load capacity DODGE SPRINTER 2007 2.G User Guide
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Page 211 of 393
210 OperationTires and wheels
4
To assure that your vehicle does not ex-
ceed the maximum permissible weight lim-
its (GVWR and GAWR for front and rear
axle), have the loaded vehicle (including
driver, passengers and all cargo and, if ap-
plicable, trailer fully loaded) weighed on a
suitable commercial scale.
Trailer tongue load
The tongue load (tongue weight at the
hitch ball) of any trailer is an important
weight to measure because it affects the
load you can carry in your vehicle. If a trail-
er is towed, the tongue load must be added
to the weight of all occupants riding and
any cargo you are carrying in the vehicle to
prevent exceeding your Sprinter tow vehi-
cle’s rear GAWR. The tongue load typically
is between 10% and 15% of the trailer
weight and everything loaded in it.
For example, if the trailer tongue load
equals 1 40 lbs and the determined avail-
able cargo/luggage and trailer tongue
weight equals 750 lbs, the amount of avail-
able cargo and luggage load capacity is
610 lbs. (750 – 140 = 610 lbs.)For further information on vehicle and trail-
er weights and ratings, loading a trailer and
trailer towing, see “Trailer towing”
(\2page 175).Your vehicle is equipped with either the
tire and loading information placard
1 or
with the tire inflation pressure placard lo-
cated on the driver’s door B-pillar.
The tire inflation pressure (including the
spare wheel) should be checked regularly
and adjusted as well as inspected for signs
of tire wear or visible damage. Use a good
quality pocket-type gauge to check tire in-
flation pressure.
Recommended tire inflation pres-
sureWarning
G
Follow recommended tire inflation pres-
sures.
Do not underinflate tires. Underinflated tires
wear excessively and/or unevenly, adverse-
ly affect handling and fuel economy, and are
more likely to fail from being overheated.
Do not overinflate tires. Overinflated tires
can adversely affect handling and ride com-
fort, wear unevenly, increase stopping dis-
tance, and result in sudden deflation
(blowout) because they are more likely to
become punctured or damaged by road de-
bris, potholes etc.
1. For vehicles with a gross weight capacity less than
10 000 lbs (4 536 kg) (USA only).1Tire and loading information placard or
tire inflation pressure placard on dri-
ver’s door B-pillar
Page 212 of 393
211 Operation
Tires and wheels
4
Do not make a visual judgment when de-
termining proper inflation. Radial tires may
look properly inflated even when they are
underinflated.
The tire inflation pressure should be
checked regularly, i.e. at least each time
you refuel the vehicle, and should only be
adjusted on cold tires. The preferred inter-
val for checking the tire inflation pressure,
however, is before each trip.
The tires can be considered cold if the ve-
hicle has been parked for at least 3 hours
or driven less than 1 mile (1.6 km) at an
ambient temperature of approximately
68 °F (20 °C).
Follow recommended cold tire inflation
pressures listed on vehicle placard.
Keeping the tires properly inflated provi-
des the best handling, tread life and riding
comfort.
The pressure difference between the tires
on a single axle should not exceed 1.5 psi
(10 kPa).
In addition to the placard, also consult the
tire inflation pressure table (\2page 370).For more information, refer to “Important
notes on tire inflation pressure”.
Placard
The placard is located on the driver’s door
B-pillar.
Tire and loading information placardTire inflation pressure placard
1Recommended cold tire inflation pres-
sure
iThe data shown on the tire and loading
information placard
1and on the tire in-
flation pressure placard is for illustrati-
ve purposes only. Tire data is specific
to each vehicle and may vary from the
data shown in the illustration below.
Refer to your vehicle’s placard for actu-
al data specific to your vehicle.
1 For vehicles with a gross weight capacity less
than 10 000 lbs (4 536 kg) (USA only).
Page 228 of 393
227 Operation
Tires and wheels
4
For more information on tire load rating,
refer to "Tire size designation, load and
speed rating" (\2page 222).
For information on calculating total and
cargo load capacities, refer to "Tire and
loading information" (\2page 205). 1Maximum permissible tire inflation
pressure
This is the maximum permissible tire infla-
tion pressure for the tire.Always follow the recommended tire infla-
tion pressure (\2page 210) for proper tire
inflation.Warning
G
Do not overload the tires by exceeding the
specified load limit as indicated on the tire
and loading information placard on the driv-
er’s door B-pillar. Overloading the tires can
overheat them, possibly causing a blowout.
Overloading the tires can also result in han-
dling or steering problems, or brake failure.
