fuel DODGE SPRINTER 2008 2.G Workshop Manual

477 Practical hints
What to do if ...
5
Problem
Possible cause / result
Suggested solutions
±
The yellow engine diagnostic
indicator lamp lights up or
flashes while the engine is
running.
The fuel tank has run dry.
The engine may be running in emergency mode.
\1Refuel at the nearest refueling station.
\1On vehicles with a diesel engine:
Bleed the fuel system (\2page 544).
\1
Start the engine three to four times after refu-
eling. Emergency mode will be canceled. You
do not need to have your vehicle checked.
There is a malfunction:
\4in the fuel injection system
\4in the ignition system
1
\4in the exhaust system.
The emission limit values may be exceeded and
the engine may be running in emergency mode.
Engine power output may be reduced.
\1Have the vehicle checked immediately at
an authorized Sprinter Dealer.
‰
The yellow air cleaner indica-
tor lamp
2 lights up while the
ignition is on.
The service limit for the air cleaner has been
reached. The air cleaner is dirty.
\1Have the filter cartridge replaced at an au-
thorized Sprinter Dealer.
1 Only vehicles with a gasoline engine.
2 Only vehicles with a diesel engine.
nf_BA.book Page 477 Friday, January 25, 2008 3:53 PM

480 Practical hintsWhat to do if ...
5
Warning!
G
Each tire, including the spare (if provided),
should be checked monthly when cold
and inflated to the inflation pressure rec-
ommended by the vehicle manufacturer
on the vehicle placard or the tire inflation
pressure label. (If your vehicle has tires of
a different size than the size indicated on
the vehicle placard or the tire inflation
pressure label, you should determine the
proper tire inflation pressure for those
tires).
Continued
Warning (Continued)
G
As an added safety feature, your vehicle
has been equipped with a Tire Pressure
Monitoring System (TPMS) that illumi-
nates a low tire pressure telltale when one
or more of your tires is significantly under-
inflated. Accordingly, when the low tire
pressure telltale illuminates, you should
stop and check your tires as soon as pos-
sible, and inflate them to the proper pres-
sure. Driving on a significantly
underinflated tire causes the tire to over-
heat and can lead to tire failure.
Continued
Warning (Continued)
G
Underinflation also reduces fuel efficiency
and tire tread life, and may affect the ve-
hicle’s handling and stopping ability.
Please note that the TPMS is not a substi-
tute for proper tire maintenance, and it is
the driver’s responsibility to maintain cor-
rect tire pressure, even if underinflation
has not reached the level to trigger illumi-
nation of the TPMS low tire pressure tell-
tale.
Continued
nf_BA.book Page 480 Friday, January 25, 2008 3:53 PM

509 Practical hints
Display messages
5
N
Engine oil level
Check
oil level
The engine oil level has dropped to a critical
level.
\1Check the engine oil level (\2page 323)
and add oil as necessary.
\1Have the engine checked for possible leaks
if you are having to add engine oil more fre-
quently than normal.
Engine oil
Add
1.0 quart(Canada:
liter
)
The engine oil level is too low.
\1Check the engine oil level (\2page 326) the
next time you refuel and add oil if neces-
sary.
Display symbol
Display message
Possible cause / result
Possible solution
nf_BA.book Page 509 Friday, January 25, 2008 3:53 PM

510 Practical hintsDisplay messages
5
N
Engine oil level
Reduce
oil level
You have added too much engine oil. There
is a risk of damage to the engine or the cat-
alytic converter.
\1Check the engine oil level and have any ex-
cess oil siphoned off at the nearest refuel-
ing station (\2page 328).
The engine or the catalytic converter could be
damaged.
\1If the oil level is correct, have the malfunc-
tion rectified as soon as possible at an au-
thorized Sprinter Dealer.
Oil sensor
Visit
workshop
The measuring system is malfunctioning.
\1Have the measuring system checked at an
authorized Sprinter Dealer.
Engine oil level
Not when eng.
running
You are attempting to check the engine oil
level even though the engine is running.
\1Switch off the engine.
\1Check the engine oil level (\2page 322).
Display symbol
Display message
Possible cause / result
Possible solution
nf_BA.book Page 510 Friday, January 25, 2008 3:53 PM

511 Practical hints
Display messages
5
W
Reserve fuel
Drive to a
gas station
The fuel level has fallen into the reserve
range.
\1Refuel at the nearest gas station
(\2page 316).
Tank open
Check

filler cap
The fuel filler cap is not closed.
\1Close the fuel filler cap. A clicking sound in-
dicates that the fuel filler cap is closed.
\1If the malfunction continues to be indicat-
ed, have it rectified immediately at an au-
thorized Sprinter Dealer.
9
Doors open
You are already driving at walking pace, even
though not all the doors are closed.
\1Close the doors.
Hood open
You are already driving at walking pace, even
though the hood is not closed.
\1Close the hood.
Display symbol
Display message
Possible cause / result
Possible solution
nf_BA.book Page 511 Friday, January 25, 2008 3:53 PM

