wheel DODGE SPRINTER 2006 1.G Repair Manual

MAINTAINING YOUR VEHICLE 265
7
WINTER OPERATION
Have your vehicle winterized by an authorized
Sprinter Dealer before the onset of winter.
 Have the engine oil changed, if the engine oil filled
is not approved for winter use.
 Coolant: antifreeze/anti-corrosion concentration in
the coolant checked.
 Windshield washer system and headlamp cleaning
system (optional): add windshield washer fluid
"winter wash" to the water, depending on ambient
temperatures.
 Battery: the battery will lose capacity as
temperatures drop. Only a well-charged battery will
ensure reliable engine starting even at low outside
temperatures.
 Tires: fit M+S radial tires with a minimum tread
depth of approximately 1/6 in (4 mm) on all wheels
for the winter season.BATTERIES
The standard battery is located in the engine
compartment.
WARNING!
Failure to follow these instructions can result in
severe personal injuries and death.
Never lean over batteries while connecting, you
might get injured, if the battery explodes.
Battery fluid contains sulfuric acid. Do not allow
this fluid to come in contact with eyes, skin or
clothing. In case it does, immediately flush
affected area with water and seek medical help if
necessary.
A battery will also produce hydrogen gas, which
is flammable and explosive. Keep flames or
sparks away from battery, avoid improper
connection of jumper cables, smoking etc.
Use only impact-resistant batteries with a central
gas release cover to prevent corrosion damage and
to prevent occupants from caustic burns in the
event of an accident.

MAINTAINING YOUR VEHICLE 273
7
When washing the underbody, do not forget to clean
the inner sides of the wheels.
Ornamental Moldings
For regular cleaning and care of very dirty chrome-
plated parts, use a chrome cleaner.
Headlamps, Taillamps, Identification Lamps, Turn
Signal Lenses
Use a mild car wash detergent with plenty of water.
To prevent scratches, never apply strong force and use
only a soft, non-scratchy cloth when cleaning the
lenses. Do not attempt to wipe dirty lenses with a dry
cloth or sponge.Reversing Aid Sensors
Use a mild car wash detergent with plenty of water.
To prevent scratches, never apply strong force and use
only a soft, non-scratchy cloth when cleaning the
sensors. Do not attempt to wipe dirty sensors with dry,
coarse or hard cloths and do not scrub. You will
otherwise scratch or damage the sensors.
If you clean the sensors using a high-pressure cleaner,
only direct it at the sensors for a short period and
maintain a minimum distance of 4in (10cm) from the
sensors.
WARNING!
Dirty or iced-up steps and entrances create a risk
of slipping or falling.
Keep steps, entrances and footwear free from dirt
(e.g. mud, clay, snow and ice).
N54.65-2046-20

MAINTAINING YOUR VEHICLE 275
7
Light Alloy Wheels
A wheel care product should be used for regular
cleaning of the light alloy wheels.
If possible, clean wheels once a week, using a soft
bristle brush and a strong spray of water.
Follow instructions on container.
NOTE: Use only acid-free cleaning materials. The acid
could lead to corrosion.
Instrument Cluster
Use a gentle dishwashing detergent or mild detergent
for delicate fabrics as a washing solution. Wipe with a
cloth moistened in lukewarm solution. Do not use
scouring agents.
Steering Wheel and Gear Selector Lever
Wipe with a damp cloth and dry thoroughly or clean
with a leather care product.Cup Holder
Use a gentle dishwashing detergent or mild detergent
for delicate fabrics as a washing solution. Wipe with a
cloth moistened in lukewarm solution. Do not use
scouring agents.
Seat Belts
The webbing must not be treated with chemical
cleaning agents. Use only clear, lukewarm water and
soap. Do not dry the webbing at temperatures above
176°F (+80°C) or in direct sunlight.
Headliner and Shelf Below Rear Window
Clean with soft bristle brush, or use a dry-shampoo
cleaner in case of excessive dirt.
WARNING!
Do not bleach or dye seat belts as this may severe-
ly weaken them. Due to this treatment they may
not be able to provide adequate protection. For ex-
ample, in a crash the belts can be torn.

INDEX 319
10
Care of Vehicle
Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Headlamps, Taillamps, Turn Signal Lenses . . . . 273
Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Care of vehicle
Paintwork, painted body components . . . . . . . . 272
Power washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Tar stains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Catalytic Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Central Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Central Locking Switch. . . . . . . . . . . . . . . . . . . . . . . . . 17
Locking and Unlocking . . . . . . . . . . . . . . . . . . . . . . 19
Locking Status Display . . . . . . . . . . . . . . . . . . . . . . 18
To Program the Automatic Lock Feature . . . . . . . 19
Changing a Bulb
Additional Brake Lamp . . . . . . . . . . . . . . . . . . . . . 291
Exit Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Interior Lighting with Interior Sensor
Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294License Plate Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 291
Reading Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Side-Marker Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 292
Side-Mounted Turn Signal . . . . . . . . . . . . . . . . . . 292
Taillamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Changing the Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Checking Coolant Level . . . . . . . . . . . . . . . . . . . . . . . 263
Checking Weights of Vehicle and Trailer. . . . . . . . . 224
Cigar Lighter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Cleaning
Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Hard Plastic Trim Items . . . . . . . . . . . . . . . . . . . . . 276
Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . 275
Light Alloy Wheels . . . . . . . . . . . . . . . . . . . . . . . . . 275
Plastic and Rubber Parts . . . . . . . . . . . . . . . . . . . . 276
Seat Belts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Steering Wheel and Gear Selector Lever . . . . . . . 275
Upholstery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Cleaning Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

