heating DODGE SPRINTER 2005 1.G Owner's Manual

STARTING AND OPERATING 179
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SNOW CHAINSInstall snow chains on rear wheels only. Install snow
chains on exterior wheel in vehicles with double tires.
Comply with the manufacturer’s installation
instructions.
NOTE: Vehicles with snow chains installed are only to
be driven on a snow-covered surface. The snow chains
must be removed on road surfaces free of snow.FUEL REQUIREMENTSUse only commercially available vehicular diesel fuels
No. 2 or No. 1 (ASTM D 975 No. 2-D or No. 1-D).
NOTE: Because of its better quality the manufacturer
recommends the use of commercially available
vehicular diesel fuel No. 2.
For information on cold weather operation, contact
your authorized Sprinter Dealer. If diesel fuels are used with a sulphur content
exceeding 0.5 % by weight, engine oil change intervals
must be shortened. Please contact your Sprinter Dealer
to obtain the necessary information.
Refueling from drums or canisters may lead to the fuel
becoming contaminated. This in turn can cause faults
in the fuel system. Always f
ilter the fuel before adding
it to the vehicle’s tank.
WARNING!
Marine diesel fuel, Bio diesel fuel, heating oil or
the like must not be used.
Do not blend diesel fuel with marine diesel fuel,
Bio diesel fuel or heating oil.
The use of such non-approved fuels or blending
diesel fuel may result in malfunction or cause
engine damage. Damage or malfunctions
resulting from poor fuel quality or from blending
specific fuel additives are not covered by the
Sprinter Warranty.

190 STARTING AND OPERATING
WARNING!
Take into consideration that when towing a trail-
er, the handling characteristics are different and
less stable from those when operating the vehicle
without a trailer.
It is important to avoid sudden maneuvers.
Sudden maneuvers may lead to loss of control
over the vehicle-trailer combination. This could
cause an accident resulting in property damage or
injury to you or others.
CAUTION!
If the transmission hunts between gears on
inclines, manually shift to a lower gear (select
"4",
"3", "2" or
"1"). A lower gear and reduction of
speed reduces the chance of engine overloading
and / or overheating.
When going down a long hill, shift into a lower
gear and use the engine’s braking effect. Avoid
riding the brakes, thus overheating the vehicle
and trailer brakes.
If the engine coolant rises to an extremely high
temperature (coolant temperature needle
approaching the red zone) when the air
conditioner is on, turn off the air conditioner.
Engine coolant heat can be additionally vented by
opening the windows, switching the climate
control fan speed to high and setting the
temperature control to the maximum hot position.

MAINTENANCE SCHEDULES
CONTENTS
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Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264


Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264


Maintenance - Without ASSYST Maintenance
Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Maintenance Intervals . . . . . . . . . . . . . . . . . . . . 265


Maintenance - With ASSYST Maintenance
Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266


Regular Check-Ups. . . . . . . . . . . . . . . . . . . . . . . . . 266


Special Maintenance Requirements . . . . . . . . . . . 267
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Dust Filter for Heating/Ventilation
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267


Engine Oil Change and Filter Replacement . . . . 267
Once a Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267


Scope of Work for Maintenance service . . . . . . . 268
Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Additional Maintenance Work . . . . . . . . . . . . . 270
Additional Maintenance Work After ... Years . . . 270

MAINTENANCE SCHEDULES 267
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SPECIAL MAINTENANCE REQUIREMENTSIf bodies built by manufacturers other than
DaimlerChrysler Corporation are fitted to the vehicle, the
maintenance requirements and lubrication intervals
specified by the body manufacturer must be adhered to,
in addition to all standard maintenance requirements.Brake FluidOnly use brake fluids approved by the manufacturer
(DOT 4 plus). Information about brake fluids is
available from your Sprinter Dealer.CoolantHave the corrosion inhibitor/antifreeze concentration
in the coolant checked before the onset of winter (once
a year in countries with h igh prevailing temperatures).
Have the coolant renewed every five years or 100,000
miles.Dust Filter for Heating/Ventilation ReplacementThe dust filter and the tailgate interior filter are
renewed during routine maintenance service.
However, if operating conditions are dusty, these
filters should be renewed more frequently.
ENGINE OIL CHANGE AND FILTER
REPLACEMENTIn a minimum, change the engine oil and oil filter once
a year - even if the vehicle mileage per year is extremly
low. For standard oil service schedules, please see the
chapter oil service and maintenance service.Once a YearSelect the viscosity of the engine oil (SAE classes)
according to the outside air temperature.
Only use engine oil approved by DaimlerChrysler
Corporation if following the ASSYST system
guidelines.
Information is available from your Sprinter Dealer.
If the fuel used has a sulphur content exceeding 0.05 %
by weight, the service interval s should be split in half.
If the sulphur content of the fuel used is between 0.3%
and 0.8% by weight, the service intervals should be
split in half (i.e. every 5,000 miles instead of every
10,000 miles).

