brake fluid DODGE SPRINTER 2006 1.G User Guide

MAINTAINING YOUR VEHICLE 269
74. Insert the end of the wiper arm (2) into the larger
cutout (3) of the wiper blade.
5. Push the wiper blade into the end of the wiper
arm (2) until the retaining spring (1) engages.Appearance Care and Corrosion Protection
In operation, your vehicle is subjected to varying
external influences which, if gone unchecked, can
attack the paintwork as well as the underbody and
cause lasting damage.
Such damage is caused not only by extreme and
varying climatic conditions, but also by air pollution,
road salt, tar, gravel and stone chipping. Grease and
oil, fuel, coolant, brake fluid, bird droppings, insects,
WARNING!
Many cleaning products can be hazardous. Some
are poisonous, others are flammable. Always
keep cleaning products sealed and out of the
reach of children. Always follow the instructions
on the particular container. Always open your ve-
hicle’s doors or windows when cleaning the in-
side.
Never use fluids or solvents that are not designed
for cleaning your vehicle. Do not use fuel as a
cleaning agent. Fuel is flammable and constitutes
a health hazard.

MAINTAINING YOUR VEHICLE 297
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Recommended Fluids and Lubricants
The manufacturer recommends for your vehicle model
the use of DaimlerChrysler approved fluids and
lubricants, e.g. engine oil, gear oil, automatic
transmission fluid, brake fluid, power steering fluid,
coolant and anti-corrosion/anti-freeze fluid only.
WARNING!
Failure to use fluids and lubricants which meet
the standards and specifications described in this
booklet or failure to adhere to the specified re-
placement intervals may result in damage to safe-
ty-related systems of your vehicle, such as the
brake system, which could cause an accident and/
or serious injury to you and others.
Use only fluids and lubricants meeting the
standards and specifications and adhere to
specified replacement intervals.
CAUTION!
Failure to use fluids and lubricants which meet
the standards and specifications described in this
booklet or failure to adhere to the specified
replacement intervals may result in a significantly
shortened service life and/or damage to
components of your vehicle, the repair of which
will not be covered by Warranty.
Use only fluids and lubricants meeting the
standards and specifications and adhere to
specified replacement intervals.

300 MAINTAINING YOUR VEHICLE
COMPONENT SERVICE
INTERVALPRODUCT NAME/PRODUCT NUMBER MB
SHEET
Air Conditioning
The air conditioning system of your vehicle contains R-134a, a refrigerant that does not deplete the ozone layer in the
upper atmosphere.
Refrigerant R-134a — Refrigerant R-134a 361.0
Automatic
Transmission Fluidonce only at
80,000 mi
(128,000 km)Shell ATF 3403/M-115
MOPAR® Part No. 05127382AA, or equivalent
Fuchs/Shell ATF 3353236.10
236.12
Brakes
Use brake fluid approved to DaimlerChrysler standard MB 331.0 and/or DaimlerChrysler material standard MS-9971,
brake fluid certified to DOT 4 Plus standards, that also maintains a minimum dry boiling point (ERBP) of 500°F (260°C),
a minimum wet boiling point (WERBP) of 356°F (180°C) and maximum viscosity of 1500 mm
2/s, conforming to FMVSS
116 and ISO 4925.
Brake Fluid 2 years Intac B026D Dry boiling point: 500°F (260°C)
Wet boiling point: 356°F (180°C),
MOPAR® MS-9971 Part No. 04549625AC, or equivalent331.0
Engine Oil 12 months or
10,000 mi
(16,000 km)See "Approved Engine Oils"

MAINTENANCE SCHEDULES
CONTENTS
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Q Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Q Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Q Maintenance - Without ASSYST
Maintenance Computer . . . . . . . . . . . . . . . . . . . . . 305
…Maintenance Intervals . . . . . . . . . . . . . . . . . . . . 305
Q Maintenance - With ASSYST
Maintenance Computer . . . . . . . . . . . . . . . . . . . . . 306
Q Regular Check-Ups. . . . . . . . . . . . . . . . . . . . . . . . . 306
Q Special Maintenance Requirements . . . . . . . . . . . 307
…Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
…Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
…Dust Filter for Heating/Ventilation
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Q Engine Oil Change and Filter Replacement . . . . 307
…Once a Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Q Scope of Work for Maintenance service . . . . . . . 308
…Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
…Additional Maintenance Work . . . . . . . . . . . . . 310
…Additional Maintenance Work After ... Years 310

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MAINTENANCE - WITH ASSYST MAINTENANCE
COMPUTER
ASSYST provides you with information on the best
possible timing for maintenance work.
When the next maintenance service is due, this will be
indicated in the multi-function display with the
symbol
9 Oil service and fuel filter replacement
9 Maintenance service - displayed in km/miles
or days.
9
If the display shows the number of days, the symbol
È will also appear in the multi-function display.
You should have the maintenance performed within
the stated period/distance.
The service indicator will be reset by your Sprinter
Dealer after an oil service and/or maintenance service
has been performed.REGULAR CHECK-UPS
To maintain the safe operation of your vehicle, it is
recommended that you perform the following tasks on
a regular basis (i.e., weekly or whenever the vehicle is
refueled). Check:
 Engine oil level
 Brake system, clutch mechanism – fluid level
 Battery – acid level
 Windshield washer system and headlamp cleaning
system – fluid level
 Mechanical assemblies (e. g. ,engine, transmission,
etc.) – check for leaks
 Condition of tires and tire pressures
 All exterior lights

