brake FIAT 500 ABARTH 2015 2.G Service Manual

•If frequent engine coolant (antifreeze) additions are
required, the cooling system should be pressure tested
for leaks.
•Maintain engine coolant (antifreeze) concentration at a
minimum of 50% OAT coolant (conforming to
MS.90032) and distilled water for proper corrosion
protection of your engine which contains aluminum
components.
•Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
•Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install ONLY
the correct type thermostat. Other designs may result in
unsatisfactory engine coolant (antifreeze) performance,
poor gas mileage, and increased emissions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. Riding the brakes may also
reduce braking capacity in an emergency.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the “Brake Warning Light” is on.
364 MAINTAINING YOUR VEHICLE

Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. Fluid level can be expected to fall as the
brake pads wear. The brake fluid level should be checked
when the pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed.
NOTE:If your vehicle is equipped with amanual trans-
mission, the brake fluid reservoir supplies fluid to both
the brake system and the clutch release system. The two
systems are separated in the reservoir, and a leak in one
system will not affect the other system. Themanual
transmissionclutch release system should not require
fluid replacement during the life of the vehicle. If the
brake fluid reservoir is low and the brake system does
not indicate any leaks or other problems, it may be a
result of a leak in the hydraulic clutch release system.
See your local authorized dealer for service.
Use only manufacturer’s recommended brake fluid.
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for further information.
WARNING!
•Use only manufacturer’s recommended brake
fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further
information. Using the wrong type of brake fluid
can severely damage your brake system and/or
impair its performance. The proper type of brake
fluid for your vehicle is also identified on the
original factory installed hydraulic master cylinder
reservoir.
(Continued)
7
MAINTAINING YOUR VEHICLE 365

WARNING!(Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that has
been in a tightly closed container. Keep the master
cylinder reservoir cap secured at all times. Brake
fluid in a open container absorbs moisture from the
air resulting in a lower boiling point. This may
cause it to boil unexpectedly during hard or pro-
longed braking, resulting in sudden brake failure.
This could result in a collision.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.
WARNING!(Continued)
•Do not allow petroleum-based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
CAUTION!
Use of improper brake fluids will affect overall clutch
system performance. Improper brake fluids may dam-
age the clutch system resulting in loss of clutch func-
tion and the ability to shift the transmission.
366 MAINTAINING YOUR VEHICLE

Special Care
•If you drive on salted or dusty roads or if you drive
near the ocean, hose off the undercarriage at least once
a month.
•It is important that the drain holes in the lower edges
of the doors, rocker panels, and trunk be kept clear and
open.
•If you detect any stone chips or scratches in the paint,
touch them up immediately. The cost of such repairs is
considered the responsibility of the owner.
•If your vehicle is damaged due to a collision or similar
cause that destroys the paint and protective coating,
have your vehicle repaired as soon as possible. The
cost of such repairs is considered the responsibility of
the owner.
•If you carry special cargo such as chemicals, fertilizers,
de-icer salt, etc., be sure that such materials are well
packaged and sealed.
•If a lot of driving is done on gravel roads, consider
mud or stone shields behind each wheel.
•Use MOPAR® Touch Up Paint on scratches as soon as
possible. Your authorized dealer has touch up paint to
match the color of your vehicle.
Wheel And Wheel Trim Care
•All wheels and wheel trim, especially aluminum and
chrome plated wheels, should be cleaned regularly
with a mild soap and water to prevent corrosion.
•To remove heavy soil and/or excessive brake dust, use
MOPAR® Wheel Cleaner.
7
MAINTAINING YOUR VEHICLE 371

CavityMaxi FuseMini FuseDescription
F03 20 Amp Yellow–Ignition Switch
F04 40 Amp Orange–Anti-Lock Brake Pump
F0570 Amp Tan–Electric Power Steering
F06 20 Amp Yellow–Radiator Fan - Single Speed
F0630 Amp Green–Radiator Fan - Low Speed
F07 40 Amp Orange–Radiator Fan - High Speed
F08 40 Amp Orange–Blower Motor
F09–10 Amp Red Powertrain
F10–10 Amp Red Horn
F11–15 Amp Blue Powertrain
F11–10 Amp Red Powertrain (Multiair – If Equipped)
F14–5 Amp Tan High Beam (Shutter)
F15–15 Amp Blue Cigar Lighter
F16–7.5 Amp Brown Transmission
380 MAINTAINING YOUR VEHICLE

