oil DODGE SPRINTER 2006 1.G Service Manual

MAINTENANCE SCHEDULES
CONTENTS
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Q Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Q Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Q Maintenance - Without ASSYST
Maintenance Computer . . . . . . . . . . . . . . . . . . . . . 305
…Maintenance Intervals . . . . . . . . . . . . . . . . . . . . 305
Q Maintenance - With ASSYST
Maintenance Computer . . . . . . . . . . . . . . . . . . . . . 306
Q Regular Check-Ups. . . . . . . . . . . . . . . . . . . . . . . . . 306
Q Special Maintenance Requirements . . . . . . . . . . . 307
…Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
…Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
…Dust Filter for Heating/Ventilation
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Q Engine Oil Change and Filter Replacement . . . . 307
…Once a Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Q Scope of Work for Maintenance service . . . . . . . 308
…Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
…Additional Maintenance Work . . . . . . . . . . . . . 310
…Additional Maintenance Work After ... Years 310

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INTRODUCTION
This is intended as a guide to the service requirements
of your vehicle.
It contains all necessary instructions concerning
service intervals and operations which have to be
carried out.
Scope and frequency of maintenance work primarily
depend on the vehicle's operating conditions.
In the interest of maintaining the vehicle's operating
safety, the specified work should be performed
regularly and in good time.
Our vehicles are subject to ongoing development.
Technical progress may also affect the scope of service
work performed.
"Daily vehicle checks" before starting a journey are the
responsibility of the driver.WARRANTY
The Sprinter Dealer network is at your disposal for
maintenance work. Each of these workshops has the
equipment and tools, the specially trained, skilled and
experienced personnel and receives regular technical
instruction from DaimlerChrysler Corporation to
ensure that your vehicle is inspected and maintained
thoroughly and in accordance with the latest
procedures.
Please follow the instructions given in this Owner’s
Manual and ensure that they are observed, even if you
hand the vehicle over to a third party for use or care. By
not observing these instructions you may void your
warranty rights.
If the specified oil and maintenance services are not
carried out regularly or at the time intervals specified,
a decision as to the validity of a warranty claim can
only be made after DaimlerChrysler Corporation has
investigated your claim.

MAINTENANCE SCHEDULES 305
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The use of Special lubricant additives is not
recommended. The use of such additives may affect
your warranty rights. With regard to legal stipulations
concerning emissions control, please note that engines
have to be serviced and adjusted in accordance with
special instructions and using special measuring
equipment. Modifications to or interference with the
emissions control systems are not permissible.
All Sprinter Dealer are familiar with the relevant and
appliable regulations.MAINTENANCE - WITHOUT ASSYST
MAINTENANCE COMPUTER
Maintenance Intervals
Additional work must be carried out at yearly
intervals.
As a general rule, to avoid unnecessary visits to the
workshop you should try to have necessary repair
work performed together with other maintenance
work.Oil service and fuel filter
replacement – Refer toNormal Operation
every
10,000 miles or
16,000 km or 12 months
Maintenance serviceevery
30,000 miles or
48,000 km

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MAINTENANCE - WITH ASSYST MAINTENANCE
COMPUTER
ASSYST provides you with information on the best
possible timing for maintenance work.
When the next maintenance service is due, this will be
indicated in the multi-function display with the
symbol
9 Oil service and fuel filter replacement
9 Maintenance service - displayed in km/miles
or days.
9
If the display shows the number of days, the symbol
È will also appear in the multi-function display.
You should have the maintenance performed within
the stated period/distance.
The service indicator will be reset by your Sprinter
Dealer after an oil service and/or maintenance service
has been performed.REGULAR CHECK-UPS
To maintain the safe operation of your vehicle, it is
recommended that you perform the following tasks on
a regular basis (i.e., weekly or whenever the vehicle is
refueled). Check:
 Engine oil level
 Brake system, clutch mechanism – fluid level
 Battery – acid level
 Windshield washer system and headlamp cleaning
system – fluid level
 Mechanical assemblies (e. g. ,engine, transmission,
etc.) – check for leaks
 Condition of tires and tire pressures
 All exterior lights

