sensor DODGE RAM SRT-10 2006 Service Repair Manual

P1398-MIS-FIRE ADAPTIVE NUMERATOR AT LIMIT
For a complete wiring diagramRefer to Section 8W.
When Monitored:
Under closed throttle decel and Fuel Pulse Width equal to zero for 30 seconds.
Set Condition:
One of the CKP sensor target windows has more than 2.86% variance from the reference window.
Possible Causes
ADAPTIVE NUMERATOR RELEARN
CMP SENSOR CONNECTOR/WIRING
CKP SENSOR CONNECTOR/WIRING
DAMAGED TONE WHEEL/FLEX PLATE (CRANKSHAFT)
CRANKSHAFT POSITION SENSOR
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
1.ADAPTIVE NUMERATOR RELEARN
NOTE: Check for any TSB’s that may apply to this symptom.
Read and record the Freeze Frame Data. Use this information to help you duplicate the conditions that set the DTC.
Pay particular attention to the DTC set conditions, such as, VSS, MAP, ECT,and Load.
Ignition on, engine not running.
With the scan tool in the miscellaneous menu, choose Clear PCM (battery disconnect) to reset the PCM.
With the scan tool, choose the Misfire Pretest screen.
Road test the vehicle and re-learn the adaptive numerator.
The adaptive numerator is learned when the Adaptive Numerator Done Learning line on the Misfire screen changes
to Yes.
Did the adaptive numerator re-learn?
Ye s>>
Refer to the INTERMITTENT CONDITIONSymptom (Diagnostic Procedure).
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 2
2.CMP CONNECTOR/HARNESS INSPECTION
Turn ignition off.
NOTE: Visually inspect the related wire harness connectors. Look for broken, bent, pushed out, or corroded
terminals.
NOTE: Visually inspect the related wire harness. Look for any chafed, pierced, pinched, or partially broken
wires.
NOTE: Make sure the Camshaft Position Sensor is tight.
NOTE: Refer to any technical service bulletins that may apply.
Were any problems found?
Ye s>>
Repair as necessary.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 3

3.CKP CONNECTOR/HARNESS INSPECTION
NOTE: Visually inspect the Crankshaft Position Sensor and related wire harness connectors. Look for bro-
ken, bent, pushed out, or corroded terminals.
NOTE: Visually inspect the related wire harness. Look for any chafed, pierced, pinched, or partially broken
wires.
NOTE:VerifytheCrankPositionSensorisproperlyinstalled.
Were any problems found?
Ye s>>
Repair as necessary.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 4
4.TONE WHEEL/FLEX PLATE INSPECTION
Disconnect and remove the Crankshaft Position Sensor.
Inspect the tone wheel/flexplate slots for damage, foreign material, or excessive movement.
Is the tone wheel/flexplate free from defects?
Ye s>>
Go To 5
No>>
Repair/replace tone wheel/flex plate as necessary.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
5.CRANKSHAFT POSITION SENSOR l
With the scan tool lab scope probe and the Miller special tool #6801, back probe the (K24) CKP Signal circuit in the
PCM harness connector.
WARNING: WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A DIRECT LINEWITHTHE
FAN. DO NOT PUT YOUR HANDS NEAR THE PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING..
Start the engine and observe the lab scope screen for any erratic CKP Sensorpulses.
NOTE: Turn the ignition off before continuing.
Were any erratic Crank Position signals detected.
Ye s .>>
Replace the Crankshaft Position Sensor.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No.>>
Go To 6
6.PCM
NOTE: Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and
Ground circuits.
If there are no possible causes remaining, view repair.
Repair
Replace and program the Powertrain Control Module per Service Information.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

P1492-AMBIENT/BATTERY TEMPERATURE SENSOR VOLTAGE TOO HIGH
For a complete wiring diagramRefer to Section 8W.

When Monitored:
With the ignition key on.
Set Condition:
The PCM senses the voltage from the Battery Temperature Sensor above 4.9 volts for 3 seconds.
Possible Causes
BATTERY TEMP SENSOR VOLTAGE ABOVE 4.8 VOLTS
BATTERY TEMPERATURE SENSOR
(K25) BATTERY TEMP SIGNAL CIRCUIT SHORTED TO VOLTAGE
(K25) BATTERY TEMP SIGNAL CIRCUIT OPEN
(K900) SENSOR GROUND CIRCUIT OPEN
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
1.BATTERY TEMP SENSOR VOLTAGE ABOVE 4.8 VOLTS
Ignition on, engine not running.
Record all DTCs and the related Freeze Frame data.
With the scan tool, monitor the Battery Temperature Sensor voltage.
Is the voltage above 4.8 volts?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITIONSymptom (Diagnostic Procedure).
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.BATTERY TEMPERATURE SENSOR
Turn the ignition off.
Disconnect the Battery Temp Sensor harness connector.
Ignition on, engine not running.
With the scan tool in sensors, read the Batt Temp Sensor voltage value.
Connect a jumper wire between the (K25) Batt Temp Signal circuit and
the (K900) Sensor ground circuit at the Battery Temp Sensor connector.
NOTE: Remove the jumper wire before continuing.
Did the Battery Temp Sensor voltage change from greater than
4.5 volts to less than 1.0 volt?
Ye s>>
Replace the Battery Temperature Sensor.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 -
ENGINE - STANDARD PROCEDURE)
No>>
Go To 3

