brake FIAT 500X 2014 2.G Repair Manual

WARNING!
To avoid the risk of forcing the vehicle off the jack,
do not tighten the lug nuts fully until the vehicle
has been lowered. Failure to follow this warning
may result in serious injury.
3. Lower the vehicle to the ground by turning the jack handle counterclockwise.
4. Finish tightening the wheel bolts. Push down on the wrench while at the end of the handle for increased
leverage. Tighten the wheel bolts in a star pattern
until each wheel bolt has been tightened twice. Refer
to “Torque Specifications” in the “Technical Data”
section for the proper lug bolt torque. If in doubt
about the correct tightness, have them checked with
a torque wrench by your authorized dealer or service
station.
5. Lower the jack until it is free. Remove the wheel chocks. Stow the jack and tools back in the proper
storage location. Release the Electric Park Brake
before driving the vehicle. 6. After 25 miles (40 km) check the wheel bolt torque
with a torque wrench to ensure that all wheel bolts
are properly seated against the wheel.
TIRE SERVICE KIT STORAGE
The Tire Service Kit is located in the rear storage
compartment inside a storage container. Located inside
the container are a screwdriver and the emergency fuel
funnel. To access the Tire Service Kit open the liftgate
and remove the load floor.
Tire Service Kit Location
8
IN CASE OF EMERGENCY 323

WARNING!
•Take care to avoid the radiator cooling fan when-
ever the hood is raised. It can start anytime the
ignition switch is ON. You can be injured by
moving fan blades.
• Remove any metal jewelry such as rings, watch
bands and bracelets that could make an inadver-
tent electrical contact. You could be seriously
injured.
• Batteries contain sulfuric acid that can burn your
skin or eyes and generate hydrogen gas which is
flammable and explosive. Keep open flames or
sparks away from the battery.
Proceed as follows:
1. Set the Electric Park Brake, shift the automatic trans- mission into PARK (manual transmission in NEU-
TRAL) and place the ignition OFF.
2. Turn off the heater, radio, and all unnecessary elec- trical accessories. 3. If using another vehicle to jump start the battery,
park the vehicle within the jumper cables reach, set
the parking brake and make sure the ignition is OFF.
WARNING!
Do not allow vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
Jump Starting Procedure
WARNING!
Failure to follow this jump-starting procedure
could result in personal injury or property damage
due to battery explosion.
CAUTION!
Failure to follow these procedures could result in
damage to the charging system of the booster ve-
hicle or the discharged vehicle.
328 IN CASE OF EMERGENCY

WARNING!
You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the hood,
do not open the hood until the radiator has had time
to cool. Never try to open a cooling system pressure
cap when the radiator or coolant bottle is hot.
GEAR SELECTOR OVERRIDE
If a malfunction occurs and the gear selector cannot be
moved out of the PARK position, you can use the
following procedure to temporarily move the gear
selector:
1. Turn the engine OFF.
2. Apply the Electric Park Brake.
3. Carefully separate the gear selector bezel and bootassembly from the center console.
Gear Selector Bezel Location
Removing Gear Selector Bezel
8
IN CASE OF EMERGENCY 331

4. Push and maintain firm pressure on the brake pedal.
5. Insert a small screwdriver or similar tool down intothe gear selector override access hole (at the right
front corner of the gear selector assembly), and push
and hold the override release lever down.
6. Move the gear selector to the NEUTRAL position.
7. The vehicle may then be started in NEUTRAL.
8. Reinstall the gear selector bezel.FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand or snow, it
can often be moved using a rocking motion. Turn the
steering wheel right and left to clear the area around the
front wheels. For vehicles with automatic transmission,
push and hold the lock button on the gear selector. Then
shift back and forth between DRIVE and REVERSE
(with automatic transmission) or SECOND GEAR and
REVERSE (with manual transmission), while gently
pressing the accelerator.
Use the least amount of accelerator pedal pressure that
will maintain the rocking motion without spinning the
wheels or racing the engine.
For Vehicles With Automatic Transmission:
Shifts between DRIVE and REVERSE can only be
achieved at wheel speeds of 5 mph (8 km/h) or less.
Whenever the transmission remains in NEUTRAL for
more than two seconds, you must press the brake pedal
to engage DRIVE or REVERSE.
Gear Selector Override Location
332 IN CASE OF EMERGENCY