MAINTENANCE SCHEDULES 307
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SPECIAL MAINTENANCE REQUIREMENTS
If bodies built by manufacturers other than
DaimlerChrysler Corporation are fitted to the vehicle, the
maintenance requirements and lubrication intervals
specified by the body manufacturer must be adhered to,
in addition to all standard maintenance requirements.
Brake Fluid
Only use brake fluids approved by the manufacturer
(DOT 4 plus). Information about brake fluids is
available from your Sprinter Dealer.
Coolant
Have the corrosion inhibitor/antifreeze concentration
in the coolant checked before the onset of winter (once
a year in countries with high prevailing temperatures).
Have the coolant renewed every fifteen years or
100,000 miles.
Dust Filter for Heating/Ventilation Replacement
The dust filter and the tailgate interior filter are
renewed during routine maintenance service.
However, if operating conditions are dusty, these
filters should be renewed more frequently.ENGINE OIL CHANGE AND FILTER
REPLACEMENT
In a minimum, change the engine oil and oil filter once
a year - even if the vehicle mileage per year is extremly
low. For standard oil service schedules, please see the
chapter oil service and maintenance service.
Once a Year
Select the viscosity of the engine oil (SAE classes)
according to the outside air temperature.
Only use engine oil approved by DaimlerChrysler
Corporation if following the ASSYST system
guidelines.
Information is available from your Sprinter Dealer.
If the fuel used has a sulphur content exceeding 0.05 %
by weight, the service intervals should be split in half.
If the sulphur content of the fuel used is between 0.3%
and 0.8% by weight, the service intervals should be
split in half (i.e. every 5,000 miles instead of every
10,000 miles).

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SCOPE OF WORK FOR MAINTENANCE SERVICE
Oil Service
Oil change
Engine:
Oil change and filter replacement
Check fluid levels of the following system, refill as
necessary.
If fluid is lost, trace and eliminate cause – as a separate
order.
Power-assisted steering
Lubrication work:
Trailer tow hitch (original equipment)
Maintenance
ASSYST maintenance computer resetFunction check
Signalling system,
warning and indicator lamps
Headlamps, exterior lighting
Windscreen wipers,
windscreen washer system
Check for leaks and damage.
Check for abrasion points and ensure that
lines are correctly routed!
All assemblies:
Engine, transmission, transfer case, front axle, rear
axle, steering, power steering pump
All lines and hoses, sensor cables
Rubber boots on front axle drive shafts,
rubber boots on front axle suspension ball joints, shock
absorbers

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Additional Maintenance Work
Automatic transmission once only at 80,000 miles/
128000km
Oil and filter change
During every second maintenance service
Air cleaner without maintenance indicator:
Air cleaner filter element renewal
Check poly-V-belt for wear and signs of damage
During every fourth maintenance service
Change rear axle fluidAdditional Maintenance Work After ... Years
Every 2 years
Change brake fluid
Every 3 years
Air cleaner filter element renewal
(note installation date
)
Every 15 years or 100,000 miles
Coolant renewal
Note coolant composition

320 INDEX
Climate Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Comfortseat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Comfortseat (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . 61
Compartments in Front Doors. . . . . . . . . . . . . . . . . . . 87
Constant RPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Consumer Assistance
Be Reasonable with Request . . . . . . . . . . . . . . . . . 312
If You Need Assistance . . . . . . . . . . . . . . . . . . . . . 312
Prepare a List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Prepare for the Appointment . . . . . . . . . . . . . . . . 312
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . . . . 108
Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . 103
Coolant, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Cooling System, Engine . . . . . . . . . . . . . . . . . . . . . . . 261
Corrosion Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
DDe-Fogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
De-Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Diesel Fuels for Use at Very Low Temperatures . . 211Direction of Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Displaying Engine Oil Level . . . . . . . . . . . . . . . . . . . 115
Doors
Front Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Rear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Draining Fuel Filter with Water Separator . . . . . . . 214
Driver’s Airbag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Driving Safety Systems . . . . . . . . . . . . . . . . . . . . . . . . 163
EElectric Sun Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Electrical Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Fuse and Relay Optional Equipment . . . . . . . . . . 281
Fuse, Relay, and Diode Assignments - Optional
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Relay Assignment, Standard Equipment . . . . . . 281
Standard Fuse and Relay Equipment. . . . . . . . . . 277
Electrical Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Electronic Brake Force Distribution . . . . . . . . . . . . . 167
Electronic Brake Force Distribution Lamp . . . . . . . . 160
Electronic Stability Program . . . . . . . . . . . . . . . . . . . 169
Emission Label, Vehicle/Engine . . . . . . . . . . . . . . . . . . 8

