engine FIAT 500 2020 Owner handbook (in English)

WARNING
130)If the battery needs to be replaced,
always contact a Fiat Dealership. Replace
the battery with one of the same type
(HEAVY DUTY) and with the same
specifications.
131)Before opening the bonnet, make
sure that the vehicle is switched off and the
key is in the STOP position. Please follow
the instructions on the decal near the front
crossmember. It is advisable to extract
the key when there are other people in the
car. The car should always be left after
the key has been removed or turned to the
STOP position. When refuelling, make
sure that the car is switched off with the
key in the STOP position.132)We recommend that you remove the
key from the ignition if other people remain
in the vehicle. Exit from the vehicle only
after having removed the ignition key
or having rotated it to the STOP position.
During refuelling, make sure that the engine
is off and that the ignition key is in the
STOP position.
133)For cars with Dualogic transmission, if
the engine is automatically stopped on a
slope, the engine should be restarted
by moving the gear lever to + or – without
releasing the brake pedal. For cars with
Dualogic transmission, where the Hill
Holder function is present, in the case of
car stopped on a slope, the engine does
not cut off automatically, so as to make the
Hill Holder function - which is active only
when the engine is running - available.
WARNING
46)If the climate comfort is to be favoured,
the Start&Stop system can be deactivated,
for a continuous operation of the climate
control system.
SPEED LIMITER
(for versions/markets, where provided)
ACTIVATING THE DEVICE
To turn the device on, turn the ring C
fig. 80 to the
position.
When the device is enabled, it is
indicated by the
symbol being
shown on the display along with the
last speed set.
SPEED LIMIT
PROGRAMMING
The minimum speed that can be set is
30 km/h.
Turn on the speed limiter by turning the
ring C to the
position.
The speed limit can be programmed
without necessarily activating the
device.
79F0S0519
80F0S0624
103

To store a speed value higher than
that displayed
Turn the ring B fig. 80 upwards (SET +
position). On releasing the ring B, the
speed increments by 1 km/h. Holding it
in the SET + position, the speed
continuously increments in steps of 5
km/h.
To store a speed value lower than
that displayed
Turn the ring B downwards (SET-
position). On releasing the ring B, the
speed decrements by 1 km/h. Holding
it in the SET - position, the speed
continuously decrements in steps of 5
km/h.
DEVICE ACTIVATION/
DEACTIVATION
Activating the device
press and release button A
(CANC/RES) fig. 80 or,
if the car speed is in the range 30 to
130 km/h, turn the ring B upwards or
downwards.
The function is activated with the
current speed set as the speed limit.
Device activation is indicated by the
symbol
being shown on the display
along with the last speed limit set.Deactivating the device
Press button A (CANC/RES) fig. 80 .
Device deactivation is indicated by the
set being replaced by the word CANC.
Reactivating the device
press and release button A
(CANC/RES) fig. 80 or,
if the car speed is in the range 30 to
130 km/h, turn the ring B upwards or
downwards.
EXCEEDING THE
PROGRAMMED SPEED
By fully depressing the accelerator
pedal, the programmed speed can be
exceeded even with the device active
(e.g. in the event of overtaking).
The device is disabled until the speed
drops below the set limit, after which
it reactivates automatically.
FLASHING OF
PROGRAMMED SPEED
The programmed speed flashes in the
following cases:
when the accelerator pedal has
been fully depressed and the car has
exceeded the programmed speed;
activating the system after setting a
limit below the effective vehicle speed
(with acoustic warning);
when the device cannot reduce the
vehicle speed due to the gradient of the
road (with acoustic warning);
in the event of sharp acceleration.
DEACTIVATING THE
DEVICE
To disable the device, turn the ring C
fig. 80 to the 0 position.
Automatic off of the device
The device deactivates automatically in
the event of fault in the system. In this
case, contact a Fiat Dealership.
AUTOMATIC RESET OF
THE PROGRAMMED
SPEED
With the Speed Limiter enabled,
pressing button A (CANC/RES) fig. 80
at a higher speed than the set value,
the engine torque will be reduced
as required to reach that value, if it was
not reached within 20 seconds from
pressing the button.
104
STARTING AND DRIVING

