brake FIAT 500L LIVING 2015 2.G Workshop Manual

Weights (kg) 1.6 16V 105 HP MultiJet 1.6 16V 120 HP MultiJetUnladen weight (with all fluids, fuel tank 90%
full and without optional equipment):1365 / 1375
(*)
/ 1365
(**)
1370 / 1380
(*)
Payload including the driver
(***)
560 / 550
(*)
/ 575
(**)
550
Maximum permitted loads
(****)
1050 1050 – front axle:
– rear axle: 1000 1000
– total:
1925 / 1940
(**)
1920 / 1930
(*)
Towable loads
1100 1100
– braked trailer:
– non-braked trailer: 400 400
Maximum load on roof: 60 60
Maximum load on ball joint (braked trailer): 60 60(*) Trekking versions
(**) PRO versions
(***) If special equipment is fitted (sun roof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload in relation to the maximum
permitted loads.
(****) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load platform within the maximum permitted
loads.
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500L LIVING VERSIONSWeights (kg)0.9 TwinAir
Turbo
Natural
Power0.9 TwinAir Turbo 105 HP 1.4 16V 120 HP
5-seater
versions7-seater
versions5-seater
versions7-seater
versionsUnladen weight (with all fluids, fuel tank 90% full and
without optional equipment):1420 1290 1320 1320 1350
Payload including the driver
(*)
500 515 645 560 560
Maximum permitted loads
(**)
– front axle: 1050 1050 1050 1050 1050
– rear axle: 1000 1000 1080 1000 1000
– total: 1920 1805 1965 1880 1920
Towable loads
– braked trailer: – 1000 1000
1000 / 0
(***)
1000 / 0
(***)
– non-braked trailer: – 400 400
400/0
(***)
400/0
(***)
Maximum load on roof: 60 60 60 60 60
Maximum load on ball joint (braked trailer): – 60 60 60 60(*) If special equipment is fitted (sun roof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload in relation to the maximum
permitted loads.
(**) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load platform within the maximum permitted loads.
(***) Version not suitable for towing trailers
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Versions1.3 16V MultiJet 1.3 16V MultiJet Dualogic
5-seater versions 7-seater versions 5-seater versions 7-seater versionsUnladen weight (with all fluids, fuel tank filled to 90%
and without optional equipment)1315 1305 1320 1310
Payload including the driver
(*)
550 715 550 715
Maximum permitted loads
(**)
– front axle: 1050 1050 1050 1050
– rear axle: 1000 1080 1000 1080
– total: 1865 2020 1870 2025
Towable loads:
– braked trailer: 1000 1000 1000 1000
– non-braked trailer: 400 400 400 400
Maximum load on roof: 60 60 60 60
Maximum load on ball joint (braked trailer): 60 60 60 60(*) If special equipment is fitted (sun roof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload in relation to the maximum
permitted loads.
(**) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load platform within the maximum permitted loads.
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Versions1.6 16V 105 HP MultiJet 1.6 16V 120 HP MultiJet
5-seater versions 7-seater versions 5-seater versions 7-seater versionsUnladen weight (with all fluids, fuel tank filled to 90%
and without optional equipment)1395 1425 1400 1430
Payload including the driver
(*)
520 650 540 645
Maximum permitted loads
(**)
– front axle: 1050 1050 1050 1050
– rear axle: 1000 1080 1000 1080
– total: 1915 2075 1940 2075
Towable loads:
– braked trailer: 1100 1100 1100 1100
– non-braked trailer: 400 400 400 400
Maximum load on roof: 60 60 60 60
Maximum load on ball joint (braked trailer): 60 60 60 60(*) If special equipment is fitted (sun roof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload in relation to the maximum
permitted loads.
(**) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load platform within the maximum permitted loads.
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SUPPLIES
0.9 TwinAir Turbo 1.4 16V 95 HP 1.4 16V 120 HPPrescribed fuels and
original lubricants
Fuel tank (litres) 50 50 50
Unleaded petrol not less
than 95 RON (EN 228
specification) including a reserve of
(litres)6÷8 6÷8 6÷8
Engine cooling system
(litres)5.3 / 5.5
(*)
4.5
5.2 / 5.5
(**)
Mixture of distilled water
and 50% PARAFLU
UP
(***)
Engine sump (litres) 2.8 2.8 2.75SELENIA DIGITEK P.E.