Never overload them.
The vehicle maximum load on the tire must
not exceed the load carrying capacity of the
tire on your vehicle.
You will not exceed the tire’s load carrying
capacity if you adhere to the loading condi-
tions, tire size and cold tire inflation pres-
sures specified on the tire and loading
information placard.
Maximum tire inflation pressureiFor illustrative purposes only. The actu-
al data on tires is specific to each vehi-
cle and may vary from the data shown
in the above illustration.
Warning
G
Never exceed the maximum tire inflation
pressure. Follow recommended tire inflation
pressures.
Do not underinflate tires. Underinflated tires
wear excessively and/or unevenly, adverse-
ly affect handling and fuel economy, and are
more likely to fail from being overheated.
Do not overinflate tires. Overinflated tires
can adversely affect handling and ride com-
fort, wear unevenly, increase stopping dis-
tance, and result in sudden deflation
(blowout) because they are more likely to
become punctured or damaged by road de-
bris, potholes etc.
Page 229 of 393
228 OperationTires and wheels
4
1Plies in side wall
2Plies under tread
This marking tells you about the type of
cord and number of plies in the side wall
and under the tread.Accessory weight
The combined weight (in excess of those
standard items which may be replaced) of
automatic transmission, power steering,
power brakes, power windows, power
seats, radio, and heater, to the extent that
these items are available as factory-in-
stalled equipment (whether installed or
not).
Air pressure
The amount of air inside the tire pressing
outward on each square inch of the tire.
Air pressure is expressed in pounds per
square inch (psi), or kilopascal (kPa) or
bars.
Aspect ratio
Dimensional relationship between the tire
section height and the section width ex-
pressed in percentage.Bar
Another metric unit for air pressure. There
are 14.5038 pounds per square inch (psi)
to 1 bar; there are 100 kilopascals (kPa)
to 1 bar.
Bead
The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the
rim.
Cold tire inflation pressure
Tire inflation pressure when your vehicle
has been sitting for at least 3 hours or driv-
en no more than 1 mile (1.6 km).
Curb weight
The weight of a motor vehicle with stan-
dard equipment including the maximum
capacity of fuel, oil, and coolant, and, if so
equipped, air conditioning and additional
optional equipment, but without passen-
gers and cargo.Tire ply materialiFor illustrative purposes only. The actu-
al data on tires is specific to each vehi-
cle and may vary from the data shown
in the above illustration.
Tire and loading terminology
Page 230 of 393
229 Operation
Tires and wheels
4
DOT (D
epartment O
f T
ransportation)
A tire branding symbol which denotes that
the tire meets the requirements of the
U.S. Department of Transportation.
GAWR (G
ross A
xle W
eight R
ating)
The GAWR is the maximum permissible
axle weight. The gross vehicle weight on
each axle must never exceed the GAWR for
the front and rear axle indicated on the
certification label located on the driver’s
door B-pillar.
GTW (G
ross T
railer W
eight)
The GTW is the weight of the trailer plus
the weight of all cargo, equipment, luggage
etc. loaded on the trailer.GVW (G
ross V
ehicle W
eight)
The GVW comprises the weight of the vehi-
cle including fuel, tools, spare wheel, in-
stalled accessories, passengers and cargo
and, if applicable, trailer tongue load. The
GVW must never exceed the GVWR indicat-
ed on the certification label located on the
driver’s door B-pillar.
GVWR (G
ross V
ehicle W
eight R
ating)
This is the maximum permissible vehicle
weight of the fully loaded vehicle (weight of
the vehicle including all options, passen-
gers, fuel, and cargo and, if applicable,
trailer tongue load). It is indicated on the
certification label located on the driver’s
door B-pillar.
Kilopascal (kPa)
The metric unit for air pressure. There are
6.9kPa to 1psi; another metric unit for air
pressure is bars. there are 100 kilopascals
(kPa) to 1 bar.Maximum load rating
The maximum load in kilograms and
pounds that can be carried by the tire.
Maximum loaded vehicle weight
The sum of curb weight, accessory weight,
vehicle capacity weight and production op-
tions weight.
Maximum tire inflation pressure
This number is the greatest amount of air
pressure that should ever be put in the tire
under normal driving conditions.
Normal occupant weight
The number of occupants the vehicle is de-
signed to seat, multiplied by 68 kilograms
(150 lbs).
Occupant distribution
The distribution of occupants in a vehicle
at their designated seating positions.
Page 232 of 393
231 Operation
Tires and wheels
4
TWR (T
ongue W
eight R
ating)
Maximum permissible weight on the trailer
tongue.
