light FIAT 500L LIVING 2015 2.G Repair Manual

❒remove the connector and bulb
holder D unit, releasing it outwards;
❒remove the bulb E from connector F
and replace it;
❒refit the new bulb on the connector,
making sure it is correctly locked;
❒refit the connector and bulb holder D
unit in its housing;
❒finally refit cover C fig. 120.
SIDE LIGHTS/DAYTIME
RUNNING LIGHTS (DRL)To replace the bulb, proceed as follows:
❒steer the wheel completely inwards;
❒undo the screws A fig. 121 and
remove the flap B;
❒remove cover D fig. 120;
❒turn bulb holder E fig. 123
anticlockwise, extract bulb F from
connector G and replace it;
❒refit the new bulb on the connector,
making sure it is correctly locked;
❒refit the bulb holder unit E in
its housing and turn it clockwise, until
the locking click is heard;
❒finally refit cover D fig. 120.
SIDE DIRECTION
INDICATORSTo replace the bulb, proceed as follows:
❒adjust the lens A fig. 124 to
compress in the internal catch B fig.
125, then pull the cluster outwards;
❒turn the bulb holder C anticlockwise,
extract bulb D and replace it;
❒refit the bulb holder C in the lens A
fig. 124 and turn it clockwise;
121
F0Y0145C
122
F0Y0025C
123
F0Y0026C
124
F0Y0147C
125
F0Y0171C
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❒refit the cluster making sure that the
internal catch B fig. 125 clips into
position.FOG LIGHTS(for versions/markets, where provided)
To replace the bulb, proceed as follows:
❒steer the wheel completely inwards;
❒undo the screws A fig. 126 and
remove the flap B;
❒adjust the clip C fig. 127 and
disconnect the electrical connector D;
❒turn and remove the bulb holder E;
❒release the bulb and replace it;
❒refit the new lamp and carry out the
procedure described previously in
reverse.
REAR LIGHT CLUSTERSThese contain the bulbs for the side
lights, brake lights and direction
indicators.
To replace the bulbs proceed as
follows:
❒take the Allen key A fig. 128
provided;
❒operate tab B fig. 129 and remove
protective cover C (located in the side
area of the luggage compartment);❒use Allen key A to unscrew fixing
devices D fig. 130 of the rear light
cluster;
❒extract the light cluster by removing it
with both hands in the direction
indicated by the arrows fig. 131;
❒disconnect the electrical connector,
undo the fixing screws E fig. 132 and
remove the bulb holder assembly;
126
F0Y0148C
127
F0Y0033C
128
F0Y0149C
129
F0Y0150C
130
F0Y0258C
120
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❒replace the bulb concerned fig. 133:
F = direction indicators, G = side
lights/brake lights.FIXED REAR LIGHT
CLUSTERSThese contain the rear fog light bulbs
(left side) and reversing light bulbs (right
side).
To replace the bulb, proceed as follows:❒open the luggage compartment,
remove the trim frame, undo the four
fixing screws A fig. 134 and remove
light cluster B;
❒disconnect the electrical connector
and rotate bulb holder C anticlockwise
fig. 135;
❒remove bulb D from the bulb holder
and replace it;
❒refit the new bulb on the bulb holder,
making sure it is correctly locked;❒refit bulb holder C in the lens turning
it clockwise and reconnect the electrical
connector;
❒refit the light cluster B fig. 134
correctly by tightening the four fixing
screws A, then close the luggage
compartment.
THIRD BRAKE LIGHTSThese are located in the tailgate and
are LED lights. For replacement,
contact a Fiat Dealership.NUMBER PLATE LIGHTSTo replace the bulbs proceed as
follows:
❒remove lens A fig. 136;
❒replace the bulb B fig. 137 releasing
it from the side contacts;
❒Insert the new bulb and make sure
that it is correctly clamped between the
contacts, then refit the lens A fig. 136.