INDEX 321
10
Emission Related Component . . . . . . . . . . . . . . . . . . 256
Emissions Control System . . . . . . . . . . . . . . . . . . . . . 228
Engine Break-in Recommendations . . . . . . . . . . . . . . 52
Engine Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Engine Control Unit Indicator Lamp . . . . . . . . . . . . 109
Engine Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . 261
Engine Oil Consumption . . . . . . . . . . . . . . . . . . . . . . . 53
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Indicator in Instrument Cluster . . . . . . . . . . . . . . 117
Engine Oil Level - Display in Instrument Cluster . 114
Engine Oil Level Indicator Lamp . . . . . . . . . . . . . . . 107
Engine Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Engine oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Engine Speed, Maximum . . . . . . . . . . . . . . . . . . . . . . 145
Engine, Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Exhaust Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Exhaust Gas, Inhalation of . . . . . . . . . . . . . . . . . . 54, 228
FFax Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Fog Lamp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Folding Seat at Partition . . . . . . . . . . . . . . . . . . . . . . . . 63
Fording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Front Seat Passenger Airbag . . . . . . . . . . . . . . . . . . . . 48
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Fuel Filter with Water Separator . . . . . . . . . . . . . . . . 210
Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . 216
Diesel Fuels for Use at Very Low Temperatures 211
Draining Fuel Filter with Water Separator . . . . . 214
Fuel Filter with Water Separator . . . . . . . . . . . . . 210
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . 213
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Fuse and Relay Optional Equipment . . . . . . . . . . . . 281
Fuse, Relay, and Diode Assignments - Optional
Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Fuses, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
GGear Selector Lever Position . . . . . . . . . . . . . . . . . . . 150
Glove Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Lockable Glove Compartment . . . . . . . . . . . . . . . . 87

322 INDEX
HHazard Warning Flasher Switch . . . . . . . . . . . . . . . . 232
Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Headlamp Cleaning System . . . . . . . . . . . . . . . . . . . . 77
Headlamp Range Control. . . . . . . . . . . . . . . . . . . . . . . 68
Headlamps, taillamps, turn signal lenses . . . . . . . . 273
Heated Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . 123
Heater, Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 120
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Hydroplaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
IIgnition
Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Starter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Important Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . 179
Indicator Lamp Symbols . . . . . . . . . . . . . . . . . . . . . . 110
Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . . . . 54
Installing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Instrument and Display Lighting . . . . . . . . . . . . . . . . 99
Instrument ClusterBattery Charge Indicator Lamp . . . . . . . . . . . . . . 106
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . 108
Coolant Temperature Gauge . . . . . . . . . . . . . . . . . 103
Engine Control Unit Indicator Lamp . . . . . . . . . . 109
Engine Oil Level Indicator Lamp . . . . . . . . . . . . . 107
Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Trip Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . 106
Instrument Cluster and Indicator Lamps. . . . . . . . . . 93
Instruments and Controls . . . . . . . . . . . . . . . . . . . . . . . 91
Interior Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Cargo Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Driver and Rear-Seat Passenger/Cargo Area. . . . 69
Interior Sensor Protection . . . . . . . . . . . . . . . . . . . . 69
Reading Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Intervals, Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 305
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Intrument Cluster
Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
JJack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239