engine DODGE STRATUS COUPE 2005 2.G Owners Manual

WARNING!
²Never disconnect the battery while the engine is
running; doing so could damage the vehicle's
electrical components.
²Never short-circuit the battery; doing so could
cause it to overheat and be damaged.
²Keep sparks, cigarettes and flames away from the
battery because the battery may produce an explo-
sion.
²Electrolyte (battery acid) is corrosive diluted sul-
furic acid. If electrolyte comes in contact with,
your hands, eyes, clothes, or the coated surface of
your vehicle, thoroughly flush the area with wa-
ter. If electrolyte gets in your eyes, flush them
with water immediately and get prompt medical
attention.
WARNING!
²Ventilate the area when charging or using the
battery in an enclosed space.
²Always wear protective clothing and goggles
when working with the battery, or have a skilled
technician do it.
²If the battery is to be quick-charged, first discon-
nect the battery cables from the vehicle.
²In order to prevent a short circuit, be sure to
disconnect the negative(-) terminal first, and re-
connect it last.
²If the electrolyte level is very low, have the battery
checked at an authorized dealer.
²Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands
after handling.
328 MAINTENANCE

To check the fluid level
The fluid level should be checked when the engine
temperature gauge indicates a normal warmed up con-
dition and the fluid in the transaxle is heated to its
normal operating temperature. Operation with an im-
proper fluid level will greatly reduce the life of the
transaxle and the fluid.
Procedure for checking the fluid level
1. With the parking brake engaged and the engine idling,
select each gear momentarily, ending with the selector
lever in the ªNº (NEUTRAL) position.
2. The fluid level should be at the HOT mark, but never
above the HOT mark when the engine is at its normal
warmed up condition. Add or drain as necessary to bring
the fluid to this prescribed level.
3. Make certain that the dipstick cap is reseated properly
to prevent dirt and water from entering the transaxle.
WARNING!
Transaxle fluid is extremely flammable and poison-
ous. Do not spill fluid when adding or draining.
To add or change the fluid
Use only recommended Mopar ATF+4 automatic trans-
mission fluid to ensure optimum transaxle performance.
M05A0460
Drain plug
330 MAINTENANCE

HOOD LOCK RELEASE MECHANISM AND
SAFETY CATCH
The door hinges, trunk hinges, hood lock release mecha-
nism and hood safety catch should be inspected, cleaned,
and lubricated as required to maintain ease of operation
and to provide protection against rust and wear. Apply
Multipurpose Grease NLGI Grade 2 sparingly to all
sliding contact areas of the hood latch and release lever.
Work lubricant into the hood lock mechanism until all
frictional surfaces are covered.
Also, apply a film of the same lubricant to the pivot
contact areas of the safety catch.
EXHAUST SYSTEM
WARNING!
Carbon monoxide gas found in the vehicle's exhaust
is poisonous. Inhalation of exhaust fumes can cause
unconsciousness or death.
The best protection against carbon monoxide entry into
the vehicle interior is a properly maintained engineexhaust system.
Whenever a change is noticed in the sound of the exhaust
system; when exhaust fumes can be detected inside the
vehicle; or when the underside or rear of the vehicle is
damaged, have a competent technician inspect the com-
plete exhaust system and adjacent body areas for broken,
damaged, deteriorated, or mispositioned parts.
In addition inspect the exhaust system each time the
vehicle is raised for lubrication or oil change. Replace as
required.
Open seams or loose connections could permit danger-
ous exhaust fumes to seep into the trunk and passenger
compartments.
Do this service when performing underbody service.
Check for any of the following conditions:
1. Check for holes or exhaust gas leakage caused by
corrosion or damage.
2. Check the joints and connections for looseness or
exhaust gas leakage.
3. Check the rubber hangers and brackets for damage.
332 MAINTENANCE

WINDSHIELD WIPER BLADES
Check the wiper blades occasionally. Periodic cleaning of
the wiper blades is suggested to remove the accumula-
tion of salt and road film. The wiper blade arms and glass
areas should be cleaned with a sponge or cloth and a
mild detergent or non-abrasive cleaner.
If the blades continue to streak or smear, they should be
replaced.
NOTE: Do not operate wipers for long periods on dry
glass; this accelerates deterioration of the rubber and
could scratch the glass.
Windshield washers
The windshield washer reservoir is in the engine com-
partment. Check the fluid level at regular intervals and
replenish the fluid if necessary.
NOTE: When freezing weather is anticipated flush out
the water in the reservoir by operating the pump. Fill the
reservoir with windshield antifreeze (not radiator anti-
freeze) and operate the system for a few seconds to flush
out any residual water.
M31A0730
MAINTENANCE 333
9

DRIVE BELT (FOR GENERATOR, WATER PUMP,
POWER STEERING PUMP)
Check the tension of the drive belt. The deflection must
be within specifications, when depressed at a point
midway between the pulleys as shown in the illustrations
with a force of about 100 N (22 lb.).Inspect the drive belt for evidence of cuts and cracks, and
replace it if damaged. When replacing the belt with a new
belt, make sure that there is no interference between the
belt and other engine components.
Then, check the tension of the belt at the designated
point. The deflection must be within specification.
M50A0620
Water pump pulley
Crank shaft
pulleyPower steering
pump pulley
A/C
pulley 2.4 liter engine
M50A0820
MAINTENANCE 335
9

