engine FIAT 124 SPIDER 2016 2.G Repair Manual

If the coolant reservoir is empty or new
coolant is required frequently, contact a
Fiat Dealership.
BRAKE / CLUTCH FLUID
197)
47)
It should be kept between the MAX and
MIN lines fig. 144.
The level normally drops with
accumulated distance, a condition
associated with wear of brake and
clutch linings. If it is excessively low,
have the brake/clutch system contact a
Fiat Dealership.
NOTE On right-hand drive versions the
reservoir is located on the left side of
the engine compartment.
WINDOW AND
HEADLIGHT WASHER
FLUID
203)
Inspect fluid level in the washer fluid
reservoir fig. 145; open the cap and
add fluid if necessary.
AUTOMATIC
TRANSMISSION
CONTROL UNIT
5)
The transmission control oil level should
only be checked at a Fiat Dealership.
BATTERY MAINTENANCE
198) 199) 200) 201)
48)
6)
To get the best service from a battery:
keep it securely mounted;
keep the top clean and dry;
keep terminals and connections
clean, tight, and coated with petroleum
jelly or terminal grease;
rinse off spilled electrolyte
immediately with a solution of water
and baking soda;
if the vehicle will not be used for an
extended time, disconnect the battery
leads and charge the battery every six
weeks.
Inspecting electrolyte level
A low level of electrolyte fluid will cause
the battery to discharge quickly.
Inspect the electrolyte level at least
once a week. If it is low, remove the
caps and add enough distilled water to
bring the level between the upper and
lower levelfig. 146 (1 = upper level / 2 =
lower level).Do not overfill.
Examine the specific gravity of the
14407030601-121-002
14507030901-121-001
14607031202-ALL-001
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MAINTENANCE AND CARE

electrolyte with a hydrometer, especially
during cold weather. If it is low,
recharge the battery.
Battery replacement
Contact a Fiat Dealership for a battery
replacement purchase.
WARNING
189)Never smoke when performing
operations in the engine compartment.
Flammable gases and fumes may be
present and risk igniting.
190)Be very careful when working in the
engine compartment when the engine is
hot: you may get burned. Do not get too
close to the radiator cooling fan: the
electric fan may start; danger of injury.
Scarves, ties and other loose clothing
might be pulled by moving parts.
191)If the engine oil is being topped up,
wait for the engine to cool down before
loosening the filler cap, particularly for
vehicles with aluminium cap (where
provided). IMPORTANT: risk of burns!
192)Do not use a match or live flame in
the engine compartment. DO NOT ADD
COOLANT WHEN THE ENGINE IS HOT: a
hot engine is dangerous. If the engine has
been running, parts of the engine
compartment can become very hot. You
could be burned. Carefully inspect the
engine coolant in the coolant reservoir, but
do not open it.193)Do not remove either cooling system
cap when the engine and radiator are hot.
When the engine and radiator are hot,
scalding coolant and steam may shoot out
under pressure and cause serious injury.
194)The cooling system is pressurized. If
necessary, only replace the cap with
another original one or the operation of the
system may be adversely affected. Do not
remove the reservoir cap when the engine
is hot: risk of burns.
195)Do not travel with the windscreen
washer fluid reservoir empty: the washer
operation is essential for improving visibility.
Repeated operation of the system without
fluid could damage or cause rapid
deterioration of some system components.
196)Certain commercial additives for
windscreen washer fluids are inflammable.
The engine compartment contains hot
components which may set it on fire.
197)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
198)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
199)Using the battery with insufficient fluid
irreparably damages the battery and may
cause an explosion.
200)If the vehicle must remain unused for
a long time at a very low temperature,
remove the battery and take it to a warm
place, to avoid freezing.201)When performing any operation on
the battery or near it, always protect your
eyes with special goggles.
202)If the brake/clutch fluid level is low,
have the brakes inspected. A low
brake/clutch fluid level is dangerous. A low
level could indicate brake lining wear or a
brake system leak which could cause the
brakes to fail and lead to an accident.
203)Use only windscreen washer fluid or
plain water in the reservoir. Using radiator
antifreeze as washer fluid is dangerous. If
sprayed on the windscreen, it will dirty the
windscreen, affect your visibility, and could
result in an accident.
IMPORTANT
39)Be careful not to confuse the various
types of fluids while topping up: they are
not compatible with each other! Topping up
with an unsuitable fluid could severly
damage your vehicle.
40)The oil level should never exceed the
MAX mark.
41)Do not add oil with specifications other
than those of the oil already in the engine.
42)Do not add only water. Always add a
proper coolant mixture. For coolant fluid
type refer to “Fluids and lubricants” table in
“Technical specifications” chapter.
43)Use only soft (demineralised) water in
the coolant mixture. Water that contains
minerals will cut down on the coolant's
effectiveness.
44)Do not use coolants containing alcohol,
methanol, borate or silicate. These coolants
could damage the cooling system.
163

