check engine DODGE RAM SRT-10 2006 Service Repair Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2006, Model line: RAM SRT-10, Model: DODGE RAM SRT-10 2006Pages: 5267, PDF Size: 68.7 MB
Page 3611 of 5267

4.CHECK THE (K900) SENSOR GROUND CIRCUIT FOR AN OPEN
Measure the resistance of the (K900) Sensor Ground circuit between
the Transmission Solenoid Assembly harness connector and the PCM
C2 harness connector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 5
No>>
Repair the (K900) Sensor Ground circuit for an open.
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (GAS). (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE - STANDARD PROCEDURE)
5.CHECK THE (T38) GOVERNOR PRESSURE SENSOR SIGNAL CIRCUIT FOR A SHORT TO VOLTAGE
Ignition on, engine not running.
Measure the voltage of the (T38) Governor Pressure Sensor Signal cir-
cuit in the Transmission Solenoid Assembly harness connector.
Is the voltage above 0.5 volts?
Ye s>>
Repair the (T38) Governor Pressure Sensor Signal circuit
for a short to voltage.
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (GAS). (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 6
Page 3613 of 5267

8.CHECK THE (K900) SENSOR GROUND CIRCUIT FOR AN OPEN INTERNAL
Measure the resistance of the (K900) Sensor Ground circuit between
the PCM C2 harness connector and the Governor Pressure Sensor har-
ness connector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 9
No>>
Replace the Transmission Solenoid Assembly per the Ser-
vice Information. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 48RE/VALVE BODY - REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (GAS). (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE - STANDARD PROCEDURE)
9.CHECK THE (T38) GOVERNOR PRESSURE SENSOR SIGNAL CIRCUIT FOR A SHORT TO VOLTAGE
INTERNAL
NOTE: The Transmission Solenoid Assembly harness connector
must be connected before proceeding.
Ignition on, engine not running.
Measure the voltage of the (T38) Governor Pressure Sensor Signal cir-
cuit in the Governor Pressure Sensor harness connector (inside trans-
mission).
Is the voltage above 0.5 volt?
Ye s>>
Replace the Transmission Solenoid Assembly per the Ser-
vice Information. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 48RE/VALVE BODY - REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (GAS). (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 10
Page 3614 of 5267

10.ENGINE CONTROL MODULE
Turn the ignition off to the lock position.
Reconnect the PCM harness connector.
Reconnect the Transmission Solenoid Assembly harness connector.
Ignition on, engine not running.
With the scan tool, erase DTCs.
Connect a jumper wire between the (T38) Governor Pressure Sensor
Signal circuit and the (K900) Sensor Ground circuit in the Transmission
Governor Pressure Sensor harness connector.
With the scan tool, read DTCs.
Did the DTC P0869 set?
Ye s>>
Replace the Governor Pressure Sensor per the Service
Information. (Refer to 21 - TRANSMISSION/TRANSAXLE/
AUTOMATIC - 48RE/GOVERNOR PRESSURE SENSOR -
REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (GAS). (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)pins, terminals, and con-
nectors for corrosion, damage, or terminal push out. Pay particular attention to all power and ground
circuits. If no problems are found, replace and program the PCM per the Service Information. (Refer to
8 - ELECTRICAL/ELECTRONIC CONTROL MODULES/POWERTRAIN CONTROL MODULE -
REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
11 .INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set this DTC are not present at this time.
Use the Freeze Frame Data to help duplicate the conditions in which the DTC originally set. Pay particular attention
to the DTC set conditions, such as, VSS, MAP, ECT, and Load
Using the schematics as a guide, visually inspect the related wiring harness. Look for any chafed, pierced, pinched,
or partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken,bent, pushed out, or corroded terminals.
Wiggle the wiring and connectors while checking for any possible open or shorted circuits.
Check for any Service Information Tune-ups or Technical Service Bulletins that may apply.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .
Page 3616 of 5267

Theory of Operation
The Governor Pressure Sensor is used by the PCM to adjust the Governor Pressure to a desired level for shifts in
first, second, and third gear. If the PCM detects the monitored sense voltage is greater than or less than a prede-
termined specification, the PCM will set the desired DTC.
When Monitored:
Continuously with the ignition on and the engine running.
Set Condition:
This DTC will set if the monitored voltage from the Governor Pressure Sensor drops below 0.12 volts for the
period of 8.5 seconds.
Possible Causes
PARK NEUTRAL DTC PRESENT OR OTHER TRANSMISSION DTC’S PRESENT
(T38) GOVERNOR PRESSURE SENSOR SIGNAL CIRCUIT SHORT TO GROUND
(T38) GOVERNOR PRESSURE SENSOR SIGNAL CIRCUIT SHORT TO OTHER CIRCUITS
TRANSMISSION SOLENOID ASSEMBLY
GOVERNOR PRESSURE SENSOR
POWERTRAIN CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
Diagnostic Test
1.CHECK IF THE DTC IS CURRENT
Ignition on, engine not running.
With the scan tool, read Engine DTCs.
Record the Freeze Frame data for the reported DTC.
With the scan tool, erase DTCs.
Turn the ignition off to the lock position.
Using the Freeze Frame data recorded earlier, try to duplicate the conditions in which the DTC originally set.
NOTE: It may be necessary to road test the vehicle to duplicate the originalset conditions.
With the scan tool, read Engine DTCs.
Did the DTC reset?
Ye s>>
Go To 2
No>>
Go To 7
2.CHECK FOR OTHER TRANSMISSION DTC’S PRESENT
Are there any Park/Neutral or other Transmission DTCs present?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom(s). If a Park/Neutral DTC is
present, perform its respective test first. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC -
48RE - DIAGNOSIS AND TESTING)
No>>
Go To 3
Page 3621 of 5267