(0.9 TwinAir Turbo version)
SELENIA K P.E. (1.4 16V
95 HP and 1.4 16V 120
HP) Engine sump and filter
(litres)3.3 2.95 3.1
Gearbox casing/
differential (litres)1.76 1.76 2.0TUTELA TRANSMISSION
TECHNYX (0.9 TwinAir
Turbo and 1.4 16V 95 HP
version) / TUTELA
TRANSMISSION
GEARFORCE (1.4 16V
120 HP version)
Hydraulic brake circuit
(kg)0.5 0.5 0.5 TUTELA TOP 4
Windscreen and rear
window washer fluid
reservoir (litres)2.9 2.9 2.9Mixture of water and
TUTELA PROFESSIONAL
SC35(*) Natural Power versions
(**) LPG versions
(***) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLU
UP
and distilled water.
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1.3 16V MultiJet 1.6 16V MultiJetPrescribed fuels and original
lubricants
Fuel tank (litres) 50 50
Diesel for motor vehicles (EN 590
Specification)
including a reserve of (litres) 6 ÷ 8 6 ÷ 8
Engine cooling system (litres) 5.9 6.35Mixture of distilled water and
50% PARAFLU
UP
(*)
Engine sump (litres) 3.0 4.3
SELENIA WR P.E.
Engine sump and filter (litres) 3.2 4.75
Gearbox casing/differential (litres) 2.0 2.0TUTELA TRANSMISSION
TECHNYX (1.3 16V MultiJet
versions)
TUTELA TRANSMISSION
GEARFORCE (1.6 16V MultiJet
versions)
Dualogic gearbox hydraulic
activation system (litres)0.7 – TUTELA CS SPEED
Hydraulic brake circuit (kg) 0.5 0.5 TUTELA TOP 4
Windscreen and rear window
washer fluid reservoir (litres)2.9 2.9Mixture of water and TUTELA
PROFESSIONAL SC35(*) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLU
UP
and distilled water.
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UseFluid and lubricant features for
a correct use of the vehicleOriginal fluids and lubricants ApplicationsLubricants and greases for
drive transmissionSAE 75W API GL4 grade synthetic
lubricant. FIAT 9.55550-MZ6
classificationTUTELA TRANSMISSION
GEARFORCE
Contractual Technical Reference
no. F002.F10Manual gearbox and differential
(0.9 TwinAir Turbo Natural Power /
1.4 16V 120 HP / 1.6 16V 105/
120 HP MultiJet versions)
SAE 75W-85 API GL4 plus grade
synthetic lubricant. FIAT 9.55550-
MX3 ClassificationTUTELA TRANSMISSION
TECHNYX
Contractual Technical Reference
No. F010.B05Manual gearbox and differential
(0.9 TwinAir Turbo 105 HP / 1.4
16V 95 HP / 1.3 16V MultiJet
versions)
Fully synthetic lubricant with
dedicated additive. FIAT 9.55550-
SA1 classification.TUTELA CS SPEED
Contractual Technical Reference
No. F005.F98Dualogic gearbox hydraulic
activation system
Molybdenum disulphide grease,
for use at high temperatures.
NL.G.I. 1-2 consistency FIAT
9.55580 classificationTUTELA ALL STAR
Contractual Technical Reference
No. F702.G07Wheel side constant velocity joints
Grease for constant velocity joints
with low friction coefficient. NL.G.I.
0-1 consistency FIAT 9.55580
classificationTUTELA STAR 700
Contractual Technical Reference
No. F701.C07Differential-side constant velocity
joints
Brake fluidSynthetic fluid for brake and clutch
systems. Exceeds specifications:
FMVSS no. 116 DOT 4, ISO 4925
SAE J1704. FIAT 9.55597
classificationTUTELA TOP 4
Contractual Technical Reference
No. F001.A93Hydraulic brakes and hydraulic
clutch controls
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IMPORTANT INFORMATION AND RECOMMENDATIONS
WARNING
INTERIOR FITTINGS❒Do not travel with the storage compartments open: they may injure the front seat occupants in the event of an accident.