Amount of belt deflection
in (mm)
Standard value Used belt New belt
A .27 to .33
(6.9 to 8.5).29 to .33
(7.4 to 8.5).17 to .21
(4.4 to 5.4)
B .46 to .61
(11.8 to 15.5).50 to .57
(12.6 to 14.4).34 to .44
(8.8 to 11.1)
C .43 to .56
(11.0 to 14.3).46 to .52
(11.7 to 13.3).33 to .41
(8.4 to 10.4)
D .33 to .43
(8.5 to 10.9).35 to .40
(9.0 to 10.1).24 to .30
(6.2 to 7.6)
WARNING!
Do not check or touch the drive belt with the engine
running, or serious injury may result.
TIMING BELT
The timing belt should be replaced with a new one at the
mileage specified on the scheduled maintenance chart.
TIRES
WARNING!
Driving with tires that are worn or improperly inflated
can result in a collision, and serious or fatal injury.
It is important to familiarize yourself with the following
terms:
·Cold tire pressure:
1. The measured pressure after the vehicle has been
parked for at least three hours, or
2. The measured pressure when the vehicle is driven
less than 1 mile (1.6km) after having been parked for
three hours.
·Maximum inflation pressure : the maximum permis-
sible cold tire inflation pressure for this tire
·Recommended inflation pressure : the inflation pres-
sure for optimum tire performance
·Intended outboard sidewall :
1. The sidewall that contains a whitewall, bears white
lettering or bears manufacturer, brand, and/or model
name molding that is higher or deeper than the same
molding on the other sidewall of the tire, or
336 MAINTENANCE

²Vehicle normal load on the tire : load on an individual
tire that is determined by distributing to each axle its
share of the curb weight, accessory weight, and nor-
mal occupant weight and dividing by two.
²Maximum loaded vehicle weight : the sum of ±
(a) Curb weight;
(b) Accessory weight:
(c) Vehicle capacity weight; and
(d) Production options weight.
²Curb weight : the weight of a motor vehicle with
standard equipment including the maximum capacity
of fuel, oil, and coolant, and, if so equipped, air
conditioning and additional weight optional engine.
²Accessory weight : the combined weight (in excess of
those standard items which may be replaced) of auto-
matic transmission, power steering, power brakes,
power windows, power seats, radio, and heater, to the
extent that these items are available as factory-
installed equipment (whether installed or not).
²Vehicle capacity weight : the rated cargo and luggage
load plus 150 lbs (68kg) times the vehicle's designated
seating capacity.
²Production options weight : the combined weight of
those installed regular production options weighing
over 5 lbs (2.3kg) in excess of those standard items
which they replace, not previously considered in curb
weight or accessory weight, including heavy duty
brakes, ride levelers, roof rack, heavy duty battery, and
special trim.
²Normal occupant weight : 150 lbs (68kg) times the
number of specified occupants. (In your vehicle the
number is 3).
²Occupant distribution : distribution of occupants in a
vehicle as specified. (In your vehicle the distribution is
2 in front, 1 in second seat).
Steps for Determining Correct Load Limit
1. Locate the statement9The combined weight of occu-
pants and cargo should never exceed XXX pounds9on
your vehicle's placard.
MAINTENANCE 343
9

REGULAR MAINTENANCE SCHEDULE
The content and mileage interval can vary depending on
model.
!6,000 Miles (10 000 km) or at 6 months
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!12,000 Miles (19 000 km) or at 12 months
NCheck automatic transaxle fluid level.
NInspect disc brake pads, rotors and calipers for
wear and leaks.
NCheck brake hoses for deterioration or leaks.
NInspect drive shaft boots for grease leaks and
damage.
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!18,000 Miles (29 000 km) or at 18 months
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
MAINTENANCE 349
9

!24,000 Miles (38 000 km) or at 24 months
NCheck automatic transaxle fluid level.
NInspect disc brake pads, rotors and calipers for
wear and leaks.
NCheck brake hoses for deterioration or leaks.
NInspect drive shaft boots for grease leaks and
damage.
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!30,000 Miles (48 000 km) or at 30 months
NReplace air cleaner filter.
NReplace spark plugs, standard type.
NCheck drive belts condition (for the generator,
water pump, power steering pump).
NCheck manual transaxle oil level.
NCheck coolant hoses (radiator hose, heater hose).
NCheck fuel hoses condition.
NInspect rear drum brake linings and rear wheel
cylinders (except vehicles with disc brakes) for
wear and leaks of all wheels.
NInspect ball joint and steering linkage seals for
grease leaks and damage.
NInspect suspension system for looseness and dam-
age.
NCheck and service exhaust system as required
(connection portion of muffler, muffler pipes and
converter heat shields).
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
350 MAINTENANCE

!30,000 Miles (48 000 km) or at 30 months
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!36,000 Miles (58 000 km) or at 36 months
NCheck automatic transaxle fluid level.
NInspect disc brake pads, rotors and calipers for
wear and leaks.
NCheck brake hoses for deterioration or leaks.
NInspect drive shaft boots for grease leaks and damage.
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!42,000 Miles (67 000 km) or at 42 months
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!48,000 Miles (77 000 km) or at 48 months
NCheck automatic transaxle fluid level.
NInspect disc brake pads, rotors and calipers for
wear.
NCheck brake hoses for deterioration or leaks.
NInspect drive shaft boots for grease leaks and
damage.
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
MAINTENANCE 351
9