322 INDEX
HHazard Warning Flasher Switch . . . . . . . . . . . . . . . . 232
Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Headlamp Cleaning System . . . . . . . . . . . . . . . . . . . . 77
Headlamp Range Control. . . . . . . . . . . . . . . . . . . . . . . 68
Headlamps, taillamps, turn signal lenses . . . . . . . . 273
Heated Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . 123
Heater, Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118, 120
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Hydroplaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
IIgnition
Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Starter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Important Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . 179
Indicator Lamp Symbols . . . . . . . . . . . . . . . . . . . . . . 110
Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . . . . 54
Installing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Instrument and Display Lighting . . . . . . . . . . . . . . . . 99
Instrument ClusterBattery Charge Indicator Lamp . . . . . . . . . . . . . . 106
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . 108
Coolant Temperature Gauge . . . . . . . . . . . . . . . . . 103
Engine Control Unit Indicator Lamp . . . . . . . . . . 109
Engine Oil Level Indicator Lamp . . . . . . . . . . . . . 107
Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Trip Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . 106
Instrument Cluster and Indicator Lamps. . . . . . . . . . 93
Instruments and Controls . . . . . . . . . . . . . . . . . . . . . . . 91
Interior Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Cargo Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Driver and Rear-Seat Passenger/Cargo Area. . . . 69
Interior Sensor Protection . . . . . . . . . . . . . . . . . . . . 69
Reading Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Intervals, Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 305
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Intrument Cluster
Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
JJack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

INDEX 325
10
Radio Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Rear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Rear Seat Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Removal and Installation . . . . . . . . . . . . . . . . . . . . . 64
Recommended Fluids and Lubricants . . . . . . . . . . . 297
Recommended Tire Inflation Pressure . . . . . . . . . . . 186
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Relay Assignment, Standard Equipment . . . . . . . . . 281
Remote Keyless Entry . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Removing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . . . 268
Reporting safety Defects . . . . . . . . . . . . . . . . . . . . . . . 315
Reserve Fuel Indicator Lamp . . . . . . . . . . . . . . . . . . . 105
Residual Engine Heat Utilization . . . . . . . . . . . . . . . 124
Residual Engine Heat Utilization (REST) . . . . . . . . 124
Restraints, Occupant . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Retrofitting Seat Mounting Cups . . . . . . . . . . . . . . . . 65Reversing Aid
Audible Warning . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Roof Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Rotating Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
RPMs, Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
SSafety Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Seat Belt Warning Lamp and Airbag Malfunction . . 44
Seat Belts
Belt Tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Fastening and Removing . . . . . . . . . . . . . . . . . . . . . 45
Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Seat Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Seats
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Driver’s and Front Passenger’s Seat . . . . . . . . . . . . 60
Folding Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

326 INDEX
Rear Seat Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Security System with Towing and Passenger
Compartment Protection . . . . . . . . . . . . . . . . . . . . . . . 23
Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Switching off the Alarm . . . . . . . . . . . . . . . . . . . . . . 24
Visual Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Disposal of Service Products . . . . . . . . . . . . . . . . . 256
Skid Control, Acceleration . . . . . . . . . . . . . . . . . . . . . 167
Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Spare Wheel Location . . . . . . . . . . . . . . . . . . . . . . . . . 236
Special Maintenance Requirements . . . . . . . . . . . . . 307
Speed Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . . . 255
SRS Malfunction Indicator Lamp . . . . . . . . . . . . . . . . 49
Standard Fuse and Relay Equipment . . . . . . . . . . . . 277
Starter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Storing Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182Suggestions For Obtaining Service For
Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Sun Roof
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Mechanical Operation . . . . . . . . . . . . . . . . . . . . . . . 81
Sun Roof, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Switch Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Switch,Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
TTachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101, 103
Telephone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Tie Down Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Tire
Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Tire and Loading Information . . . . . . . . . . . . . . . . . . 217
Tire Care and Maintenance . . . . . . . . . . . . . . . . . . . . 180
Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Tire Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Tire Sizes for Sprinter Vehicles . . . . . . . . . . . . . . . . . 193
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Alignment and Balance . . . . . . . . . . . . . . . . . . . . . 206
Aspect Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

INDEX 327
10
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . 180
Changing the Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Date of Manufacture. . . . . . . . . . . . . . . . . . . . . . . . 197
Design Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Direction of Rotation . . . . . . . . . . . . . . . . . . . . . . . 182
DOT, Tire Identification Number (TIN) . . . . . . . 196
Hydroplaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Important Notes on Tire Inflation Pressure . . . . 187
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Life of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Load Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Maximum Inflation Pressure . . . . . . . . . . . . . . . . 199
Maximum Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Recommended Tire Inflation Pressure . . . . . . . . 186
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Rim Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193Rotating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Size Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Spare Wheel Location . . . . . . . . . . . . . . . . . . . . . . . 236
Speed Rating . . . . . . . . . . . . . . . . . . . . . . . . . . 192, 195
Storing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Tire and Loading Information. . . . . . . . . . . . . . . . 217
Tire and Loading Terminology . . . . . . . . . . . . . . . 200
Tire Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Tire Ply Material . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Tire Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Tread Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Type Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Vehicles type 2500 C/HC/SHC . . . . . . . . . . . . . . 185
Vehicles type 3500 C/HC/SHC . . . . . . . . . . . . . . 185
Winter Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Tires, Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

INDEX 329
10
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . . . 106
Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Window Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Window Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Windows
De-Fogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
De-Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Windshield Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Windshield Washer System Fluid Reservoir. . . . . . 257
Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . . . 75
Windshield wipers with rain sensor. . . . . . . . . . . . . . 76
Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Winter tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206