replace FIAT 500E 2015 2.G Service Manual

WARNING!
Commercially available windshield washer solvents
are flammable. They could ignite and burn you. Care
must be exercised when filling or working around
the washer solution.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
(Continued)
WARNING!(Continued)
high brake temperatures, excessive lining wear, and
possible brake damage. Riding the brakes may also
reduce braking capacity in an emergency.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the “Brake Warning Light” is on and the parking brake is
not applied.
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. Fluid level can be expected to fall as the
brake pads wear. The brake fluid level should be checked
when the pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed.
312 MAINTAINING YOUR VEHICLE

Cleaning Plastic Instrument Cluster Lenses
The lenses in front of the instruments in this vehicle are
molded in clear plastic. When cleaning the lenses, care
must be taken to avoid scratching the plastic.
1. Clean with a wet soft rag. A mild soap solution may be
used, but do not use high alcohol content or abrasive
cleaners. If soap is used, wipe clean with a clean damp
rag.
2. Dry with a soft cloth.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage can also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the car to
wash them. Dry with a soft cloth.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
WARNING!
A frayed or torn belt could rip apart in a collision and
leave you with no protection. Inspect the belt system
periodically, checking for cuts, frays, or loose parts.
Damaged parts must be replaced immediately. Do
not disassemble or modify the system. Seat belt
assemblies must be replaced after a collision if they
have been damaged (i.e., bent retractor, torn web-
bing, etc.).
320 MAINTAINING YOUR VEHICLE

FUSES
WARNING!
•When replacing a blown fuse, always use an appro-
priate replacement fuse with the same amp rating as
the original fuse. Never replace a fuse with another
fuse of higher amp rating. Never replace a blown
fuse with metal wires or any other material. Failure
to use proper fuses may result in serious personal
injury, fire and/or property damage.
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WARNING!(Continued)
•Before replacing a fuse, make sure that the ignition
is off and that all the other services are switched off
and/or disengaged.
•If the replaced fuse blows again, contact an autho-
rized dealer.
•If a general protection fuse for safety systems (air
bag system, braking system), power unit systems
(engine system, gearbox system) or steering system
blows, contact an authorized dealer.
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MAINTAINING YOUR VEHICLE 321

VEHICLE STORAGE
The preferred way of storing your vehicle for a long
period of time is to leave it attached to a Level 1 or Level
2 charger. The vehicle has a wake-up feature that will
wake the system every 3 weeks and do a maintenance
charge on the 12 Volt battery and also top off the high
voltage battery if necessary.
Anytime you store your vehicle, or keep it out of service
(e.g., vacation) for two weeks or more, run the air
conditioning system at idle for about five minutes in the
fresh air and high blower setting. This will ensure
adequate system lubrication to minimize the possibility
of compressor damage when the air conditioning system
is started again.
REPLACEMENT BULBS
Interior Bulbs
Bulb Number
Overhead LampC5W
Courtesy LampW5W
Exterior Bulbs
Bulb Number
Front Low and High
Beam Headlamp
HIR2LL
Front Parking/Daytime
Running Lamps
W21/5W
Front Fog Lamps H11LL
Front Side Marker Lamps W3W
Front Turn Signal Lamps WY21W
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MAINTAINING YOUR VEHICLE 329

Bulb Number
Side Direction LampsWY5W
Rear Turn Signal LampsPY21W
Rear Side Marker LampsW3W
Rear Tail and Stop
Lamps
P21/5W
Rear Backup LampsW16W
Center High Mounted
Stop Lamp
LED (See Authorized
dealer)
License Plate Lamps LED (See Authorized
dealer)
NOTE:Numbers refer to commercial bulb types that
can be purchased from your authorized dealer.
If a bulb needs to be replaced, visit your authorized
dealer or refer to the applicable Service Manual.
BULB REPLACEMENT
NOTE:Lens fogging can occur under certain atmo-
spheric conditions. This will usually clear as atmospheric
conditions change to allow the condensation to change
back into a vapor. Turning the lamps on will usually
accelerate the clearing process.
Headlamps Low Beam and High Beam
1. Remove the plastic cap from the back of the headlamp
housing.
2. Rotate the bulb counter-clockwise.
3. Remove the bulb and replace as needed.
4. Install the bulb and rotate clockwise to lock in place.
5. Reinstall the plastic cap.
330 MAINTAINING YOUR VEHICLE