MAINTENANCE SCHEDULES 269
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Check fluid levels for the following systems, correct
as necessary.
Should there be a loss of fluid which cannot be
explained by regular use, trace and eliminate
the cause.
Engine cooling system
Check corrosion inhibitor/antifreeze,
refill as necessary.
Hydraulic brake system
Battery
Windscreen washer system
Engine
Fuel filter renewal
Air cleaner with maintenance indicator:
Check degree of contamination.
Air cleaner filter element renewed as
necessary. Chassis and body
Trailer coupling:
Check operation, play and retaining fixtures
Secondary rubber springs:
Visual check
Tire pressures:
Correct as necessary, including spare tyre
Check thickness of brake pads
Brake test
Check condition of brake disks. Brake disks renewal as
necessary
– as a separate order
Check condition of steering mechanism
Heating/ventilation dust filter renewal

282 INDEXHeadlamp Range Control. . . . . . . . . . . . . . . . . . . . . . . 68
Headlamps, taillamps, turn signal lenses . . . . . . . . 234
Heated Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . 121
Heater, Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116, 118
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Hydroplaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175IIgnitionLock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Starter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Indicator Lamp Symbols . . . . . . . . . . . . . . . . . . . . . . 108
Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . . . . 54
Installing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Instrument and Display Lighting . . . . . . . . . . . . . . . . 97
Instrument Cluster Battery Charge Indicator Lamp . . . . . . . . . . . . . . 104
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . 106
Coolant Temperature Gauge. . . . . . . . . . . . . . . . . 101
Engine Control Unit Indicator Lamp . . . . . . . . . . 107 Engine Oil Level Indicator Lamp . . . . . . . . . . . . . 105
Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Trip Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . 104
Instrument Cluster and Indicator Lamps. . . . . . . . . . 91
Instruments and Controls . . . . . . . . . . . . . . . . . . . . . . . 89
Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Cargo Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Driver and Rear-Seat Passenger/Cargo Area. . . . 69
Interior Sensor Protection . . . . . . . . . . . . . . . . . . . . 69
Reading Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Intervals, Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 265
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Intrument Cluster Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
JJack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209LLamps Acceleration Skid Control . . . . . . . . . . . . . . . . . . . 164

INDEX 283
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Acceleration Skid Control Warning Lamp . 143, 166
Additional Brake Lamp . . . . . . . . . . . . . . . . . . . . . 252
Anti-Lock Brake System (ABS) Indicator Lamp. 161
Battery Charge Indicator Lamp . . . . . . . . . . . . . . 104
Brake Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . 106
Electronic Brake Force Distribution . . . . . . . . . . . 157
Engine Control Unit Indicator Lamp . . . . . . . . . . 107
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Engine Oil Level Indicator Lamp . . . . . . . . . . . . . 105
Exit Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
License Plate Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 252
Reading Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Reserve Fuel Indicator Lamp . . . . . . . . . . . . . . . . 103
Seat Belt Warning Lamp . . . . . . . . . . . . . . . . . . . . . 44
Side-Marker Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 253
SRS Malfunction Indicator Lamp . . . . . . . . . . . . . . 49
Taillamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . 104 Lifting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Lighter, Cigar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Lighting, Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Lock, Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Locking, Central . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
MMaintenance Computer . . . . . . . . . . . . . . . . . . . . . . . 110
Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . 265
Maintenance Schedules
Additional Maintenance Work After ... Years . . 270
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Dust Filter for Heating/Ventilation Replacement . .
267
Engine Oil Change and Filter Replacement . . . . 267
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Once a Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Regular Check-Ups . . . . . . . . . . . . . . . . . . . . . . . . . 266
Scope of Work for Maintenance service . . . . . . . 268

284 INDEX
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
With ASSYST Maintenance Computer . . . . . . . . 266
Without ASSYST Maintenance Computer . . . . . 265
Maximum Engine Speed . . . . . . . . . . . . . . . . . . . . . . 142
Mechanical Sun Roof. . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Mechanical Sun Roof Operation . . . . . . . . . . . . . . . . . 81
Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Mirrors Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Mobile Telephone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Mopar® Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Multi-Function Indicator . . . . . . . . . . . . . . . . . . . . . . . 94
Multifunction Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 72
OOccupant Restraints . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Opening/Closing doors . . . . . . . . . . . . . . . . . . . . . . . . 27
Operation, Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Ornamental Moldings . . . . . . . . . . . . . . . . . . . . . . . . . 234
Outlet, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Outside Temperature Display . . . . . . . . . . . . . . . . . . . 98
Overheating (Air Heater) . . . . . . . . . . . . . . . . . . . . . . 138
PPassenger Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Passenger Airbag, Front Seat . . . . . . . . . . . . . . . . . . . . 48
Passenger Compartment Protection . . . . . . . . . . . . . . 25
Alarm Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pedals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . . . 186
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Power Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Programmed Top Speed . . . . . . . . . . . . . . . . . . . . . . . 182RRadio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Radio Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Rear Cargo Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Rear Seat Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Removal and Installation . . . . . . . . . . . . . . . . . . . . . 64
Recommended Fluids and Lubricants . . . . . . . . . . . 258
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Regular Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

INDEX 287
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Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Towing Protection and Passenger Compartment
Protection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Towing the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 If the Engine is Damaged. . . . . . . . . . . . . . . . . . . . 212
If the Front Axle is Damaged . . . . . . . . . . . . . . . . 212
If the Rear Axle is Damaged . . . . . . . . . . . . . . . . . 212
If the Transmission is Damaged . . . . . . . . . . . . . . 212
Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 188
Checking Weights of Vehicle and Trailer . . . . . . 188
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . 186
Loading a Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Trailer Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Vehicle and Trailer Weights . . . . . . . . . . . . . . . . . 187
Transmission, Automatic . . . . . . . . . . . . . . . . . . . . . . 145
Trip Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Two Way Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
UUsing the Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203VVehicle / Engine Emission Label . . . . . . . . . . . . . . . . . 7
Vehicle Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Vehicle and Trailer Weights . . . . . . . . . . . . . . . . . . . . 187
Vehicle Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Vehicle Safety Certification Label . . . . . . . . . . . . . . . . . 6
Vehicle Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Ventilation, Heating . . . . . . . . . . . . . . . . . . . . . . . . . . 116WWading Capability. . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Warning Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . 100, 153
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . 275
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . . . 104
Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Window Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Window Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74