Uniform tire quality grading standards
A tire information system that provides
consumers with ratings for a tire’s traction,
temperature and treadwear. Ratings are
determined by tire manufacturers using
government testing procedures. The rat-
ings are molded into the side wall of the
tire.
Vehicle capacity weight
Rated cargo and luggage load plus
68 kilograms (150 lbs) times the vehicle’s
designated seating capacity.
Vehicle maximum load on the tire
Load on an individual tire that is deter-
mined by distributing to each axle its share
of the maximum loaded vehicle weight and
dividing it by two.
Tires on the front and rear axles of vehicles
operate at different loads and perform dif-
ferent steering, driving and braking func-
tions. For these reasons, they wear at unequal rates, and develop irregular wear
patterns. These effects can be reduced by
timely rotation of tires.
The benefits of rotation are especially
worthwhile with aggressive tread designs
such as those on On/Off Road type tires.
Rotation will increase tread life, help to
maintain mud, snow, and wet traction lev-
els, and contribute to a smooth ride.
If applicable to your vehicle’s tire configu-
ration, tires can be rotated according to
the tire manufacturer’s recommended in-
tervals in the tire manufacturer’s warranty
pamphlet located in your vehicle literature
portfolio. If none is available, tires should
be rotated every 10,000 miles
(16,000 km), or sooner if necessary, ac-
cording to the degree of tire wear.
The same rotation (spinning) direction
must be maintained when mounted, see
"Direction of rotation" (\2page 204).
Rotate tires before the characteristic tire
wear pattern becomes visible (shoulder
wear on front tires and tread center wear
on rear tires).
Rotating tiresWarning
G
Rotate front and rear wheels only if they are
of the same dimension.
Changing the tire dimension for an axle
\4could cause the tire to come into con-
tact with the vehicle body or axle parts.
Damage to the tire or the vehicle may be
the result.
\4could result in changes to steering, han-
dling, and braking of your Sprinter vehi-
cle. This can cause unpredictable
handling and stress to steering and sus-
pension components. You could lose
control and have an accident resulting in
serious injury or death.
\4could result in tire overloading and fail-
ure, if the tires' load index are not iden-
tical. You could lose control and have an
accident.
Page 238 of 393
237 Operation
Maintenance and servicing
4
\3 Maintenance and servicing
Mechanical elements and the lubricants
used for them must be carefully matched.
For this reason, only brands tested and ap-
proved by the manufacturer should be
used. Please contact your Sprinter Dealer
to obtain the necessary information. No lu-
bricant additives should be used.
The use of such additives could affect your
warranty rights. Information is available
from any authorized Sprinter Dealer.
For specifications of engine oils, coolant
and brake fluid, see "Service products and
capacities" (\2page 355) and contact your
authorized Sprinter Dealer.
Observe the information on spare parts in
the “Technical data” section
(\2page 352).
Warning
G
Before carrying out maintenance operations
and repairs, please make sure that you read
the relevant sections of the technical docu-
mentation, such as:
\4Operating instructions and workshop in-
formation
Familiarize yourself in advance in particular
with legal requirements, such as:
\4Safety at work and accident prevention
regulations.
You may otherwise fail to recognize dangers
and could injure yourself or others.
When working underneath the vehicle, you
must place the vehicle on stands with suffi-
cient load-bearing capacity.
Never use the vehicle jack instead. There is
a risk that the vehicle jack could give way
and the vehicle could drop, seriously injuring
yourself or others, or causing damage to
property.
The jack is only designed to raise the vehicle
for a short time.
Always have the maintenance work carried
out and checked at an authorized Sprinter
Dealer which has the necessary specialist
knowledge and tools to carry out the work
required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at an authorized Sprinter Dealer.
Service products
Page 368 of 393
367 *Technical data
Rims and tires
6
\3 Rims and tires
!
CAUTION
Only use tires which have been tested
and approved for your Sprinter vehicle
by the vehicle manufacturer. Tires ap-
proved by the vehicle manufacturer are
developed to provide the best possible
performance in conjunction with the
driving safety systems on your Sprinter
vehicle such as ABS, BAS, ASR or ESP
®.
Using tires other than those approved
by the vehicle manufacturer may result
in damage that is not covered by the
Sprinter warranty.
Using tires other than those approved
by the vehicle manufacturer can have
detrimental effects, such as
\4poor handling characteristics
\4increased noise
\4increased fuel consumption
Moreover, tires and rims not approved
by the vehicle manufacturer may, un-
der load, exhibit dimensional variations
and different tire deformation charac-
teristics that could cause them to come
into contact with the vehicle body or
axle parts. Damage to the tires or the
vehicle may be the result.