NOTE:Push the ESC Off switch (if necessary), to
place the Electronic Stability Control (ESC) system in
Partial Off mode, before rocking the vehicle. Refer to
“Electronic Brake Control” in “Safety” for further infor-
mation. Once the vehicle has been freed, push the ESC
Off switch again to restore ESC Onmode.
WARNING!
Fast spinning tires can be dangerous. Forces gener-
ated by excessive wheel speeds may cause damage,
or even failure, of the axle and tires. A tire could
explode and injure someone. Do not spin your
vehicle’s wheels faster than 30 mph (48 km/h) or for
longer than 30 seconds continuously without stop-
ping when you are stuck and do not let anyone near
a spinning wheel, no matter what the speed.
CAUTION!
•Racing the engine or spinning the wheels may
lead to transmission overheating and failure. Al-
low the engine to idle with the transmission in
NEUTRAL for at least one minute after every five
rocking-motion cycles. This will minimize over-
heating and reduce the risk of clutch or transmis-
sion failure during prolonged efforts to free a
stuck vehicle.
• When “rocking” a stuck vehicle by shifting be-
tween DRIVE/ SECOND gear and REVERSE, do
not spin the wheels faster than 15 mph (24 km/h),
or drivetrain damage may result.
• Revving the engine or spinning the wheels too
fast may lead to transmission overheating and
failure. It can also damage the tires. Do not spin
the wheels above 30 mph (48 km/h) while in gear
(no transmission shifting occurring).
8
IN CASE OF EMERGENCY 333

TOWING A DISABLED VEHICLE
This section describes procedures for towing a disabled
vehicle using a commercial towing service.
Towing Condi-tion Wheels OFF
The Ground FWD MODELS
ALL WHEEL DRIVE
Flat Tow NONE NOT ALLOWED NOT ALLOWED
Wheel Lift Or Dolly Tow Rear
NOT ALLOWED NOT ALLOWED
Front OK NOT ALLOWED
Flatbed ALLBEST METHOD OK
Proper towing or lifting equipment is required to pre-
vent damage to your vehicle. Use only tow bars and
other equipment designed for this purpose, following
equipment manufacturer ’s instructions. Use of safety
chains is mandatory. Attach a tow bar or other towing
device to main structural members of the vehicle, not to
bumpers or associated brackets. State and local laws
regarding vehicles under tow must be observed. NOTE:
•
You must ensure that the Auto Park Brake feature is
disabled before towing this vehicle, to avoid inadver-
tent Electric Park Brake engagement. The Auto Park
Brake feature is enabled or disabled via the customer
programmable features in the Uconnect Settings.
• Vehicles with a discharged battery or total electrical
failure when the Electric Park Brake (EPB) is en-
gaged, will need a wheel dolly or jack to raise the rear
wheels off the ground when moving the vehicle onto
a flatbed.
334 IN CASE OF EMERGENCY

