service FIAT 500E 2017 2.G Workshop Manual

CAUTION!
•It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to
the negative post. Battery posts are marked posi-
tive (+) and negative (-) and are identified on the
battery case. Cable clamps should be tight on the
terminal posts and free of corrosion.
• If a 12 Volt Low Voltage Battery System “fast
charger” is used while the battery is in the ve-
hicle, disconnect both vehicle battery cables be-
fore connecting the charger to the battery. Do not
use a “fast charger” to provide starting voltage.
Air Conditioner Maintenance
For best possible performance, your air conditioner
should be checked and serviced by an authorized dealer
at the start of each warm season. This service should
include cleaning of the condenser fins and air condi-
tioning performance tests.
CAUTION!
Do not use chemical flushes in your air condition-
ing system as the chemicals can damage your air
conditioning components. Such damage is not cov-
ered by the New Vehicle Limited Warranty.
WARNING!
• Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi-
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause
the system to fail, requiring costly repairs. Refer
to Warranty Information Book, located on the
DVD, for further warranty information.
• The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal
injury or damage to the system, adding refriger-
ant or any repair requiring lines to be discon-
nected should be done by an experienced techni-
cian.
248 MAINTAINING YOUR VEHICLE

Body Lubrication
Locks and all body pivot points, including such items as
seat tracks, door hinge pivot points and rollers, liftgate,
tailgate, decklid, sliding doors and hood hinges, should
be lubricated periodically with a lithium based grease,
such as Mopar Spray White Lube to assure quiet, easy
operation and to protect against rust and wear. Prior to
the application of any lubricant, the parts concerned
should be wiped clean to remove dust and grit; after
lubricating excess oil and grease should be removed.
Particular attention should also be given to hood latch-
ing components to ensure proper function. When per-
forming other underhood services, the hood latch,
release mechanism and safety catch should be cleaned
and lubricated.
The external lock cylinders should be lubricated twice a
year, preferably in the Fall and Spring. Apply a small
amount of a high quality lubricant, such as Mopar Lock
Cylinder Lubricant directly into the lock cylinder.
Wiper Blades
Clean the rubber edges of the wiper blades and the
windshield and rear window periodically with a
sponge or soft cloth and a mild nonabrasive cleaner.This will remove accumulations of salt, waxes, or road
film, and help reduce streaking and smearing.
Operation of the wipers on dry glass for long periods
may cause deterioration of the wiper blades. Always
use washer fluid when using the wipers to remove salt
or dirt from a dry windshield or rear window.
Avoid using the wiper blades to remove frost or ice
from the windshield or rear window. Make sure that
they are not frozen to the glass before turning them on
to avoid damaging the blade. Keep the blade rubber out
of contact with petroleum products.
NOTE:
Life expectancy of wiper blades varies depend-
ing on geographical area and frequency of use. Poor
performance of blades may be present with chattering,
marks, water lines or wet spots. If any of these condi-
tions are present, clean the wiper blades or replace as
necessary.
Rear Wiper Blade Removal/Installation
1. Lift the pivot cap on the rear wiper arm upward, this will allow the rear wiper blade to be raised off of the
liftgate glass.
7
MAINTAINING YOUR VEHICLE 249

Adding Washer Fluid
The windshield washer fluid reservoir is located in the
underhood compartment, and the fluid level should be
checked at regular intervals. Fill the reservoir with
windshield washer solvent (not coolant/antifreeze).
Refer to “Underhood Compartment” in “Maintaining
Your Vehicle” for further information.
WARNING!
Commercially available windshield washer sol-
vents are flammable. They could ignite and burn
you. Care must be exercised when filling or work-
ing around the washer solution.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting
or riding on the brake pedal can result in abnor-
mally high brake temperatures, excessive lining
wear, and possible brake damage. Riding the
brakes may also reduce braking capacity in an
emergency.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately
if the “Brake Warning Light” is on and the parking
brake is not applied.
Be sure to clean the top of the master cylinder area
before removing the cap. If necessary, add fluid to bring
the fluid level up to the requirements described on the
brake fluid reservoir. Fluid level can be expected to fall
as the brake pads wear. The brake fluid level should be
checked when the pads are replaced. However, low
fluid level may be caused by a leak and a checkup may
be needed.7
MAINTAINING YOUR VEHICLE 251