45)Do not mix alcohol or methanol with the
coolant. This could damage the cooling
system.
46)Do not use a solution that contains
more than 60% antifreeze. This would
reduce effectiveness.
47)Avoid allowing brake fluid, which is
extremely corrosive, to come into contact
with painted areas. Should it happen, wash
immediately with water.
48)Incorrect assembly of electrical and
electronic accessories may cause severe
damage to your vehicle. Go to a Fiat
Dealership if you want to install accessories
(e.g. anti-theft, radio phone, etc.): they will
suggest the most suitable devices and
advise you whether a higher capacity
battery needs to be installed.
IMPORTANT
4)Used engine oil and oil filters contain
substances which are harmful to the
environment. You are advised to contact a
Fiat Dealership to have the oil and filters
changed.
5)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to contact a
Fiat Dealership to have the fluid changed.
6)Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact a Fiat
Dealership.
BATTERY
RECHARGING
204) 205)
BATTERY RECHARGING
PROCEDURE
Charge battery as follows:
remove the caps before recharging
the battery;
connect the charger cables to the
battery terminals, observing the polarity;
turn on the charger;
when finished, turn the charger off
before disconnecting the battery;
reconnect the negative battery
terminal.
IMPORTANT Before recharging the
battery, turn off all accessories and stop
the engine.
IMPORTANT Make sure that the cables
of the electrical system are correctly
reconnected to the battery, i.e. the
positive cable (+) to the positive
terminal and the negative cable (-) to
the negative terminal. The battery
terminals are marked with the positive
(+) and negative (-) symbols, and are
shown on the battery cover. The battery
terminals must also be corrosion-free
and firmly secured to the terminals. If a
“quick-type” battery charger is usedwith the battery fitted on the vehicle,
before connecting it disconnect both
cables of the battery itself. Do not use a
“quick-type” battery charger to provide
the starting voltage.
IMPORTANT The battery recharging
procedure is given as information only.
You are advised to contact a Fiat
Dealership to have this operation
carried out.
IMPORTANT Charging should be slow
at a low ampere rating for
approximately 24 hours. Charging for a
longer time may damage the battery.
WARNING
204)Battery fluid is poisonous and
corrosive: avoid contact with skin and
eyes. The battery recharging operation
must be performed in a ventilated place,
away from naked flames or possible
sources of sparks to avoid the risk of
explosion and fire.
205)Do not try to recharge a frozen
battery: it must be thawed first, otherwise it
may explode. If the battery was frozen,
have it inspected by specialized personnel
before recharging to check that the internal
elements are not damaged and that the
casing is not cracked, which causes the
risk of leakage of poisonous, corrosive
acid.
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MAINTENANCE AND CARE