❒The cigar lighter gets extremely hot. Handle it carefully and make sure that children don’t use it: risk of fire and/or burns.ROOF RACK/SKI RACK❒Check that the attachment fixing screws are tight after a few kilometres.
❒Never exceed the maximum permitted loads (see chapter "Technical specifications").
❒Evenly distribute the load and take into account, when driving, the increased responsiveness of the vehicle to side wind.LAVAZZA 500 ESPRESSO EXPERIENCE SETUP❒Use the accessory with vehicle stationary.ACCESSORIES PURCHASED BY THE OWNER❒Take care when fitting additional spoilers, alloy wheel rims or non-standard wheel hubs: they could reduce the ventilation of the brakes and
affect efficiency under sharp, repeated braking or on long descents. Make sure that nothing obstructs the pedal stroke (mats, etc.).INTERIORS❒Never use flammable products, such as petroleum ether or modified petrol, to clean the inside of the car. The electrostatic charges which
are generated by rubbing during the cleaning operation may cause a fire.
❒Do not keep aerosol cans in the vehicle: danger of explosion. Aerosol cans must not be exposed to a temperature exceeding 50°C. When
the vehicle is exposed to sunlight, the internal temperature can greatly exceed this value.
❒There must be no obstacles on the floor underneath the pedals; make sure that mats are always flat and do not interfere with the pedals.SUPPLY❒Modifications or repairs to the fuel supply system that are not carried out correctly or do not take the system’s technical specifications into
account can cause malfunctions leading to the risk of fire.
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INDEX
3rd brake light (changing bulbs)..... 121A
BS (system) ................................ 65
Active safety systems ..................... 65
ASR (system) ................................. 65
Automatic dual-zone climate
control system ............................. 18
B
attery (recharging)....................... 153
Bodywork (cleaning and
maintenance) ............................... 157
Bonnet ........................................... 31
Bulb (replacement) ......................... 115
C
argo Magic Space ...................... 30
Checking levels .............................. 145
Child protection systems ................ 76
City Brake Control - Collision
Mitigation System......................... 68
Climate control system ................... 16
CO2 emissions............................... 189
Control buttons .............................. 42
Control panel and on-board
instruments .................................. 40
Cornering lights .............................. 20
Cruise Control (constant speed
regulator)...................................... 99
D
ashboard.................................... 7
Daytime running lights (DRL) .......... 19
Dimensions .................................... 170Dipped headlights (bulb
replacement) ................................ 118
Direction indicators (bulb
replacement) ................................ 118
Direction indicators ........................ 20
Display ........................................... 42
Doors ............................................. 26
Driving assistance systems ............ 67
DST (system).................................. 66
Dualdrive (electric power
steering) ....................................... 32
Dusk sensor ................................... 20
E
lectric sun roof ............................ 24
Electric windows ............................ 28
Engine compartment...................... 145
ERM (system) ................................. 66
ESC (system) ................................. 65
Exterior lights ................................. 19
Fiat CODE (system) ....................... 8
Fixed glass roof .............................. 23
Fix&Go Automatic kit...................... 113
Flashing ......................................... 20
Fluids and lubricants ...................... 183
Fog lights (bulb replacement) ......... 120
Follow Me Home (device) ............... 21
Front airbags .................................. 86
Front seats ..................................... 11
Fuel consumption .......................... 186
Fuel cut-off system......................... 129
Fuses (replacement) ....................... 122
G
ear Shift Indicator (system) ......... 42
H
andbrake.................................... 94
Hazard warning lights..................... 109
Head restraints............................... 13
Heating and ventilation ................... 16
Hill Holder (system) ........................ 65
Identification data .......................... 160
Ignition device ................................ 10
Important information and
recommendations ........................ 206
iTPMS ............................................ 69Jump starting ................................ 128"Lane Change" function ................ 20Lifting the vehicle .......................... 156
Luggage compartment................... 29M
ain beam headlights (bulb
replacement) ................................ 118
Main beam headlights .................... 20
Manual climate control system ....... 17
Multifunction display....................... 42
N
umber plate lights (bulb
replacement) ................................ 121
O
ccupant protection systems ....... 71
On-board instruments
– multifunction display .................. 40
– reconfigurable multifunction
display....................................... 41
P
arking sensors ............................ 101
INDEX