If you must use the accessories (wipers, defrosters, etc.)
while being towed, the ignition must be in the RUN
position.
NOTE:The Safehold feature will engage the Electric
Park Brake whenever the driver’s door is opened (if the
ignition is RUN, transmission is not in PARK, and brake
pedal is released). If you are towing this vehicle with
the ignition in the RUN position, you must manually
disable the Electric Park Brake each time the driver’s
door is opened, by pressing the brake pedal and then
releasing the EPB.
If the key fob is unavailable, or the vehicle’s battery is
discharged, refer to “Gear Selector Override” in this
section for instructions on shifting the transmission out
of PARK so that the vehicle can be moved.
CAUTION!
• Do not use sling type equipment when towing.
Vehicle damage may occur.
• When securing the vehicle to a flat bed truck, do
not attach to front or rear suspension components.
Damage to your vehicle may result from improper
towing.
Front Wheel Drive (FWD) Models
The manufacturer recommends towing your vehicle
with all four wheels OFF the ground using a flatbed.
If flatbed equipment is not available, this vehicle must
towed with the front wheels OFF the ground (using a
towing dolly, or wheel lift equipment with the front
wheels raised).
NOTE: Ensure that the Electric Park Brake is released,
and remains released, while being towed.
CAUTION!
Towing this vehicle in violation of the above re-
quirements can cause severe transmission damage.
Damage from improper towing is not covered un-
der the New Vehicle Limited Warranty.
All Wheel Drive (AWD) Models
The manufacturer requires towing with all four wheels
OFF the ground. Acceptable methods are to tow the
vehicle on a flatbed, or with one end of the vehicle
raised and the opposite end on a towing dolly.
8
IN CASE OF EMERGENCY 335

MAINTAINING AND CARING FOR YOUR VEHICLE
CONTENTS
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS ........................ .343
 REPLACEMENT PARTS .................344
 DEALER SERVICE ....................344
 MAINTENANCE SCHEDULE .............344
▫ Maintenance Chart ...................346
 ENGINE COMPARTMENT — 1.4L TURBO
ENGINE ........................... .353
 ENGINE COMPARTMENT — 2.4L ENGINE . . .354
 MAINTENANCE PROCEDURES ..........354
▫ Engine Oil ........................ .355
▫ Engine Oil Filter .....................357
▫ Engine Air Cleaner Filter ...............357
▫ Maintenance-Free Battery ..............358
▫ Air Conditioner Maintenance ............358▫
Body Lubrication ....................360
▫ Wiper Blades ...................... .360
▫ Adding Washer Fluid .................362
▫ Exhaust System .....................362
▫ Cooling System .....................364
▫ Brake System ...................... .368
▫ Manual Transmission — If Equipped ......370
▫ Automatic Transmission — If Equipped . . . .371
▫ Appearance Care And Protection From
Corrosion ......................... .372
 RAISING THE VEHICLE ................379
 TIRE SAFETY INFORMATION ............380
▫ Tire Markings ...................... .380
▫ Tire Identification Number (TIN) ..........383
9

Once A Month Or Before A Long Trip:
•Check engine oil level.
• Check windshield washer fluid level.
• Check the tire inflation pressures and look for un-
usual wear or damage.
• Check the fluid levels of the coolant reservoir, and
brake master cylinder reservoir, and fill as needed.
• Check function of all interior and exterior lights.Maintenance Chart
Required Maintenance Intervals
At Every Oil Change Interval As Indicated By Oil
Change Indicator System:
Change oil and filter.
Inspect battery and clean and tighten terminals as required.
Inspect brake pads, shoes, rotors, drums, and hoses. Inspect engine cooling system protection and hoses. Check and adjust hand brake.Inspect exhaust system.
Inspect engine air filter if using in dusty or off-road conditions.
Refer to the “Maintenance Chart” on the following page
for the required maintenance intervals.
346 MAINTAINING AND CARING FOR YOUR VEHICLE

Mileage or time passed
(whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Check tire condition/wear and
adjust pressure, if necessary,
check TIREKIT expiration date
(if provided). ••• •••••• • • • • • •
Check operation of lighting
system (headlamps, direction
indicators, hazard warning
lights, luggage compartment,
passenger compartment,
glove compartment, instru-
ment panel warning lights,
etc.). ••• •••••• • • • • • •
Check and, if necessary, top
up fluid levels (brakes/
hydraulic clutch, windshield
washer, battery, engine cool-
ant, etc.). ••• •••••• • • • • • •
Check engine control system
operation (via diagnostic tool). ••• •••••• • • • • • •
9
MAINTAINING AND CARING FOR YOUR VEHICLE 347