BODYWORK
PRESERVING THE
PAINTWORK
52) 53)
7)
Touch up abrasions and scratches
immediately to prevent the formation of
rust.
To correctly wash the vehicle, follow
these instructions:
is the vehicle is washed remove the
aerial;
if high pressure jets or cleaners are
used to wash the vehicle, keep a
distance of at least 40 cm from the
bodywork to avoid damage or
alteration. Build up of water could
cause damage to the vehicle in the long
term;
wash the bodywork using a low
pressure jet of water if possible;
wipe a sponge with a slightly soapy
solution over the bodywork, frequently
rinsing the sponge;
rinse well with water and dry with a
jet of air or a chamois leather.
Dry the less visible parts (e.g. door
frames, bonnet, headlight frames, etc.)
with special care, as water may
stagnate more easily in these areas. Do
not wash the vehicle after it has beenleft in the sun or with the bonnet hot:
this may alter the shine of the
paintwork.
Exterior plastic parts must be cleaned
in the same way as the rest of the
vehicle.
IMPORTANT Avoid parking under trees;
the resin dropped by trees makes the
paintwork go opaque and increases the
possibility of corrosion.
IMPORTANT Bird droppings must be
washed off immediately and thoroughly
as the acid they contain is particularly
aggressive.
Paint chipping
Paint chipping occurs when gravel
thrown in the air by another vehicle's
tires hits your vehicle.
Keeping a safe distance between you
and the vehicle ahead reduces the
chances of having your paint chipped
by flying gravel.
IMPORTANT The paint chipping zone
varies with the speed of the vehicle. For
example, when travelling at 90 km/h,
the paint chipping zone is 50 m.
IMPORTANT In low temperatures a
vehicle's finish hardens. This increases
the chance of paint chipping.IMPORTANT Chipped paint can lead to
rust forming on your vehicle. Before this
happens, repair the damage by using
FCA touch-up paint according to the
instructions in this section. Failure to
repair the affected area could lead to
serious rusting and expensive repairs.
MAINTAINING THE
FINISH
Washing
To help protect the finish from rust and
deterioration, wash your vehicle
thoroughly and frequently, at least once
a month, with lukewarm or cold water.
IMPORTANT FCA is not responsible for
scratches caused by automatic car
washes or improper washing.
Scratches are more noticeable on
vehicles with darker paint finishes.
IMPORTANT Keep hands and scrapers
clear of the windscreen when the wiper
lever is in the AUTO position and the
ignition is switched ON as fingers could
be pinched or the wipers and wiper
blades damaged when the wipers
activate automatically. If you are going
to clean the windscreen, be sure the
wipers are turned off completely (when
it is most likely that the engine is left
running) this is particularly important
when clearing ice and snow.
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IMPORTANT Do not spray water in the
engine compartment. Otherwise, it
could result in engine-starting problems
or damage to electrical parts.
IMPORTANT When washing and
waxing the vehicle, be careful not to
apply excessive force to any single area
of the vehicle bonnet. Otherwise, you
could dent the vehicle.
IMPORTANT Do not use automatic car
washing machines and car washing
devices using high water pressure.
IMPORTANT Make sure that the fuel
flap is closed and lock the doors.
Otherwise, the fuel flap may be
forcefully opened by water pressure
causing damage to the vehicle or fuel
flap.
IMPORTANT Do not use steel wool,
abrasive cleaners, or strong detergents
containing highly alkaline or caustic
agents on chromeplated or anodised
aluminium parts. This may damage the
protective coating; also, cleaners and
detergents may discolour or deteriorate
the paint.
Thoroughly rinse off all soap with
lukewarm or cold water. Do not allow
soap to dry on the finish.
211)
WARNING
211)Dry off brakes that have become wet
by driving slowly, releasing the accelerator
pedal and lightly applying the brakes
several times until the brake performance
returns to normal. Driving with wet brakes
is dangerous. Increased stopping distance
or the vehicle pulling to one side when
braking could result in a serious accident.
Light braking will indicate whether the
brakes have been affected.
IMPORTANT
52)In order to preserve the appearance of
the paint abrasive products and/or polishes
should not be used for cleaning the vehicle.53)Avoid washing with rollers and/or
brushes in washing stations. Wash the
vehicle only by hand using neutral pH
detergents; dry it with a wet chamois
leather. Abrasive products and/or polishes
should not be used for cleaning the car.
Bird droppings must be washed off
immediately and thoroughly as the acid
they contain is particularly aggressive.
Avoid (if at all possible) parking the vehicle
under trees; remove vegetable resins
immediately as, when dried, it may only be
possible to remove them with abrasive
products and/or polishes, which is highly
inadvisable as they could alter the typical
opaqueness of the paint. Do not use pure
windscreen washer fluid for cleaning the
front windscreen and rear window; dilute it
min. 50% with water. Only use pure screen
washer fluid when strictly necessary due to
outside temperature conditions.
IMPORTANT
7)Detergents cause water pollution. Only
wash your vehicle in areas equipped to
collect and treat wastewater from this type
of activity.
168
MAINTENANCE AND CARE

