air filter DODGE SPRINTER 2006 1.G Owners Manual

UNDERSTANDING YOUR INSTRUMENT PANEL 95
4
Indicator Lamp Symbols
vAcceleration skid control (ASR)
or electronic stability program (
ESP®)*
or slippery surface warning.
1Airbag Malfunction (USA only).
Parking brake applied.
AHigh beam on, refer to "Multifunction Switch".
#Battery not being charged,
refer to "Battery Charge Indicator Lamp".
Water in fuel filter, refer to "Water in Fuel
Indicator Lamp".
2Brake pads worn.
:Engine oil level too low,
refer to "Engine Oil Level Indicator Lamp".
/Coolant level too low,
refer to "Coolant Level Indicator Lamp".
;Brake fluid level too low and electronic brake force
distribution (EBD) malfunction (USA only).
*2500 Type Vehicles only.
3Brake fluid level too low and electronic brake force
distribution (EBD) malfunction (Canada only).
-Anti-lock brake system (ABS) malfunction.
#Electronic stability program (ESP®)* malfunction.
±Engine control unit malfunction.
kAcceleration skid control (ASR) malfunction
and brake assist system (BAS)1 malfunction.
™Constant RPMs on.
WFluid level in windshield washer low.
qPreheating.

MAINTAINING YOUR VEHICLE
7
CONTENTS
Q Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 253
Q Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . 255
Q Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
…Disposal of Service Products . . . . . . . . . . . . . . 256
Q Emission Related Component Warranty
Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Q Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
…Windshield Washer System Fluid Reservoir . 257
…Air Filter Restriction Indicator (Optional) . . . 258
…Approved Engine Oils . . . . . . . . . . . . . . . . . . . . 258
…Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . 259
…Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
…Hydraulic Brake System, Clutch
Mechanism Fluid Level . . . . . . . . . . . . . . . . . . . 261
…Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
…Engine Cooling System . . . . . . . . . . . . . . . . . . . 261
…Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . 262
…Checking Coolant Level . . . . . . . . . . . . . . . . . . 263
Q Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Q Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
…Disconnecting the Battery . . . . . . . . . . . . . . . . . 266
…Reconnecting the Battery . . . . . . . . . . . . . . . . . . 266
…Charging the Battery . . . . . . . . . . . . . . . . . . . . . 267
Q Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . 268
…Appearance Care and Corrosion Protection . 269
…Power Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
…Automatic Car Wash . . . . . . . . . . . . . . . . . . . . . 271
…Tar Stains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
…Paintwork, Painted Body Components . . . . . . 272
…Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 272
…Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . 272
…Ornamental Moldings . . . . . . . . . . . . . . . . . . . . 273

254 MAINTAINING YOUR VEHICLE
Legend For Engine Compartment
1. Washer system fluid reservoir.
2. Maintenance indicator for air cleaner element
(Optional).
3. Oil dipstick.
4. Oil filler neck.
5. Ribbed V-belt.
Auxiliary drive (Optional) refer to “Auxiliary
drive“.6. Fuel filter with water separator.
7. Hydraulic brake fluid reservoir.
8. Coolant reservoir.
9. Battery
The auxiliary battery is located underneath the
front passenger seat (optional equipment).
10. Fuse box
(These special fuses should only be replaced at by
an authorized Sprinter Dealer).

258 MAINTAINING YOUR VEHICLE
Air Filter Restriction Indicator (Optional)
The indicator on the air filter housing in the engine
compartment shows the degree of contamination in the
air filter element. If the red field reaches the 100 %
range, the air filter element should be replaced as soon
as possible.Approved Engine Oils
NOTE: Use only engine oils that are labeled on the
container as meeting the specifications of API (American
Petroleum Institute) and/or DaimlerChrysler specification
sheets MB 228.3, 228.5, 229.3 and 229.5, such as MOPAR®
SAE 15W-40 HD Diesel Engine Oil (e.g. MOPAR® Part
No. 04798231AD), or equivalent.
Always refer to the following viscosity chart for the
proper viscosity grade based on ambient temperature.
Select oil viscosity according to the lowest air
temperature expected before the next oil change.
For further information, contact your authorized
Sprinter Dealer.

MAINTENANCE SCHEDULES 305
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The use of Special lubricant additives is not
recommended. The use of such additives may affect
your warranty rights. With regard to legal stipulations
concerning emissions control, please note that engines
have to be serviced and adjusted in accordance with
special instructions and using special measuring
equipment. Modifications to or interference with the
emissions control systems are not permissible.
All Sprinter Dealer are familiar with the relevant and
appliable regulations.MAINTENANCE - WITHOUT ASSYST
MAINTENANCE COMPUTER
Maintenance Intervals
Additional work must be carried out at yearly
intervals.
As a general rule, to avoid unnecessary visits to the
workshop you should try to have necessary repair
work performed together with other maintenance
work.Oil service and fuel filter
replacement – Refer toNormal Operation
every
10,000 miles or
16,000 km or 12 months
Maintenance serviceevery
30,000 miles or
48,000 km