CavityMaxi FuseMini FuseDescription
F17–25 Amp Clear Powertrain (Multiair – If Equipped)
F17–15 Amp Blue Powertrain
F18–15 Amp Blue Powertrain
F18–5 Amp Tan Powertrain (Multiair – If Equipped)
F19–7.5 Amp Brown Air Conditioning
F20–15 Amp Blue Heated Seats – If Equipped
F21–15 Amp Blue Fuel Pump
F22–20 Amp Yellow Powertrain
F23–20 Amp Yellow Anti-Lock Brake Valves
F24–7.5 Amp Brown Stability Control System
F30–15 Amp Blue Fog Lamps
F8230 Amp Green–Sunroof/Convertible Top
F83 20 Amp Yellow–Cooling Pump – If Equipped
F84–10 Amp Red Transmission
7
MAINTAINING YOUR VEHICLE 381

Chassis
ComponentFluid, Lubricant, or Genuine Part
Manual Transmission – If EquippedWe recommend you use MOPAR® C635 DDCT/MTX
Transmission Fluid
Automatic Transmission – If EquippedUse only MOPAR® AW-1 Automatic Transmission Fluid
or equivalent. Failure to use the correct fluid may affect
the function or performance of your transmission.
Brake Master CylinderWe recommend you use MOPAR® DOT 3, SAE J1703
should be used. If DOT 3, SAE J1703 brake fluid is not
available, then DOT 4 is acceptable.
Convertible Top Rails – If EquippedWe recommend you use Berulub FR 43.
390 MAINTAINING YOUR VEHICLE

Once A Month Or Before A Long Trip:
Check engine oil level
Check windshield washer fluid level
Check the tire inflation pressures and look for unusual
wear or damage
Check the fluid levels of the coolant reservoir and brake
master cylinder as needed
Check function of all interior and exterior lights
Required Maintenance Intervals
Refer to the Maintenance Schedules on the following
pages for required maintenance.
At Every Oil Change Interval As Indicated By Oil
Change Indicator System:
Change oil and filter.
Rotate the tires.Rotate at the first sign of irregular
wear, even if it occurs before the oil indicator sys-
tem turns on.
Inspect battery and clean and tighten terminals as
required.
Inspect brake pads, shoes, rotors, drums, hoses and
park brake.
Inspect engine cooling system protection and hoses.
Inspect exhaust system.
Inspect engine air cleaner if using in dusty or off-road
conditions.
8
MAINTENANCE SCHEDULES 393

Maintenance Chart
Mileage or time passed (whichever comes first)20,00030,00040,00050,00060,00070,00080,00090,000100,000110,000120,000130,000140,000150,000
Or Years:2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:32,00048,00064,00080,00096,000112,000128,000144,000160,000176,000192,000208,000224,000240,000
Additional Inspections
Inspect the CV joints.XXXXX
Inspect front suspension, tie rod ends, boot seals,and replace if necessary.XXX X X X X
Inspect brake linings, replace if needed.XXX X X X X
Inspect parking brake function, adjust as necessary.XXX X X X X
Additional Maintenance
Replace cabin/air conditioning filter.XXX X X X X
Clean and lube sun roof tracks.XX XXX X X X X X X X X X
394 MAINTENANCE SCHEDULES

Adding Engine Coolant (Antifreeze)............360
Adding Fuel.............................300
Adding Washer Fluid......................355
Additives, Fuel...........................298
Air bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Air Bag
Air bag Operation.......................42
Air Bag Warning Light....................52
Driver Knee Air Bag......................44
Enhanced Accident Response................50
Event Data Recorder (EDR).................55
Front Air Bag . . . . . . . . . . . . . . . . . . . . . . . . . . .39
If A Deployment Occurs...................48
Knee Impact Bolsters.....................43
Maintaining Your Air Bag System............54
Air bag Deployment........................39
Air bag Light.............................52
Air bag Maintenance........................54
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . .346
Air Conditioner Maintenance.................349
Air Conditioning..........................212
Air Conditioning Controls...................212
Air Conditioning Filter.....................350
Air Conditioning, Operating Tips..............220
Air Conditioning Refrigerant.................349
Air Conditioning System....................212
Air Pressure, Tires.........................273
Alterations/Modifications, Vehicle...............8
Antifreeze (Engine Coolant)..................359
Capacities............................387
Disposal..............................362
Anti-Lock Brake System (ABS)................252
Anti-Lock Warning Light....................148
Appearance Care.........................369
Automatic Dimming Mirror...................90
Automatic Door Locks......................23
Automatic Temperature Control (ATC)..........215
Automatic Transaxle........................11
408 INDEX