Front Turn Signal, Parking And Daytime Running
Lamps
1. Turn the steering wheel completely to the left or right.
2. Open the wheel housing access door.
3. Remove the plastic cap from the back of the lamp
housing.
4. Rotate bulb/socket counter-clockwise.
5. Remove the bulb and replace as needed.
6. Install the bulb into socket, and rotate bulb/socket
clockwise into lamp locking it in place.
7. Reinstall the plastic cap.
Front Fog Lamps
To replace the front fog lights, see your authorized dealer.
Wheel Housing Access Door
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MAINTAINING YOUR VEHICLE 331

Front/Rear Side Marker Lamps
1. Remove portion of the wheel liner to allow hand
access to side marker lamp.
2. Rotate the bulb socket counterclockwise, and remove
the bulb and socket assembly from the housing.
3. Pull the bulb from the socket and insert the replace-
ment bulb.
4. Install the bulb and socket assembly into the housing,
and rotate the socket clockwise to lock it in place.
5. Reinstall the wheel liner.
Rear Tail, Stop, Backup And Turn Signal Lamps
1. Open the liftgate.
2. Remove the two screws and remove the tail lamp
assembly.
3. Remove four screws and separate the backplate from
the lamp housing.
4. Remove the tail, stop, or turn signal bulbs by pushing
them slightly and turning counter-clockwise.
Tail Lamp Assembly Screws
332 MAINTAINING YOUR VEHICLE

5. Remove the backup lamp bulb by pulling straight out.
6. Replace lamps as required and reinstall lamp.
Center High Mounted Stop Lamp (CHMSL)
1. Remove the two guard caps and the two fastening
screws.
2. Remove the center high mounted stop lamp assembly.
3. Disconnect the electric connector.
4. Remove the two screws.
5. Replace the CHMSL assembly.
6. Reinstall the two screws.
FLUID CAPACITIES
SystemsU.S.Metric
Power Electronics Cooling System3.6 Quarts3.5 Liters
Battery Thermal Management Cooling System7.0 Quarts6.7 Liters
Single-Speed Transmission0.8 Quart750 ml
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MAINTAINING YOUR VEHICLE 333

Maintenance Chart
Refer to the Maintenance Schedules on the following
pages for the required maintenance intervals.
Mileage or time passed
(whichever comes first)
20,00030,00040,00050,00060,00070,00080,00090,000100,000110,000120,000130,000140,000150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,00048,00064,00080,00096,000112,000128,000144,000160,000176,000192,000208,000224,000240,000
Additional Inspections
Inspect the CV joints.XXXXX
Inspect front suspension, tie rodends and boot seals, andreplace if necessary.XXX X X X X
Inspect the brake linings.Replace as necessary.XXX X X X X
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MAINTENANCE SCHEDULES 339

Mileage or time passed
(whichever comes first)
20,00030,00040,00050,00060,00070,00080,00090,000100,000110,000120,000130,000140,000150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,00048,00064,00080,00096,000112,000128,000144,000160,000176,000192,000208,000224,000240,000
Inspect parking brake function.Adjust as necessary.XXX X X X X
Additional Maintenance
Replace cabin air filter.XXXXXXX
Clean and lube sun roof tracks. X X XXXXX
Flush and replace the PowerElectronics and Battery ThermalLoop Systems at 10 years or150,000 miles (240,000 km)whichever comes first.
XX
340 MAINTENANCE SCHEDULES