Theory of Operation
The Transmission Control Output supplies power to the TCC, Overdrive, andGovernor Pressure Solenoids when in
normal operating mode. The Transmission Control Output Control circuit is constantly monitored by the PCM. If the
expected state of the Transmission Control Output Control circuit is different then the expected state, a correspond-
ing DTC will set and the PCM will de-energize the Transmission Control Output and place the transmission in Limp-
in.
When Monitored:
Continuously with the Ignition on.
Set Condition:
This DTC will set if the PCM monitored voltage of the Transmission Control Output Control circuit is different
than the expected voltage for the period 3.0 seconds.
Possible Causes
(T515) TRANSMISSION CONTROL CIRCUIT OPEN
(T515) TRANSMISSION CONTROL CIRCUIT SHORT TO VOLTAGE
(T515) TRANSMISSION CONTROL CIRCUIT SHORT TO GROUND
TOTALLY INTEGRATED POWER MODULE
POWERTRAIN CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
1.CHECK IF THE DTC IS CURRENT
Ignition on, engine not running.
With the scan tool, read Engine DTCs.
Record the Freeze Frame data for the reported DTC.
With the scan tool, erase DTCs.
Turn the ignition off to the lock position.
Using the Freeze Frame data recorded earlier, try to duplicate the conditions in which the DTC originally set.
NOTE: It may be necessary to road test the vehicle to duplicate the originalset conditions.
With the scan tool, read Engine DTCs.
Did the DTC reset?
Ye s>>
Go To 2
No>>
Go To 6
2.CHECK THE (T515) TRANSMISSION CONTROL CIRCUIT
Turn the ignition off to the lock position.
Disconnect the TIPM C1 harness connector.
Ignition on, engine not running.
Using the scan tool in the PCM, actuate the Transmission.
Using a 12-volt test light connected to 12 volts, check the (T515) Trans-
mission Control circuit at the TIPM C1 harness connector.
Does the test light cycle on and off and illuminate brightly?
Ye s>>
Using the schematics as a guide, check the Totally Inte-
grated Power Module (TIPM) pins, terminals, and connec-
tors for corrosion, damage, or terminal push out. Pay
particular attention to all power and ground circuits. If no
Page 3622 of 5267

problems are found, replace and program the TIPM per the
Service Information.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 3
3.CHECK THE (T515) TRANSMISSION CONTROL CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Disconnect the PCM C2 harness connector.
Connect a jumper wire between cavity 30 in the PCM C2 harness con-
nector and ground.
Using a 12-volt test light connected to 12 volts, check the (T515) Trans-
mission Control circuit at the TIPM C1 harness connector.
Does the test light illuminate brightly?
Ye s>>
Go To 4
No>>
Repair the (T515) Transmission Control circuit for an open.
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (GAS). (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE - STANDARD PROCEDURE)
4.CHECK THE (T515) TRANSMISSION CONTROL OUTPUT CONTROL CIRCUIT SHORT TO GROUND
Turn the ignition off to the lock position.
Disconnect the TIPM C1 harness connector.
Remove the jumper wire from the PCM C2 harness connector.
Ignition on, engine not running.
Measure the resistance between ground and the (T515) Transmission Control circuit at the TIPM C1 harness con-
nector.
Is the resistance above 100k ohms?
Ye s>>
Repair the (T515) Transmission Control circuit for a short to ground.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 5
Page 3623 of 5267

5.CHECK THE (T515) TRANSMISSION CONTROL CIRCUIT FOR A SHORT TO VOLTAGE
Turn the ignition off to the lock position.
Disconnect the TIPM C1 harness connector.
Disconnect the PCM C2 harness connector.
Ignition on, engine not running.
Using a volt meter connected to ground, check the (T515) Transmission
Control circuit at the TIPM C1 harness connector.
Is the voltage above 1.0 volts?
Ye s>>
Repair the (T515) Transmission Control circuit for a short to
voltage.
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (GAS). (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Using the schematics as a guide, check the Engine Control
Module (PCM) pins, terminals, and connectors for corrosion,
damage, or terminal push out. Pay particular attention to all
power and ground circuits. If no problems are found,
replace and program the PCM per the Service Information.
(Refer to 8 - ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/ENGINE CONTROL MODULE - REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
6.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set this DTC are not present at this time.
Use the Freeze Frame Data to help duplicate the conditions in which the DTC originally set. Pay particular attention
to the DTC set conditions, such as, VSS, MAP, ECT, and Load
Using the schematics as a guide, visually inspect the related wiring harness. Look for any chafed, pierced, pinched,
or partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken,bent, pushed out, or corroded terminals.
Wiggle the wiring and connectors while checking for any possible open or shorted circuits.
Check for any Service Information Tune-ups or Technical Service Bulletins that may apply.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .
STANDARD PROCEDURE
Page 3624 of 5267