WARNING!(Continued)
Seat belt assemblies must be replaced after a colli-
sion if they have been damaged (i.e., bent retractor,
torn webbing, etc.).
FUSES
WARNING!
•When replacing a blown fuse, always use an
appropriate replacement fuse with the same amp
rating as the original fuse. Never replace a fuse
with another fuse of higher amp rating. Never
replace a blown fuse with metal wires or any
other material. Failure to use proper fuses may
result in serious personal injury, fire and/or prop-
erty damage.
• Before replacing a fuse, make sure that the igni-
tion is off and that all the other services are
switched off and/or disengaged.
• If the replaced fuse blows again, contact an au-
thorized dealer.
(Continued)
WARNING! (Continued)
•If a general protection fuse for safety systems (air
bag system, braking system), power unit systems
(engine system, gearbox system) or steering sys-
tem blows, contact an authorized dealer.
Interior Fuses
The interior fuse panel is part of the Body Control
Module (BCM) and is located on the driver’s side under
the instrument panel.
Fuse Panel
7
MAINTAINING YOUR VEHICLE 259

CavityMaxi Fuse Mini Fuse Description
On Board Charging Module (OBCM)
FPT16 –5 Amp Tan Intelligent Battery Sensor (IBS)
FPT17 –10 Amp Red EAC (AC Compressor)
Radiator Fan
FPT20 –10 Amp Red Electronic Vehicle Control Unit (EVCU)
Cavity Cartridge FuseDescription
FPT3 25 Amp WhiteBattery Coolant Pump
FPT5 20 Amp Lt. BlueInverter Coolant Pump
FPT6 40 Amp GreenSupply for fuses F9, F13, F16, F17
and F20
VEHICLE STORAGE
The preferred way of storing your vehicle for a long
period of time is to leave it attached to a Level 1 or Level
2 charger. The vehicle has a wake-up feature that will
wake the system every 3 weeks and do a maintenance
charge on the 12 Volt battery and also top off the high
voltage battery if necessary. Anytime you store your vehicle, or keep it out of service
(e.g., vacation) for two weeks or more, run the air
conditioning system at idle for about five minutes in the
fresh air and high blower setting. This will ensure
adequate system lubrication to minimize the possibility
of compressor damage when the air conditioning sys-
tem is started again.
7
MAINTAINING YOUR VEHICLE 265

Bulb Number
Center High Mounted Stop Lamp LED (See authorized dealer)
License Plate Lamps LED (See authorized dealer)
NOTE: Numbers refer to commercial bulb types that can be purchased from your authorized dealer.
If a bulb needs to be replaced, visit your authorized dealer or refer to the applicable Service Manual.
BULB REPLACEMENT
Interior Bulbs
Rear Cargo Lamp
1. Using a suitable tool open the light box.
2. Pull the bulb out.
3. Replace the bulb, and reinstall the light box cover.
Exterior Bulbs
NOTE: Lens fogging can occur under certain atmo-
spheric conditions. This will usually clear as atmo-
spheric conditions change to allow the condensation to
change back into a vapor. Turning the lamps on will
usually accelerate the clearing process.
Headlamps Low Beam And High Beam
1. Remove the plastic cap from the back of the head- lamp housing.
2. Rotate the bulb counter-clockwise.
3. Remove the bulb and replace as needed.
4. Install the bulb and rotate clockwise to lock in place.
5. Reinstall the plastic cap.
Front Turn Signal, Parking And Daytime
Running Lamps
1. Turn the steering wheel completely to the left or right.
2. Open the wheel housing access door.
7
MAINTAINING YOUR VEHICLE 267