SUGGESTIONS FOR
DRIVING
SAVING FUEL
Below are some suggestions which
may help you save fuel and thus lower
the amount of harmful emissions
released into the atmosphere.
Vehicle maintenance
Checks and operations should be
carried out in accordance with
the "Scheduled Servicing Plan" (see the
"Maintenance and care" chapter).
Tyres
Check the tyre pressures at least once
every four weeks: if the pressure is
too low, consumption levels increase as
resistance to rolling is higher.
Unnecessary loads
Do not travel with an overloaded
luggage compartment. The weight of
the vehicle and its arrangement greatly
affect fuel consumption and stability.Roof rack/ski rack
Remove the roof rack or the ski rack
from the roof when they are not used.
These accessories lower aerodynamic
penetration and adversely affect
consumption levels. When transporting
particularly large objects, use a trailer
if possible.
Electric devices
Use electrical devices only for the
amount of time needed. The heated
rear window, windscreen wipers and
heater fan require a considerable
amount of energy; increasing
the current uptake increases fuel
consumption (by up to +25% in an
urban cycle).
Climate control module
Using the climate control system will
increase consumption: use standard
ventilation when the temperature
outside permits.
Devices for aerodynamic control
The use of non-certified devices for
aerodynamic control may adversely
affect air drag and consumption levels.DRIVING STYLE
Start
Do not warm up the engine at low or
high revs when the car is stationary;
this causes the engine to warm up
more slowly, thereby increasing fuel
consumption and emissions. It is
therefore advisable to move off
immediately, slowly, avoiding high
speeds: in this way the engine will
warm up more quickly.
Unnecessary actions
Avoid revving up when starting at traffic
lights or before stopping the engine.
The latter action, as well as double-
declutching, is unnecessary and causes
increased fuel consumption and
pollution.
Gear selection
Use a high gear when traffic and road
conditions allow it. Using a low gear for
faster acceleration will increase fuel
consumption. In the same way,
improper use of a high gear increases
consumption, emissions and engine
wear.
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STARTING AND DRIVING

Top speed
Fuel consumption considerably
increases as speed increases. Maintain
a constant speed, avoiding
unnecessary braking and acceleration,
which cost in terms of both fuel
consumption and emissions.
Acceleration
Accelerating violently severely affects
consumption and emissions:
acceleration should be gradual and
should not exceed the maximum
torque.
CONDITIONS OF USE
Cold starting
Short journeys and frequent cold starts
do not allow the engine to reach
optimum operating temperature.
Consequently, both consumption (from
+15 to +30% on the urban cycle) and
emissions will increase.
Traffic and road conditions
High fuel consumption is caused by
heavy traffic, for instance when
travelling in a queue with frequent use
of low gears or in cities with many traffic
lights. Winding mountain roads and
rough road surfaces also adversely
affect consumption.Stops in traffic
During prolonged hold-ups (e.g. level
crossings) switch off the engine.REFUELLING THE
VEHICLE
138) 139) 140)
Before refuelling, make sure that the
fuel type is correct. Also stop the
engine before refuelling.
PETROL VERSIONS
Only use unleaded petrol with a number
of octanes (R.O.N.) not lower than 95
(EN228 specification).
IMPORTANT An inefficient catalytic
converter leads to harmful exhaust
emissions, thus contributing to air
pollution.
IMPORTANT Never introduce leaded
petrol to the tank, even in small
amounts in an emergency, as this
would damage the catalytic converter
beyond repair.
REFUELLING CAPACITY
To ensure that you fill the tank
completely, top up twice after the first
click of the fuel supply gun. Further
top-ups could cause faults in the fuel
feeding system.
109

