belt DODGE VIPER 2004 ZB / 2.G Owner's Manual

MAINTAINING YOUR VEHICLE
CONTENTS
m8.3L Engine Compartment................144
mOnboard Diagnostic System (OBD II).........145
mEmissions Inspection And Maintenance
Programs............................146
mReplacement Parts......................147
mDealer Service.........................147
mMaintenance Procedures..................148
NEngine Oil..........................148
NDrive Belts Ð Check Condition And Tension . . 152NSpark Plugs.........................152
NCatalytic Converter....................153
NIgnition Wiring System And Ignition Timing . . 154
NCrankcase Emission Control System........155
NAir Cleaner Filter.....................155
NMaintenance-Free Battery................156
NBattery Save Feature...................158
NAir Conditioner......................160
7

present a problem to the environment. Contact your
dealer, service station, or governmental agency for advice
on how and where used oil can be safely discarded in
your area.
Engine Oil Filter
The engine oil filter should be replaced with a new filter
at every engine oil change.
Engine Oil Filter Selection
All manufacturer's engines have a full-flow type dispos-
able oil filter. Use a filter of this type for replacement. The
quality of replacement filters varies considerably. Only
high quality filters should be used to assure most efficient
service. Mopartengine oil filters are high quality oil
filters and are recommended.
Drive Belts Ð Check Condition and Tension
At the mileage shown in the appropriate ªMaintenance
Scheduleº, check the condition of the drive belt for
condition and proper tension. Improper belt tension can
cause belt slippage and failure.
Inspect the drive belt for evidence of cuts, cracks, or
glazing and replace it if there is any sign of damage
which could result in belt failure.
Spark Plugs
Spark plugs must fire properly to assure proper engine
performance and emission control. Install new recom-
mended plugs with the recommended gap at the speci-
fied mileage.
Refer to the ªVehicle Emission Control Informationº label
in the engine compartment for spark plug information.
152 MAINTAINING YOUR VEHICLE

Other Body Mechanisms
The following body mechanisms should be inspected
and, if necessary, all pivot and sliding contact areas of
these components should be lubricated with the lubricant
specified as follows:
Smooth White Body Lubricant - Such as Mopar Spray
White Lube:
²Hood hinge
²D/ lid hinge
²Fuel door hinge
²Lock cylinders
²Parking brake mechanism
²Trunk latches
²Ash tray
Points That Should Not Be Lubricated
There are many points that should not be lubricated;
some because they are permanently lubricated, some
because lubricants will be detrimental to the operating
characteristics, and some because lubricants will cause
component failures.
In particular, do not lubricate rubber bushings, since this
not only will cause them to fail, but will destroy their
necessary frictional characteristics.
Parts that should not be lubricated are as follows:
²Generator bearings
²Drive belt
²Accessory drive belt idler pulley
²Idler arm assembly
²Front wheel bearing
164 MAINTAINING YOUR VEHICLE

Glass Surfaces
All glass surfaces should be cleaned regularly with any
commercial household-type glass cleaner. Never use an
abrasive type cleaner.
Cleaning Plastic Instrument Cluster Lenses
When cleaning the lenses, use care to avoid scratching
the plastic.
NOTE:Never scrape the windows with squeegees,
razor blades, or other sharp instruments.
²Clean with a wet soft rag. A mild soap solution may be
used, but do not use high alcohol content or abrasive
cleaners. If using soap, wipe clean with a clean damp
rag or chamois cloth.
²Dry with a soft tissue.
Damage to the Body Finish
Any stone chips, fractures or deep scratches in the finish
should be promptly repaired.Minor damage can be repaired by using touch-up mate-
rials available at your dealers. More extensive damage
should be corrected in your dealer's paint facility.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage will also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the car to
wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
Convertible Top Care
Use a mild detergent to clean the top. Avoid heavy
scrubbing and rinse with plenty of clean water. Allow to
dry thoroughly before storage.
178 MAINTAINING YOUR VEHICLE