MAINTENANCE SCHEDULE
Once A Month Or Before A Trip:
•Check windshield washer fluid level
• Check the tire inflation pressures and look for un-
usual wear or damage
• Check the fluid levels of the coolant reservoirs and
brake master cylinder
• Check function of all interior and exterior lights
Maintenance Chart
Required Maintenance Intervals
Refer to the maintenance schedules on the following
page for the required maintenance intervals.
At Every Service Interval:
• Rotate the tires. Rotate at the first sign of
irregular wear.
• Inspect brake pads, shoes, rotors, drums, and
hoses.
• Inspect battery cooling system protection and
hoses.
• Check and adjust hand brake.
Refer to the Maintenance Schedules on the following
pages for the required maintenance intervals.
274 MAINTENANCE SCHEDULES

WARNING!
•You can be badly injured working on or around a
motor vehicle. Do only service work for which
you have the knowledge and the right equipment.
If you have any doubt about your ability to
perform a service job, take your vehicle to a
competent mechanic.
• Failure to properly inspect and maintain your
vehicle could result in a component malfunction
and effect vehicle handling and performance.
This could cause an accident.
276 MAINTENANCE SCHEDULES

IF YOU NEED CONSUMER ASSISTANCE
CONTENTS
SUGGESTIONS FOR OBTAINING SERVICE
FOR YOUR VEHICLE ..................278
▫ Prepare For The Appointment ............278
▫ Prepare A List ...................... .278
▫ Be Reasonable With Requests ............278
 IF YOU NEED ASSISTANCE .............278
▫ FIAT Customer Center .................279
▫ FIAT Canada Customer Center ...........279
▫ In Mexico Contact ....................279
▫ Puerto Rico And U.S. Virgin Islands .......279▫
Customer Assistance For The Hearing Or
Speech Impaired (TDD/TTY) ............280
▫ Service Contract .....................280
 WARRANTY INFORMATION ............281
 REPORTING SAFETY DEFECTS ...........281
▫ In The 50 United States And
Washington, D.C. .....................281
▫ In Canada ......................... .281
 PUBLICATION ORDER FORMS ...........282
9

SUGGESTIONS FOR OBTAINING SERVICE FOR
YOUR VEHICLE
Prepare For The Appointment
If you are having warranty work done, be sure to bring
the right papers with you, as well as your warranty
folder. All work to be performed may not be covered by
the warranty. Discuss additional charges with the ser-
vice manager. Keep a maintenance log of your vehicle’s
service history, as this can often provide a clue to the
current problem.
Prepare A List
Make a written list of your vehicle’s problems or the
specific work you want done. If you’ve had an accident
or work done that is not on your maintenance log, let
the service advisor know.
Be Reasonable With Requests
If you list a number of items and you must have your
vehicle by the end of the day, discuss the situation with
the service advisor and list the items in order of priority.
At many authorized dealers, you may obtain a rental
vehicle at a minimal daily charge. If you need a rental,
it is advisable to make these arrangements when you
call for an appointment.
IF YOU NEED ASSISTANCE
The manufacturer and its authorized dealer are vitally
interested in your satisfaction. We want you to be
happy with our products and services.
Warranty service must be done by an authorized dealer.
We strongly recommend that you take the vehicle to an
authorized dealer. They know your vehicle the best, and
are most concerned that you get prompt and high
quality service. The manufacturer’s authorized dealer
have the facilities, factory-trained technicians, special
tools, and the latest information to ensure the vehicle is
fixed correctly and in a timely manner.
This is why you should always talk to an authorized
dealer service manager first. Most matters can be re-
solved with this process.
•If for some reason you are still not satisfied, talk to
the general manager or owner of the authorized
dealer. They want to know if you need assistance.
• If an authorized dealer is unable to resolve the
concern, you may contact the manufacturer’s cus-
tomer center.
278 IF YOU NEED CONSUMER ASSISTANCE