FUEL TANK CAP
Plug B fig. 84 is fitted with loss
prevention device C which secures it to
flap A.
Refuelling procedure
open lid A;
turn the ignition key anticlockwise in
the lock and unscrew the cap B. The
sealing may cause a slight pressure
increase in the tank. A little breathing
off, while slackening the cap is
absolutely normal;
when refuelling, fasten the cap to
the device inside the flap as shown
in fig. 84.LPG VERSIONS
IMPORTANT Only use LPG for motor
vehicles.
The gas filler is located next to the
petrol filler cap. It has a check valve,
located in the filler body itself.
To access the filler, open the access
flap A fig. 85 and undo the cap B.
Observe the following precautions
during the refuelling operation:stop the engine;
apply the handbrake;
turn the ignition key to STOP;
do not smoke;
hand the special adapter over to the
qualified LPG refuelling personnel.IMPORTANT Before refuelling with LPG,
the qualified personnel must make
sure that the adapter is correctly
screwed onto the filler.
IMPORTANT Depending on the country,
there are various types of adapters for
the refuelling pump. The adapter C
fig. 86 that comes with the car in a
special case is specifically designed for
the country in which the car is sold. If
you are in a different country, find out
what type of adapter is used there.
IMPORTANT Look after the LPG
adapter carefully so that it does not get
damaged.
IMPORTANT Only use LPG for motor
vehicles.
84F0S0104
85F0S0538
86F0S0539
110
STARTING AND DRIVING

TOWING TRAILERS
(for versions/markets, where provided)
141) 142)
IMPORTANT NOTES
For towing caravans or trailers the car
must be fitted with an approved tow
hook and an adequate electrical
system. Installation should be carried
out by specialised technicians who will
issue the required papers for travelling
on roads.
Install any specific and/or additional
door mirrors as specified by the
Highway Code.
Remember that, when towing a trailer,
steep hills are harder to climb, braking
distances increase and overtaking
takes longer depending on the overall
weight of the trailer. Engage a low gear
when driving downhill, rather than
constantly using the brake.
The weight the trailer exerts on the car
tow hook reduces the car's loading
capacity by the same amount. To make
sure that the maximum towable weight
is not exceeded (given in the vehicle
registration document) account should
be taken of the fully laden trailer,
including accessories and luggage.Respect the speed limits specific to
each country for cars towing trailers. In
any case, the top speed must not
exceed 100 km/h.
IMPORTANT The engine must be
running when using auxiliary loads other
than external lights.
IMPORTANT To install a tow hook
contact a Fiat Dealership.
WARNING
141)The ABS with which the car is
equipped will not control the braking
system of the trailer. Particular caution is
required on slippery roads.
142)Never modify the braking system of
the vehicle to control the trailer brake. The
trailer braking system must be fully
independent of the vehicle’s hydraulic
system.
112
STARTING AND DRIVING

REPLACING AN
EXTERNAL BULB
FRONT LIGHT CLUSTERS
The front light clusters contain side
lights, dipped headlights, main beam
headlights and direction indicator bulbs.
Front direction indicators
(POP versions only)
To replace the bulb, proceed as follows:
operating from the engine
compartment remove the rubber cap A
fig. 90;
turn the bulb holder A fig. 91
anticlockwise and remove it;
remove the pressure-fitted bulb and
replace it;
refit the bulb holder A by turning it
clockwise and locking it correctly;
refit the rubber cap.Front direction indicators
(Excluding POP versions)
To replace the bulb, proceed as follows:
operating in the engine
compartment, remove the plastic cap A
fig. 92 by turning it anticlockwise;
turn the bulb holder anticlockwise
and remove it;
replace the bulb-bulb holder
assembly;
refit the bulb holder in its housing A
fig. 93 by turning it clockwise and
locking it correctly;
refit the protection cap in its housing
and turn clockwise.
Side turn light
IMPORTANT The intervention must be
carried out taking all precautions
necessary to avoid damaging the
bodywork (please use a sufficiently rigid
and appropriately thick plastic card).
To replace the bulb, proceed as follows:
lever the lens off, by initially applying
force from the front towards the back
(1-fig. 94);
then lever in the opposite direction,
by applying force from the back part
(2-fig. 94) and remove unit;
90F0S0050
91F0S0052
92F0S0591
93F0S0608
117