131
F0Y0151C
132
F0Y0027C
133
F0Y0028C
134
F0Y0032C
135
F0Y0029C
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WARNING
132)Changes or repairs to the electrical
system carried out incorrectly and without
due consideration for the technical
specifications of the system may lead to
malfunctioning and generate a fire hazard.
133)Halogen bulbs contain pressurised
gas. If they break, glass fragments could fly
everywhere.
WARNING
65)Halogen bulbs must be handled by
holding the metallic part only. Touching the
transparent part of the bulb with your
fingers may reduce the intensity of the
emitted light and even reduce the lifespan
of the bulb. In the event of accidental
contact, wipe the bulb with a cloth
moistened with alcohol and leave it to dry.
66)Where possible, it is advisable to
have bulbs changed at a Fiat Dealership.
Proper operation and direction of the
external lights are essential for driving in
safety and comply with law.
REPLACING FUSES
134) 135) 136) 137) 138) 139)
67)
FUSE LOCATIONFuses are grouped together in three
fuse boxes located in the engine
compartment, under the dashboard
and inside the luggage compartment.ENGINE COMPARTMENT
FUSE BOXTo reach the fuses, undo the two
screws A fig. 138 and remove the cover
B as shown by the arrow.
IMPORTANT Before removing cover B
fig. 138 press and turn the two bayonet
screws A slowly anticlockwise (using
the flat tip screwdriver provided) until
unlocking them. This is shown by
the screw heads lifting.
136
F0Y0030C
137
F0Y0031C
138
F0Y0071C
122
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ENGINE COMPARTMENT FUSE BOX FUSESfig. 139DEVICESFUSE AMPEREHornF10 15
Heated rear windowF20 30
Cigar lighter/Front power socket F85 15
Power socket in the luggage compartment (for versions/markets where provided) F86 15
Door mirror defrostersF88 7.5FUSES LOCATED IN THE DASHBOARD FUSE BOXfig. 140DEVICESFUSE AMPERERear electric window (left side) F33 20
Rear electric window (right side) F34 20
Radio power supply (for versions/markets, where provided),Uconnect
™
5"
Radio,Uconnect
™
5" Radio Nav, rear courtesy lights (right and left)F36 10
Central lockingF38 20
Two-way windscreen washer pump F43 20
Front electric window (driver side) F47 20
Front electric window (passenger side) F48 20
Main beam headlight (left side) F90 7.5
Main beam headlight (right side) F91 7.5
Fog light (left side)F92 7.5
Fog light (right side)F93 7.5
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If it is often necessary to perform a
jump starting, have the vehicle battery
and the recharging system checked
by a Fiat Dealership.
IMPORTANT Any accessories (e.g.
mobile phones, etc.) connected to the
vehicle power sockets draw current
even if they are not used. These
devices, if left connected too much time
with engine off, may cause the battery
to drain with following reduction of
its life and/or failure to start the engine.
WARNING
140)Do not get too close to the radiator
cooling fan: the electric fan may start;
danger of injury. Scarves, ties and other
loose clothing may be pulled by moving
parts.
141)Remove any metal objects (e.g. rings,
watches, bracelets), that might cause an
accidental electrical contact and cause
serious injury.
142)Batteries contain acid which may burn
skin and eyes. Batteries produce
hydrogen, which is easily flammable and
explosive. Thus keep away flames or
devices which may cause sparks.
WARNING
68)Do not connect the cable to the
negative terminal (–) of the flat battery. The
following spark could lead to battery
explosion and cause serious harm. Only
use the specific earth point; do not use any
other exposed metallic part.
FUEL CUT-OFF
SYSTEM
143)
This intervenes in the event of an
impact causing:
❒the interruption of the fuel supply with
the engine consequently cutting out
❒the automatic unlocking of the doors
❒the automatic switching on of the
interior lights
❒the switching on of the hazard
warning lights.
On some versions, the intervention of
the system is indicated by a message
shown on the display.