MAINTENANCE SCHEDULES 307
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SPECIAL MAINTENANCE REQUIREMENTS
If bodies built by manufacturers other than
DaimlerChrysler Corporation are fitted to the vehicle, the
maintenance requirements and lubrication intervals
specified by the body manufacturer must be adhered to,
in addition to all standard maintenance requirements.
Brake Fluid
Only use brake fluids approved by the manufacturer
(DOT 4 plus). Information about brake fluids is
available from your Sprinter Dealer.
Coolant
Have the corrosion inhibitor/antifreeze concentration
in the coolant checked before the onset of winter (once
a year in countries with high prevailing temperatures).
Have the coolant renewed every fifteen years or
100,000 miles.
Dust Filter for Heating/Ventilation Replacement
The dust filter and the tailgate interior filter are
renewed during routine maintenance service.
However, if operating conditions are dusty, these
filters should be renewed more frequently.ENGINE OIL CHANGE AND FILTER
REPLACEMENT
In a minimum, change the engine oil and oil filter once
a year - even if the vehicle mileage per year is extremly
low. For standard oil service schedules, please see the
chapter oil service and maintenance service.
Once a Year
Select the viscosity of the engine oil (SAE classes)
according to the outside air temperature.
Only use engine oil approved by DaimlerChrysler
Corporation if following the ASSYST system
guidelines.
Information is available from your Sprinter Dealer.
If the fuel used has a sulphur content exceeding 0.05 %
by weight, the service intervals should be split in half.
If the sulphur content of the fuel used is between 0.3%
and 0.8% by weight, the service intervals should be
split in half (i.e. every 5,000 miles instead of every
10,000 miles).

MAINTENANCE SCHEDULES 309
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Check fluid levels for the following systems, correct
as necessary.
Should there be a loss of fluid which cannot be
explained by regular use, trace and eliminate
the cause.
Engine cooling system
Check corrosion inhibitor/antifreeze,
refill as necessary.
Hydraulic brake system
Battery
Windscreen washer system
Engine
Fuel filter renewal
Air cleaner with maintenance indicator:
Check degree of contamination.
Air cleaner filter element renewed as
necessary.Chassis and body
Trailer coupling:
Check operation, play and retaining fixtures
Secondary rubber springs:
Visual check
Tire pressures:
Correct as necessary, including spare tyre
Check thickness of brake pads
Brake test
Check condition of brake disks. Brake disks renewal as
necessary
– as a separate order
Check condition of steering mechanism
Heating/ventilation dust filter renewal

310 MAINTENANCE SCHEDULESM
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Additional Maintenance Work
Automatic transmission once only at 80,000 miles/
128000km
Oil and filter change
During every second maintenance service
Air cleaner without maintenance indicator:
Air cleaner filter element renewal
Check poly-V-belt for wear and signs of damage
During every fourth maintenance service
Change rear axle fluidAdditional Maintenance Work After ... Years
Every 2 years
Change brake fluid
Every 3 years
Air cleaner filter element renewal
(note installation date
)
Every 15 years or 100,000 miles
Coolant renewal
Note coolant composition

INDEX
10
AA Special Note Concerning Vehicle Alteration . . . . 230
Acceleration Skid Control . . . . . . . . . . . . . . . . . . . . . 167
Deactivating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Warning Lamp . . . . . . . . . . . . . . . . . . . . . . . . 146, 169
Acceleration Skid Control (ASR) . . . . . . . . . . . . 169, 170
Air Conditioner for the Rear Passenger
Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Air Recirculation . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Air Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Air Conditioning
Climate Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Rear Passenger Compartment . . . . . . . . . . . . . . . 126
Air Conditioning, Regulated . . . . . . . . . . . . . . . . . . . 124
Air Filter Restriction Indicator. . . . . . . . . . . . . . . . . . 258Air Recirculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Air Vents
Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Airbag and Belt Tensioners . . . . . . . . . . . . . . . . . . . . . 49
Airbag Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Alarm Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Alignment and Balance . . . . . . . . . . . . . . . . . . . . . . . . 206
Anti-Lock Brake System (ABS) Indicator Lamp . . . 164
Appearance and Care . . . . . . . . . . . . . . . . . . . . . . . . . 269
Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

320 INDEX
Climate Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Comfortseat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Comfortseat (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . 61
Compartments in Front Doors. . . . . . . . . . . . . . . . . . . 87
Constant RPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Consumer Assistance
Be Reasonable with Request . . . . . . . . . . . . . . . . . 312
If You Need Assistance . . . . . . . . . . . . . . . . . . . . . 312
Prepare a List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Prepare for the Appointment . . . . . . . . . . . . . . . . 312
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . . . . 108
Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . 103
Coolant, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Cooling System, Engine . . . . . . . . . . . . . . . . . . . . . . . 261
Corrosion Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
DDe-Fogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
De-Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Diesel Fuels for Use at Very Low Temperatures . . 211Direction of Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Displaying Engine Oil Level . . . . . . . . . . . . . . . . . . . 115
Doors
Front Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Rear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Draining Fuel Filter with Water Separator . . . . . . . 214
Driver’s Airbag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Driving Safety Systems . . . . . . . . . . . . . . . . . . . . . . . . 163
EElectric Sun Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Electrical Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Fuse and Relay Optional Equipment . . . . . . . . . . 281
Fuse, Relay, and Diode Assignments - Optional
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Relay Assignment, Standard Equipment . . . . . . 281
Standard Fuse and Relay Equipment. . . . . . . . . . 277
Electrical Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Electronic Brake Force Distribution . . . . . . . . . . . . . 167
Electronic Brake Force Distribution Lamp . . . . . . . . 160
Electronic Stability Program . . . . . . . . . . . . . . . . . . . 169
Emission Label, Vehicle/Engine . . . . . . . . . . . . . . . . . . 8