512 Practical hintsDisplay messages
5
/
Water in
Fuel
Visit
workshop
The water that has collected in the water
separator has reached the maximum level.
\1Drain the water separator (\2page 542).
or
\1Have the water separator drained at an au-
thorized Sprinter Dealer.
W
Washer fluid
Check level
The washer fluid level has dropped to ap-
proximately
1/3 of the reservoir capacity.
\1Add windshield washer fluid (\2page 333).
Display symbol
Display message
Possible cause / result
Possible solution
nf_BA.book Page 512 Friday, January 25, 2008 3:53 PM

542 Practical hintsFuel system
5
\3 Fuel systemOn vehicles with a diesel engine, it is
necessary to drain the fuel filter if
the
/
indicator lamp lights up.
To this end, have the fuel filter with wa-
ter separator drained at an authorized
Sprinter Dealer which has the necessary
specialist knowledge and tools to carry
out the work required.The fuel filter with water separator is in
the engine compartment.
1Drain hose
2Drain plug\1
Apply the handbrake and move the
selector lever to position
P.
Draining the fuel filter!
CAUTION
Drain the fuel filter with water sepa-
rator immediately if the
/
indica-
tor lamp lights up. The engine could
be damaged.
Environmental note
H
When handling, storing and disposing of
diesel and diesel mixtures, please ob-
serve the relevant regulations.
nf_BA.book Page 542 Friday, January 25, 2008 3:53 PM

543 Practical hints
Fuel system
5
\1
Switch off the engine and open the
hood (
\2
page 318).
\1
Place a suitable container under
drain hose
1
.
\1
Switch on the ignition (
\2
page 111).
\1
Unscrew drain plug
2
immediately
one turn or until liquid flows out of
drain hose
1
.
\1
Make sure that the liquid flows into
the container under drain hose
1
.
\1
Close drain plug
2
as soon as ap-
proximately 0.2 US qt (0.2 l) of liquid
has been collected.
\1
When you have drained the fuel filter
with water separator, turn the key
back to position
0 in the ignition lock
(
\2
page 111).
\1
Dispose of the collected liquid in an
environmentally responsible man-
ner.
iThe electric fuel delivery pump stops
the flow of liquid automatically after
30 seconds.
nf_BA.book Page 543 Friday, January 25, 2008 3:53 PM

544 Practical hintsFuel system
5
\1
Drain the fuel filter again if the
/
indicator lamp remains lit.If the fuel tank on a vehicle with diesel
engine has been run dry, there is a pos-
sibility that the engine may not start im-
mediately after refueling because air
may remain in the fuel system.
After refueling:
\1
Switch on the ignition for approxi-
mately 10 seconds.
\1
Start the engine repeatedly for no
more than 60 seconds until it runs
smoothly.
If the engine does not start:
\1
Wait approximately 2 minutes.
\1
Then start the engine repeatedly
again for no more than 60 seconds
until it runs smoothly.
If this attempt also fails, do not continue
to start the engine. Consult an autho-
rized Sprinter Dealer.
Environmental note
H
Have the drained liquid disposed of at an
authorized Sprinter Dealer.!
CAUTION
If the
/
indicator lamp remains
lit even after draining for the second
time, have the cause checked imme-
diately at an authorized Sprinter
Dealer.
Bleeding the fuel systemiToo many attempts to start the en-
gine could drain the battery.
nf_BA.book Page 544 Friday, January 25, 2008 3:53 PM

592 Practical hintsFuses
5
No.
Consumer
Amp.
1
Horn
15 A
2
Electric steering lock ESTL
(electronic ignition switch
EIS)
25 A
3
Terminal 30 Z, vehicles
with gasoline engine/
electronic ignition switch
EIS
10 A
4
Light switch/center con-
sole switch unit
5A
5
Windshield wipers
30 A
6
Fuel pump
15 A
7
MRM (jacket tube mod-
ule)
5A
8
Terminal 87 (2)
20 A
No.
Consumer
Amp.
9
Terminal 87 (3)
20 A
10
Terminal 87 (4)
10 A
11
Terminal 15 R vehicle
15 A
12
Airbag control unit
10 A
13
Cigarette lighter/glove
box lighting/radio*
15 A
14
Diagnostic socket/light
switch/instrument cluster
5A
15
Front heating system*
5A
16
Terminal 87 (1)
10 A
17
Airbag control unit
10 A
18
Terminal 15 vehicle, brake
lamp switch
7,5 A
No.
Consumer
Amp.
19
Interior lights
7,5 A
20
Power window co-driver’s
side/terminal 30/2 signal
acquisition and actuation
module
25 A
21
Engine control unit
5A
22
Antilock Brake System
(ABS), brake lamp switch
5A
23
Starter motor
25 A
24
Diesel engine
components
10 A
25
12V socket on the bottom
of the center console
25 A
nf_BA.book Page 592 Friday, January 25, 2008 3:53 PM