Warning
G
Loose wheel nuts or bolts could cause the
vehicle to lose a wheel while it is in motion.
This would jeopardize the operating and
road safety of the vehicle. You could lose
control of the vehicle as a result, cause an
accident an injure yourself or others.
If a wheel was replaced or new wheel nuts
are used, the wheel bolts or wheel nuts must
be retightened to the specified tightening
torque after 30 miles (50 km).
If new or repainted wheels are mounted, the
wheel bolts or wheel nuts must be retight-
ened again to the specified tightening
torque after approximately 600 to 3000
miles (about 1000 to 5000 km).
iFurther information on tires and rims is
available at any authorized Sprinter
Dealer. A placard with the recommend-
ed tire inflation pressures is located on
\4the driver’s door B-pillar for vehi-
cles with a gross weight capacity
less than 10,000 lbs (4500 kg)
(\2page 375)
\4on a label below the driver’s seat on
an outward facing position of the
mounting pillar for vehicles with a
gross weight capacity above
10,000 lbs (4500 kg) (\2page 375)
The tire inflation pressure should be
checked regularly and should only be
adjusted on cold tires.
Page 370 of 393
369 *Technical data
Tire inflation pressure
6
\3 Tire inflation pressureFor vehicles with a gross weight capacity
above 10,000 lbs (4500 kg) only.
For vehicles with a gross weight capacity
less than 10,000 lbs (4500 kg) observe the
recommended cold tire inflation pressures
listed on the tire and loading information
placard on the driver’s door B-pillar
(\2page 210).
Observe the information on recommended
tyre inflation pressure in the “Operation”
section (\2page 210).
The following table lists the recommended
cold tire inflation pressures for all load
conditions up to the maximum permissible
weight limits (GAWR). The tire inflation
pressures listed apply to the tires installed
as original equipment.
Set the correct tyre pressure before load-
ing the vehicle. If the vehicle has been
loaded, check the tyre pressures and cor-
rect them if necessary.The tires can be considered cold if the ve-
hicle has been parked for at least 3 hours
or driven less than 1 mile (1.6 km) at an
ambient temperature of approximately
68 °F (20 °C).
Keeping the tires properly inflated pro-
vides the best handling, tread life and
riding comfort.
Tire temperature and tire inflation pressure
are also increased while driving, depending
on the driving speed and the tire load.
Tire inflation pressure changes by approxi-
mately 1.5 psi (0.1 bar) per 18 °F (10 °C)
of air temperature change. Keep this in
mind when checking tire inflation pressure
where the temperature is different from
the outside temperature.
iIn addition to the following table the
recommended cold tire inflation pres-
sures are listed on a label below the
driver’s seat on an outward facing posi-
tion of the mounting pillar.
Warning
G
Follow recommended tire inflation pres-
sures.
Do not underinflate tires. Underinflated tires
wear excessively and/or unevenly, adverse-
ly affect handling and fuel economy, and are
more likely to fail from being overheated.
Do not overinflate tires. Overinflated tires
can adversely affect handling and ride com-
fort, wear unevenly, increase stopping dis-
tance, and result in sudden deflation
(blowout) because they are more likely to
become punctured or damaged by road de-
bris, potholes etc.
Page 372 of 393
371 *Technical data
Lashing points and carrier systems
6
\3 Lashing points and carrier systemsYou will find further information on the
lashing eyes in the "Operation" section
(\2page 158).Lashing eyes
The maximum tensile load of the lashing
eyes is:
Load rails*
The maximum tensile load of the lashing
points in the load compartment is:The specified values only apply to loads on
the load compartment floor if:
\4the load is secured to 2 lashing points
on the rail and
\4the distance to the next lashing point
used on the same rail is about 3 ft
(1 m).Lashing points!
CAUTION
Observe the data on the maximum
load-bearing capacity of the individual
lashing points.
During full-braking applications, for ex-
ample, forces can be involved that are
much greater than the weight force of
the load.
Always use several lashing points in or-
der to distribute force absorption, and
make sure that the lashing points have
an equal load.
Lashing eyes
Permissible nom-
inal tensile force
Crewbus
3500 N
Panel van
5000 N
Lashing point
Permissible nom-
inal tensile force
Load rails in the
load compartment
floor
5000 N
Lower load rail on
the side wall
2500 N
Upper load rail on
the side wall
1500 N