roof DODGE RAM SRT-10 2006 Service Owner's Manual

INSTALLATION
WARNING: The Excessive Force Limitation (EFL) feature must be calibratedanytimeasunroofmotor/mod-
ule is replaced with a new component. Failure to perform this procedure could result in vehicle damage
and/or personal injury. (Refer to 8 - ELECTRICAL/POWER TOP/MOTOR - STANDARD PROCEDURE - EXCES-
SIVE FORCE LIMITATION (EFL) CALIBRATION) for the appropriate procedure.
1. Verify that glass panel is loose and slightly retracted.
2. Raise sunroof module assembly (1) and guide it carefully into position.
3. Hand start the eight screws (2).
4. Line up the locating holes and tighten the attaching screws (2) to 9 Nꞏm (80in.lbs.).
5. Connect the electrical connector (1).

6. Connect the drain tubes (1) to the sunroof.
7. Adjust the sunroof glass. (Refer to 23 - BODY/
SUNROOF/GLASS PANEL - ADJUSTMENTS)
8. Connect battery negative cable.
9. Install the vehicle headliner, (Refer to 23 - BODY/
INTERIOR/HEADLINER - INSTALLATION).
10. Perform the sunroof position calibration, (Refer to
8 - ELECTRICAL/POWER TOP/MOTOR - STAN-
DARD PROCEDURE - SUNROOF POSITION
CALIBRATION).
11. Perform the Excessive Force Limitation (EFL) cal-
ibration, (Refer to 8 - ELECTRICAL/POWER TOP/
MOTOR - STANDARD PROCEDURE -
EXCESSIVE FORCE LIMITATION (EFL) CALI-
BRATION).
12. Verify proper operation of the power sunroof
system.

CHANNEL-DRAIN
REMOVAL
1. Remove glass panel. (Refer to 23 - BODY/SUN-
ROOF/GLASS PANEL - REMOVAL)
2. Separate the drain channel arms (2) from the guide
mechanisms (1) one at a time.
CAUTION: Do not pry the channel arms apart at
thesametimeoryoucouldbreakthedrain
channel.
3. Carefully slide the drain channel (1) forward to the
notches (2) in the frame and remove from the
vehicle.

INSTALLATION
1. Carefully position the drain channel (1) into the
notches (2) in the frame and slide rearward.
2. Install the drain channel arms (2) into the mecha-
nism (1) holes one at a time with the reinforce-
ments on the inside of mechanism arms.
CAUTION: Do not pry the channel arms apart at
the same time or you could break the drain chan-
nel.
3. Install the sunroof glass. (Refer to 23 - BODY/
SUNROOF/GLASS PANEL - INSTALLATION)

COVER-GUIDE MECHANISM
REMOVAL
1. Move the glass panel to the full closed position.
2. Slide sunshade rearward to the open position.
3. Separate the mechanism covers (2) from the tabs
(1) on the glass panel.
4. Hold both mechanism covers down and open the
sunroof fully.
5. Slide the mechanism covers (1) out the front of the
guide in the frame (2).

INSTALLATION
1. With the sunroof in the open position, snap the mechanism cover (2) into the lower guide channel.
2. Hold down each cover and close the sunroof.
3. Snap the upper portion of the cover (2) into the retaining clips (1) on theglass panel between the locating fea-
tures.

DEFLECTOR-WIND
REMOVAL
1. Open the sunroof fully.
2. Remove the strap screws (2) from the beam area
release the strap (3).
3. Rotate the deflector up and remove springs (2)
from the holes in the frame (1).

INSTALLATION
1. Position the deflector spring arms (2) into the holes
of the frame (1).
2. Rotate the deflector down, attach the straps (3)
and install the strap screws (2) into the front beam.
3. Verify sunroof operation and alignment.

INSTALLATION
1. Position glass panel on to mechanism lift arms.
CAUTION: Verify that the retaining tabs are located on the INSIDE of the guide mechanism arms.
2. Start the attaching screws (3).
3. Connect a 12v power supply and verify that the sunroof is in the closed position.
4. Adjust sunroof glass to fit flushwith roof line (Refer to 23 - BODY/SUNROOF/GLASS PANEL - ADJUSTMENTS).
5. Tighten the screws (3) to 3.5 Nꞏm (30 in. lbs.).
6. Position the mechanism covers (2) over the glass tabs (1) between the locating features and seat fully.
7. Verify sunroof operation and alignment.

ADJUSTMENTS
ADJUSTMENT
1. Move the sunshade rearward to the open position.
2. Separate the mechanism covers (2) from the tabs (1) on the glass panel.
3. Verify the sunroof glass panel is in the fully closed position.
4. Loosen the forward attaching screws (3) on each side enough to permit thefront of the glass to adjust up or
down.
5. Adjust the front surface of the sunroof glass panel 0.00 mm to 2 mm (0.00 in.to0.08in.)belowthe top surface
of the roof.
6. Tighten the front glass panel attaching screws to 3.5 Nꞏm (30 in. lbs.).
7. Loosen the rear screws (3) on each side enough to make the rear adjustment.
8. Adjust the rear surface of the sunroof glass panel 0.00 mm to 2 mm (0.03 in.to 0.08 in.)abovethe top surface
of the roof.
9. Tighten the rear glass panel attaching screws to 3.5 Nꞏm (30 in. lbs.).
10. Check for proper fit. If not OK, repeat glass panel adjustment.
11. Position the mechanism covers (2) over the glass tabs (1) between the locating features and seat fully.
12. Verify sunroof operation and alignment.