ± 1.5
15 Bumper To Fender 16.0 ± 4.0
Side To Side 3.0O/F 6.5 ± 5.0 (SLT)
O/F 14.5 ± 5.0 (SPORT)
16 Bumper To Headlamp 16.0 ± 4.0 —
17 Tailgate To Outer Box Character Line
Alignment— 0.0 ± 1.5
18 Cab Back To Box Front 31.0 ± 5.0
Parallel Within 1.5—
19 Cab To Box Side 30.5 ± 5.0
Parallel Within 3.0O/F 5.25 ± 3.5
20 Cab To Box Character Line Alignment — Up/Down 0.0 ± 3.0
21 Tailgate To Outer Box 5.0 ± 2.0
Parallel Within 1.5U/F 1.5 ± 1.5
Side to side within 2.0
22 Bumper To Outer Box 24.0 ± 5.0 (F/A)
25.0 ± 5.0 (C/C)
Parallel Within 5.0—
23 Tailgate To Outer Box Character Line
Alignment— Up/Down 0.0 ± 1.5
24 Bumper To Tailgate 30.0 ± 3.0
Parallel Within 4.0—