TECHNICAL SPECIFICATIONS
Everything you may find useful for
understanding how your vehicle is
made and works is contained in this
chapter and illustrated with data, tables
and graphics.
For the enthusiasts and the technician,
but also just for those who want to
know every detail of their vehicle.IDENTIFICATION DATA.........171
ENGINE..................172
WHEEL AND TIRE
SPECIFICATIONS............173
WEIGHTS.................176
DIMENSIONS..............177
FLUID CAPACITIES...........178
FLUIDS AND LUBRICANTS......179
PERFORMANCE............182
FUEL CONSUMPTION.........183
CO EMISSIONS.............184
PRESCRIPTIONS FOR HANDLING
THE VEHICLE AT THE END OF ITS
LIFE....................185
170
TECHNICAL SPECIFICATIONS

IDENTIFICATION
DATA
MODEL PLATE
Model plate is located on the left side of
door pillar fig. 148.
CHASSIS NUMBER / VEHICLE
IDENTIFICATION NUMBER
(Ireland / U.K.)
Chassis number: open the cover shown
in fig. 149 to check the chassis number.Vehicle Identification Numberfig. 150.
TIRE PRESSURE LABEL
Tire pressure label is located on the left
side of door pillar for left-hand drive
versions fig. 151 or on the right side of
door pillar for right-hand drive versions.ENGINE NUMBER
Engine number label is located on the
engine.
14810010103-121-001
14910010109-333-333
15010010104-122-001
15110010109-321-321
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ENGINE
218)
Version 1.4 Turbo Multi Air 140HP
CycleOtto
Number and position of cylinders 4 in line
Piston bore and stroke (mm) 72.0 x 84.0
Total displacement (cm³) 1368
Compression ratio9.8:1
Maximum power (EEC) (kW) 103
Maximum power (EEC) (HP) 140
corresponding engine speed (rpm) 5000
Maximum torque (EEC) (Nm) 240
Maximum torque (EEC) (kgm) 24,5
corresponding engine speed (rpm) 2250
Spark plugsNGK SIKR9A7
Fuel Unleaded petrol 95 R.O.N. (EN 228 specifications)
IMPORTANT When cleaning the iridium plugs, do not use a wire brush. The fine particulate coating on the iridium alloy and
platinum tips could be damaged.
WARNING
218)Modifications or repairs to the fuel supply system that are not carried out correctly or do not take the system's technical specifications
into account can cause malfunctions leading to the risk of fire.
172
TECHNICAL SPECIFICATIONS

FLUID CAPACITIES
Item Capacities
Fuel tank (litres)45
Engine oil (without oil filter replacement) (litres) 3.2
Engine oil (with oil filter replacement) (litres) 3.8
Coolant (versions with manual transmission) (litres)
7.2
(*)/ 6.7(**)
Coolant (versions with automatic transmission) (litres)
7.1(*)/ 6.5(**)
Manual transmission oil (litres)2.1
Automatic transmission fluid (litres) 7.5
Rear differential oil (litres)0.6
LSD oil (litres)0.6
Brake oil (& Clutch oil) (litres)0.55
(*) Left-hand drive versions.
(**) Right-hand drive versions.
178
TECHNICAL SPECIFICATIONS

FLUIDS AND LUBRICANTS
56)
Your vehicle is equipped with an engine oil that has been thoroughly developed and tested in order to meet the requirements of
the Scheduled Servicing Plan.
Constant use of the prescribed lubricants guarantees the fuel consumption and emission specifications. Lubricant quality is
crucial for engine operation and duration.
Lubricant Characteristics SpecificationOriginal fluids and
lubricantsReplacement interval
Engine oilSAE 5W-40ACEA C3 /
API SN9.55535-S2 or
MS-12991SELENIA K P.E.
Contractual Technical
Reference N° F603.C07According to Scheduled
Servicing Plan
Engine coolantRed protective agent
with antifreeze action,
based on inhibited
monoethylene glycol
with organic formula.
Exceeds CUNA NC
956-16, ASTM D
3306 specifications.9.55523 or MS-90032PARAFLU
UP
Contractual Technical
Reference N° F101.M01Cooling circuit usage
percentage: 50% water
50% PARAFLUUP(*)
(*) When the vehicle is used in particularly harsh weather conditions, we recommend using a mixture of 60% PARAFLUUPand 40%
demineralised water.
179