3.(K25) BATT TEMP SIGNAL CIRCUIT SHORTED TO VOLTAGE
Turn the ignition off.
Disconnect the PCM harness connectors.
Ignition on, engine not running.
Measure the voltage on the (K25) Battery Temp Signal circuit at the
Sensor harness connector.
Is the voltage above 5.2 volts?
Ye s>>
Repair the short to voltage in the (K25) Batt Temp Signal
circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 -
ENGINE - STANDARD PROCEDURE)
No>>
Go To 4
4.(K25) BATT TEMP SIGNAL CIRCUIT OPEN
Turn the ignition off.
Measure the resistance of the (K25) Battery Temp Signal circuit from
the Battery Temp Sensor harness connector to the PCM harness con-
nector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 5
No>>
Repair the open in the (K25) Batt Temp Signal circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 -
ENGINE - STANDARD PROCEDURE)

5.(K900) SENSOR GROUND CIRCUIT OPEN
Measure the resistance in the (K900) Sensor ground circuit from the
PCM harness connector to the Sensor connector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 6
No>>
Repair the open in the (K900) Sensor ground circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 -
ENGINE - STANDARD PROCEDURE)
6.PCM
NOTE: Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and
Ground circuits.
If there are no possible causes remaining, view repair.
Repair
Replace and program the Powertrain Control Module per Service Information.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

P1493-AMBIENT/BATTERY TEMPERATURE SENSOR VOLTAGE TOO LOW
For a complete wiring diagramRefer to Section 8W.

When Monitored:
With the ignition on.
Set Condition:
The PCM senses the voltage from the Battery Temperature Sensor below 0.5 ofa volt for 3 seconds.
Possible Causes
BATTERY TEMP SENSOR VOLTAGE BELOW 0.5 OF A VOLT
BATTERY TEMPERATURE SENSOR
(K25) BATTERY TEMP SIGNAL CIRCUIT SHORTED TO GROUND
(K25) BATTERY TEMP SIGNAL CIRCUIT SHORTED TO THE (K900) SENSOR GROUND
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
1.BATTERY TEMP SENSOR VOLTAGE BELOW 0.5 OF A VOLT
Ignition on, engine not running.
Record all DTCs and the related Freeze Frame data.
With scan tool, monitor the Ambient/Battery Temperature Sensor voltage.
Is the voltage below 0.5 of a volt?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITIONSymptom (Diagnostic Procedure).
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.BATTERY TEMPERATURE SENSOR
Ignition on, engine not running.
With the scan tool in sensors, read the Battery Temp Sensor voltage.
Disconnect the Battery Temp Sensor harness connector.
Did the Battery Temperature Sensor voltage change from below 1.0 volt to above 4.5 volts?
Ye s>>
Replace the Battery Temperature Sensor.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 3
3.(K25) BATTERY TEMP SIGNAL CIRCUIT SHORTED TO GROUND
Turn the ignition off.
Disconnect the PCM harness connectors.
Measure the resistance between ground and the (K25) Battery Temp
Signal circuit at the Battery Temp Sensor harness connector.
Istheresistancebelow100ohms?
Ye s>>
Repair the short to ground in the (K25) Batt Temp Signal
circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 -
ENGINE - STANDARD PROCEDURE)
No>>
Go To 4

4.(K25) BATTERY TEMP SIGNAL CIRCUIT SHORTED TO THE (K900) SENSOR GROUND
Measure the resistance between the (K25) Battery Temp Signal circuit
and the (K900) Sensor ground circuit at the Battery Temp Sensor har-
ness connector.
Istheresistancebelow100ohms?
Ye s>>
Repair the short between the (K900) Sensor ground circuit
and the (K25) Batt Temp Signal circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 -
ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.PCM
NOTE: Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and
Ground circuits.
If there are no possible causes remaining, view repair.
Repair
Replace and program the Powertrain Control Module per Service Information.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

When Monitored:
With the ignition key on and the engine speed greater than 0 RPM.
Set Condition:
When the PCM regulates the generator field and there are no detected field problems, but the voltage output
does not decrease.
Possible Causes
(K20) GENERATOR FIELD CONTROL CIRCUIT SHORTED TO GROUND
GENERATOR FIELD COIL SHORTED TO GROUND
BATTERY TEMPERATURE SENSOR
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.CHARGING SYSTEM OPERATION
NOTE: Battery must be fully charged and be capable of passing a load test.
NOTE: Generator Belt tension and condition must be checked before continuing.
Ignition on, engine not running.
With the scan tool, read DTCs and the related Freeze Frame data then clear theDTCs.
With scan tool, actuate the Generator Field Driver.
With a 12-volt test light connected to ground, backprobe the (K20) Gen Field Control circuit in the back of Generator
Field harness connector.
Does the test light illuminate brightly and flash?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.(K20) GEN FIELD CONTROL CIRCUIT SHORTED TO GROUND
Turn the ignition off.
Disconnect the C2 PCM harness connector.
Disconnect the Generator Field Harness connector.
Carefully inspect the related connectors for corrosion or spread termi-
nals before continuing.
Measure the resistance between ground and the (K20) Generator Field
Driver circuit at the Generator Field harness connector.
Istheresistancebelow100ohms?
Ye s>>
Repair the short to ground in the (K20) Generator Field
Control circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 3