IMPORTANT Carefully check the car for
fuel leaks, for instance in the engine
compartment, under the car or near the
tank area. After a collision, turn the
ignition key to STOP to prevent the
battery from running down.
To restore the correct operation of the
car, proceed as follows:
❒turn the ignition key to the MAR
position;
❒activate the right direction indicator
and then stop it;
❒activate the left direction indicator
and then stop it;
❒activate the right direction indicator
and then stop it;
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SCHEDULED
SERVICINGCorrect servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions. For this
reason, Fiat has planned a series of
checks and services at fixed distance
intervals and, where provided, at fixed
time intervals, as described in the
Scheduled Servicing Plan.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tyre pressure, etc.).
Scheduled Servicing is offered by all
Fiat Dealerships according to a set time
schedule. If, during each operation, in
addition to the ones scheduled, the
need arises for further replacements or
repairs, these may be carried out with
the owner's explicit agreement only.
If your vehicle is used frequently for
towing, the interval between one
service operation and the next should
be reduced.IMPORTANT Scheduled Servicing
interventions are set out by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
It is advisable to inform a Fiat
Dealership of any small operating
irregularities without waiting for the next
service.
PERIODIC CHECKSEvery1,000km or before long
journeys, check and if necessary, top
up: engine coolant level; brake fluid
level; screen washer fluid level; tyre
inflation pressure and condition; lighting
system operation (headlights, direction
indicators, hazard warning lights, etc.);
screen washer/wiper system operation
and positioning/wear of windscreen/
rear window wiper blades.
Every3,000km, check and top up if
required: engine oil level.HEAVY-DUTY USE OF THE
VEHICLEIf the vehicle is used under one of the
following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;❒engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
❒check front disc brake pad condition
and wear;
❒check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect conditions of the
accessory drive belts;
❒check and, if necessary, change
engine oil and replace oil filter;
❒check and, if necessary, replace
pollen filter;
❒check and, if necessary, replace air
cleaner.
133
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SCHEDULED SERVICING PLAN (petrol versions)The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/8 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910Check tyre condition/wear and adjust
pressure, if necessary; check “Fix&Go
Automatic” kit recharge expiry date
(for versions/markets, where provided)●●●●●●●●●●
Check operation of lighting system
(headlights, direction indicators,
hazard warning lights, luggage
compartment, passenger
compartment, glove compartment,
instrument panel warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid
levels (engine coolant, hydraulic
clutch/brakes, windscreen washer,
battery, etc.)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check
supply/engine management systems
operation, emissions and, for
versions/markets, where provided,
engine oil degradation●●●●●●●●●●
134
SERVICING AND MAINTENANCE
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SCHEDULED SERVICING PLAN (Diesel versions)The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/6 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910Check tyre condition/wear and adjust
pressure, if necessary; check “Fix&Go
Automatic” kit recharge expiry date
(for versions/markets, where provided)●●●●●●●●●●
Check operation of lighting system
(headlights, direction indicators,
hazard warning lights, luggage
compartment, passenger
compartment, glove compartment,
instrument panel warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid
levels (engine coolant, hydraulic
clutch/brakes, windscreen washer,
battery, etc.)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check
supply/engine management systems
operation, emissions and, for
versions/markets, where provided,
engine oil degradation●●●●●●●●●●
140
SERVICING AND MAINTENANCE
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Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910Change engine oil and replace oil filter
(2) (3)
Replace accessory drivebelt(s) (4)●
Replace toothed timing drive belt (1.3
16V MultiJet versions excluded) (4)●
Replace fuel filter cartridge (5)●●●(2) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or
message in the instrument panel. In any case, it must never exceed 2 years.
(3) If the vehicle is mainly used in towns and cities, change the engine oil and filter every year.
(4) Areas that are not dusty: recommended maximum mileage 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years.
Dusty areas and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. Regardless of the
mileage, the belt must be replaced every 4 years.
(5) If the vehicle runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km
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