Miles 57,000 60,000 63,000 66,000 69,000 72,000
(Kilometers) (91 000) (96 000) (101 000) (106 000) (110 000) (115 000)
Change engine oil and engine oil filter.XXXXX X
Lubricate the front and rear suspension ball
joints.X
Change the rear axle fluid. X X
Inspect the brake linings. X X
Inspect and replace, if necessary, theair
cleaner filter.X
Replace thespark plugs.X
Replace theignition cables.X
Inspect and replace, if necessary, thePCV ori-
fice.*X
Inspect and replace the Auto Tension Drive
Belt as needed.X
Change the brake and clutch fluid. X
Change the transmission fluid. X
SCHEDULE ªBº 207
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 75,000 78,000 81,000 84,000 87,000 90,000
(Kilometers) (120 000) (125 000) (130 000) (134 000) (139 000) (144 000)
Change engine oil and engine oil filter.XXXXX X
Lubricate the front and rear suspension ball
joints.XX
Inspect the brake linings. X
Change the rear axle fluid. X
Inspect and replace, if necessary, theair
cleaner filter.XX
Replace thespark plugs.X
Change the brake and clutch fluid.X
Inspect and replace, if necessary, thePCV ori-
fice.*X
Inspect and replace the Auto Tension Drive
Belt as needed. ³XX
Change the transmission fluid. X
208 SCHEDULE ªBº
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 93,000 96,000 99,000 102,000 105,000
(Kilometers) (149 000) (154 000) (158 000) (163 000) (168 000)
Change engine oil and engine oil filter.XXXXX
Inspect the brake linings. X
Change the rear axle fluid. X
Inspect and replace, if necessary, theengine air
cleaner filter.X
Lubricate the front and rear suspension ball joints. X
Change the transmission fluid.X
Inspect and replace the Auto Tension Drive Belt as
needed. Not required if the belt was previously re-
placed.X
Flush and replace engine coolant. X
* This maintenance is recommended by DaimlerChrysler
Corporation to the owner but is not required to maintain
the warranty on the PCV orifice.
³ This maintenance is not required if previously replaced.Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
SCHEDULE ªBº 209
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 42,000 48,000 54,000 60,000 66,000
(Kilometers) (67 000) (77 000) (86 000) (96 000) (106 000)
[Months] [42] [48] [54] [60] [66]
Change engine oil and engine oil filter. X X X X X
Inspect the brake linings. X
Change the rear axle fluid. X
Inspect and replace, if necessary, theengine air
cleaner filter.X
Replace theignition cables.X
Replace thespark plugs.X
Inspect and replace the Auto Tension Drive Belt as
needed.X
Lubricate the front and rear suspension ball joints. X
Inspect and replace, if necessary, thePCV orifice.*X
Flush and replace the engine coolant at 60 months. X
SCHEDULE ªAº 211
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 72,000 78,000 84,000 90,000 96,000 102,000
(Kilometers) (115 000) (125 000) (134 000) (144 000) (154 000) (163 000)
[Months] [72] [78] [84] [90] [96] [102]
Change engine oil and engine oil filter.XXXXXX
Inspect the brake linings. X X
Inspect and replace, if necessary, theengine air
cleaner filter.X
Replace thespark plugs.X
Change the rear axle fluid. X X
Inspect and replace the Auto Tension Drive Belt
as needed. ³XXX
Lubricate the front and rear suspension ball
joints.X
Inspect and replace, if necessary, thePCV ori-
fice.*X
Flush and replace engine coolant if not done at
60 months.X
212 SCHEDULE ªAº
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

11786.1............................... 111
1819................................. 109
ABS (Anti-Lock Brake) System............... 75
Accessory Delay, Power..................13,24
Adding Engine Coolant (Antifreeze).......... 168
Adding Fuel........................... 129
Additives, Fuel......................... 129
Adjustable Pedals........................ 66
Aiming Headlights....................... 193
Air Cleaner, Engine...................... 155
Air Conditioning......................90,160
Air Conditioning Refrigerant............... 160
Air Pressure, Tires....................... 117
Airbag................................ 38
Airbag Deployment....................... 42
Airbag Light..........................41,79
Airbag Maintenance....................... 45
Airbag On/Off Switch...................34,43Alarm................................ 19
Alignment and Balance................... 123
Alterations/Modifications, Vehicle............. 7
Antenna............................... 90
Antifreeze Disposal...................... 167
Antifreeze (Engine Coolant)..............167,168
Capacities........................... 195
Anti-Lock Warning Light................... 75
Appearance Care........................ 177
Auto Down Power Windows................ 24
Automatic Door Locks..................... 15
Ball Joints............................. 162
Battery.............................78,156
Gas Caution.......................... 157
Bearings.............................. 177
Belt System, Six Point..................... 31
Belts, Drive............................ 152
Belts, Seat.............................. 26
226 INDEX