turn the bulb holder anticlockwise,
extract the press-fitted bulb and
replace it;
refit the bulb holder in the lens, then
position unit, ensuring that the fastening
clip clicks into place.
51)
Dipped beam headlights
(POP versions only)
To replace the bulb, proceed as follows:
operating from the engine
compartment remove the rubber
protection cap B fig. 90;
press the fastener A fig. 95 and
remove the bulb holder;
remove the pressure-fitted bulb and
replace it;
refit the bulb holder locking it
correctly;
refit the rubber cap.Dipped beam headlights
(Excluding POP versions)
To replace the bulb, proceed as follows:
operating in the engine
compartment, remove the plastic
protection cap B fig. 92 by turning it
anticlockwise;
disconnect connector A fig. 96 and
release the bulb holder catch;
extract the bulb and replace it;
refit the bulb in its housing and
reconnect the connector;
refit the protection cap in its housing
and turn clockwise.
Dipped beam headlights with gas
discharge bulbs (Xenon)
(for versions/markets, where provided)
147)
For replacement, contact a Fiat
Dealership.
Main beam headlights
Where the guard flap C fig. 97 is
provided (loaded in the wheel arch near
the lights), proceed as follows to
replace the bulb:
completely steer the wheels and
open guard flap then remove the rubber
cap D fig. 97;
free the bulb holder from the side
clips A fig. 98 and remove it;
94F0S035595F0S0053
96F0S059397F0S0051
118
IN AN EMERGENCY

WARNING
143)Modifications or repairs to the electric
system that are not carried out properly
or do not take the system technical
specifications into account can cause
malfunctions leading to the risk of fire.
144)Halogen bulbs contain pressurised
gas, in the case of breakage they may
burst causing glass fragments to be
projected outwards.
145)Only replace the light bulbs when the
engine is off and in a position that does
not interfere with traffic and lets you safely
replace them (see the description in the
“Replacement” paragraph). Also ensure
that the engine is cold, to prevent the risk
of burns.
146)Before replacing the bulb, wait for the
exhaust ducts to cool down: DANGER
OF SCALDING!147)Due to the high power supply voltage,
gas discharge bulbs (Xenon) should only
be replaced by specialised personnel:
danger of death! Contact a Fiat Dealership.
WARNING
49)Halogen bulbs must be handled
holding the metallic part only. Touching the
transparent part of the bulb with your
fingers may reduce the intensity of the
emitted light and even reduce the lifespan
of the bulb. In the event of accidental
contact, wipe the bulb with a cloth
moistened with alcohol and let the bulb
dry.
50)Where possible, it is advisable to have
bulbs changed at a Fiat Dealership. The
correct operation and direction of the
external lights are absolutely essential for
the safety of the car and of compliance
with the law.
51)The intervention must be carried out
taking all precautions necessary to avoid
damaging the bodywork (please use a
sufficiently rigid and appropriately thick
plastic card).
REPLACING FUSES
148) 149) 150) 151) 152) 153)
DASHBOARD FUSE BOX
To access the fuses you must remove
the press-fitted cover A fig. 107.
The 5 A fuse B for door mirror
demisting is located in the diagnosis
socket area, as shown in fig. 108.
106F0S0139
107F0S0066
108F0S0677
121

The dashboard fuse box shown is
located in the lower area next to the
pedal board.
ENGINE COMPARTMENT
JUNCTION BOX
52)
The fusebox is located on the right side
of the engine compartment. To access
the fuses, proceed as follows:
Fully press screw A fig. 109;
at the same time slowly rotate the
screw anticlockwise, until resistance is
encountered (do not overtighten);
slowly release the screw;
opening is indicated by the entire
screw head coming out of its seat;
remove cover B, sliding it upwards
on the side guides, as indicated in
the figure.Once the fuse has been replaced,
proceed as follows:
correctly refit the cover B in the side
guides of the casing;
slide it down completely from the
top;
fully tighten screw A using the
screwdriver provided;
at the same time slowly rotate the
screw clockwise, until resistance is
encountered (do not overtighten);
slowly release the screw;
closure is indicated by the securing
of the entire screw head in its housing.
The number identifying the electrical
component corresponding to each fuse
is shown on the control unit cover.
LPG versions
The LPG system components are
protected by specific fuses. Contact a
Fiat Dealership for replacement.
109F0S0606
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IN AN EMERGENCY