MAINTENANCE SCHEDULES 307
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SPECIAL MAINTENANCE REQUIREMENTS
If bodies built by manufacturers other than
DaimlerChrysler Corporation are fitted to the vehicle, the
maintenance requirements and lubrication intervals
specified by the body manufacturer must be adhered to,
in addition to all standard maintenance requirements.
Brake Fluid
Only use brake fluids approved by the manufacturer
(DOT 4 plus). Information about brake fluids is
available from your Sprinter Dealer.
Coolant
Have the corrosion inhibitor/antifreeze concentration
in the coolant checked before the onset of winter (once
a year in countries with high prevailing temperatures).
Have the coolant renewed every fifteen years or
100,000 miles.
Dust Filter for Heating/Ventilation Replacement
The dust filter and the tailgate interior filter are
renewed during routine maintenance service.
However, if operating conditions are dusty, these
filters should be renewed more frequently.ENGINE OIL CHANGE AND FILTER
REPLACEMENT
In a minimum, change the engine oil and oil filter once
a year - even if the vehicle mileage per year is extremly
low. For standard oil service schedules, please see the
chapter oil service and maintenance service.
Once a Year
Select the viscosity of the engine oil (SAE classes)
according to the outside air temperature.
Only use engine oil approved by DaimlerChrysler
Corporation if following the ASSYST system
guidelines.
Information is available from your Sprinter Dealer.
If the fuel used has a sulphur content exceeding 0.05 %
by weight, the service intervals should be split in half.
If the sulphur content of the fuel used is between 0.3%
and 0.8% by weight, the service intervals should be
split in half (i.e. every 5,000 miles instead of every
10,000 miles).

MAINTENANCE SCHEDULES 309
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Check fluid levels for the following systems, correct
as necessary.
Should there be a loss of fluid which cannot be
explained by regular use, trace and eliminate
the cause.
Engine cooling system
Check corrosion inhibitor/antifreeze,
refill as necessary.
Hydraulic brake system
Battery
Windscreen washer system
Engine
Fuel filter renewal
Air cleaner with maintenance indicator:
Check degree of contamination.
Air cleaner filter element renewed as
necessary.Chassis and body
Trailer coupling:
Check operation, play and retaining fixtures
Secondary rubber springs:
Visual check
Tire pressures:
Correct as necessary, including spare tyre
Check thickness of brake pads
Brake test
Check condition of brake disks. Brake disks renewal as
necessary
– as a separate order
Check condition of steering mechanism
Heating/ventilation dust filter renewal

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Additional Maintenance Work
Automatic transmission once only at 80,000 miles/
128000km
Oil and filter change
During every second maintenance service
Air cleaner without maintenance indicator:
Air cleaner filter element renewal
Check poly-V-belt for wear and signs of damage
During every fourth maintenance service
Change rear axle fluidAdditional Maintenance Work After ... Years
Every 2 years
Change brake fluid
Every 3 years
Air cleaner filter element renewal
(note installation date
)
Every 15 years or 100,000 miles
Coolant renewal
Note coolant composition

318 INDEX
ASSYST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
ASSYST Maintenance Computer . . . . . . . . . . . . . . . 112
Automatic Lock Feature . . . . . . . . . . . . . . . . . . . . . . . . 19
Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . 148
Accelerator Position . . . . . . . . . . . . . . . . . . . . . . . . 149
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Gear Selector Lever Position . . . . . . . . . . . . . . . . . 150
Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Selector Lever Manually Unlocking. . . . . . . . . . . 153
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Auxiliary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Auxiliary Heat Exchanger . . . . . . . . . . . . . . . . . . . . . 139
Auxiliary Heater
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Timer Auxiliary Heater (Water and Air Heater) 134
Tips for Coping with Problems . . . . . . . . . . . . . . 140
BBatteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . 267
Disconnecting the Battery . . . . . . . . . . . . . . . . . . . 266
Reconnecting the Battery . . . . . . . . . . . . . . . . . . . . 266
Replacing Batteries in Remote Keyless Entry . . . . 22Battery Charge Indicator Lamp . . . . . . . . . . . . . . . . . 106
Belt Tensioners
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Belt Tensioners and Airbag . . . . . . . . . . . . . . . . . . . . . 49
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . . . 216
Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . . . 229
Brake Assist System (BAS) . . . . . . . . . . . . . . . . . . . . . 172
Brake fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Brake Fluid Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . 261
Brake Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 160
Brake Pad Wear Indicator. . . . . . . . . . . . . . . . . . . . . . 159
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Brake System, Anti-Lock . . . . . . . . . . . . . . . . . . . . . . 165
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Bulbs
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
CCapacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

INDEX 323
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Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
LLamps
Acceleration Skid Control . . . . . . . . . . . . . . . . . . . 167
Acceleration Skid Control Warning Lamp . 146, 169
Additional Brake Lamp . . . . . . . . . . . . . . . . . . . . . 291
Anti-Lock Brake System (ABS) Indicator Lamp. 164
Battery Charge Indicator Lamp . . . . . . . . . . . . . . 106
Brake Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . 108
Electronic Brake Force Distribution . . . . . . . . . . . 160
Engine Control Unit Indicator Lamp . . . . . . . . . . 109
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Engine Oil Level Indicator Lamp . . . . . . . . . . . . . 107
Exit Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
License Plate Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 291
Reading Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Reserve Fuel Indicator Lamp . . . . . . . . . . . . . . . . 105
Seat Belt Warning Lamp . . . . . . . . . . . . . . . . . . . . . 44Side-Marker Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 292
SRS Malfunction Indicator Lamp . . . . . . . . . . . . . . 49
Taillamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . 106
Lifting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Lighter, Cigar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Lighting, Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Loading the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Lock, Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Locking, Central . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
MMaintenance Computer . . . . . . . . . . . . . . . . . . . . . . . 112
Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . 305
Maintenance Schedules
Additional Maintenance Work After ... Years . . 310
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Dust Filter for Heating/Ventilation
Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Engine Oil Change and Filter Replacement . . . . 307