PRE-DIAGNOSTIC TROUBLE SHOOTING PROCEDURE - 48RE GAS
For a complete wiring diagramRefer to Section 8W
1.
NOTE: Always perform diagnostics with a fully charged battery to avoid false symptoms.
NOTE: Low fluid level can be the cause of many transmission problems. If thefluid level is low locate and
repair the leak then check and adjust the fluid level per the Service Information.
With the scan tool, read engine DTC’s. Check and repair all engine DTCs prior to performing transmission symptom
diagnostics.
Using the wiring diagram/schematic as a guide, inspect the wiring and connectors. Repair as necessary.
Verify the flash level of the Powertrain Control Module. Some problems arecorrected by software upgrades.
Check for any Service Information Tune-ups or Technical Service Bulletins that may apply.
Did any of the above checks or procedures correct the symptom?
Ye s>>
Repair is complete.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Refer to the Transmission category and perform the appropriate symptom(s). (Refer to 21 - TRANS-
MISSION/TRANSAXLE/AUTOMATIC - 48RE - DIAGNOSIS AND TESTING)
Page 3625 of 5267

TRANSMISSION VERIFICATION TEST VER - 1 (GAS)
1.
1. Inspect the vehicle to ensure that all engine and transmission components are properly installed and connected.
Reassemble and reconnect components as necessary.
2. If any existing diagnostic trouble codes have not been repaired, go to Symptom List and follow path specified.
3. Connect a scan tool to the data link connector.
4. Ensure the fuel tank has at least a quarter tank of fuel. Turn off all accessories.
5. Start and run the engine until the transmission temperature is above 43°C(110°F).
6. Check the transmission fluid level per the Service Information. Adjustif necessary.
7. Road test the vehicle. Make 15 to 20 1-2, 2-3 and 3-4 up shifts. Perform these shifts from a standing start to 72
km/h (45 MPH) with a constant throttle opening of 20-25%.
8. Below 40 km/h (25 MPH), make 5 to 8 wide open throttle kick downs to 1st gear. Allow at least 5 seconds each
in 2nd and 3rd between each kick down.
9. For a specific DTC, drive the vehicle in accordance with the Symptom’s When Monitored and Set Conditions to
verify the repair.
10. If a DTC sets during the road test, return to the Symptom List and follow the path. If no DTC sets, the repair is
complete.
Are there any DTCs or symptoms remaining?
Ye s>>
Repair is not complete, refer to appropriate symptom.
No>>
Repair is complete.
Page 3629 of 5267

Theory of Operation
The Transmission Temperature Sensor is used to sense when the transmissiontemperatureistoohotortoocoldto
operate overdrive and/or the torque convertor clutch. When the transmission sensor detects a temperature below 0°
C (32° F), overdrive and the torque convertor clutch are disabled. When thedetected temperature is above 127° C
(260° F), overdrive is disabled and 3rd gear with TCC is engaged, this strategy is used to increase transmission
fluid flow to help cool the transmission.
When Monitored:
Continuously with the ignition on and the engine running.
Set Condition:
The DTC will set after two consecutive trips in which the transmission oil temperature is greater than 5° C (40°
F) and the transmission oil temperature does not rise more than 8° C (16° F) after 20 minutes of run time with
a vehicle speed greater than 48 Kmh (30 mph). The DTC will also set if the engine temperature is greater than
38° C (100° F) with the transmission oil temperature greater than 127° C (260° F).
Possible Causes
OTHER TRANSMISSION DTC’S SET
INTERMITTENT TRANSMISSION TEMPERATURE SENSOR
TRANSMISSION TEMPERATURE SENSOR
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
Diagnostic Test
1.CHECK IF THE DTC IS CURRENT
Ignition on, engine not running.
With the scan tool, read Engine DTCs.
Record the Freeze Frame data for the reported DTC.
With the scan tool, erase DTCs.
Turn the ignition off to the lock position.
Using the Freeze Frame data recorded earlier, try to duplicate the conditions in which the DTC originally set.
NOTE: It may be necessary to road test the vehicle to duplicate the originalset conditions.
With the scan tool, read Engine DTCs.
Did the DTC reset?
Ye s>>
Go To 2
No>>
Go To 6
2.CHECK FOR OTHER TRANSMISSION DTCS
Does the scan tool show any Park/Neutral DTCs?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom(s). (Refer to 21 - TRANS-
MISSION/TRANSAXLE/AUTOMATIC - 48RE - DIAGNOSIS AND TESTING)
No>>
Go To 3