maintenance FIAT 500X 2015 2.G User Guide

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910Check operation of the wiper/washer system and adjust
jets, if necessary●●●●●
Check cleanliness of bonnet and boot locks, as well as
cleanliness and lubrication of linkages●●●●●
Visually inspect conditions and wear of front disc brake
pads and operation of pad wear indicator●●●●●●●●●●
Visually inspect conditions and wear of rear disc brake
pads and operation of pad wear indicator●●●●●●●●●●
Visual check of accessory drive belt(s) (versions without
automatic tensioner)●●●●●●●●●●
Check tension of accessory drive belt (versions without
automatic tensioner)●●●●●●●●●●
Change engine oil and replace oil filter●●●●●●●●●●
Replace the spark plugs●●●●●
Replace accessory drive belt(s)●
Replace air cleaner cartridge (1)●●●●●
Change the brake fluid●●●●●
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SCHEDULED SERVICING PLAN (1.6 MultiJet and 2.0 MultiJet versions)The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/6 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910Check tyre condition/wear and adjust pressure, if
necessary. Check Fix&Go quick tyre repair kit recharge
expiry date (where provided)●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid levels (engine
coolant, hydraulic clutch/brakes, screen washer, battery,
etc.)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation●●●●●●●●●●
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)●●●●●
Check windscreen and rear window wiper blade position/
wear●●●●●
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Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910Replace accessory drive belt(s) (3)
Replace toothed timing drive belt (3)
Replace fuel filter cartridge (4)●●●
Replace air cleaner cartridge (5)●●●●
Change brake fluid (or every 2 years)●●●●●
Replace passenger compartment cleaner (5) (O) (●)O●O●O●O●O●(3) Areas that are not dusty: recommended maximum mileage 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years. Dusty areas and/or
demanding use (cold climates, town use, long periods of idling): recommended maximum mileage 60,000 km. Regardless of the mileage, the belt must be
replaced every 4 years.
(4) If the vehicle runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km
(5) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km.
(O) Recommended operations
(●) Mandatory operations
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●

ENGINE COMPARTMENT
.
CHECKING LEVELS
156) 157)58)
.
1.4 Turbo MultiAir versionsA. Engine oil dipstick – B. Engine oil cap/filler – C. Engine coolant – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
138
F1B0171C
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1.6 16V MultiJet versionsA. Engine oil dipstick – B. Engine oil cap/filler – C. Engine coolant – D. Windscreen/rear window washer fluid – E. Brake fluid – F. Battery
140
F1B0172C
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ENGINE OIL
158)59)
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick A.
If the oil level is near or under the MIN
reference, add oil through the filler B
until it reaches the MAX reference.
Take out the engine oil dipstick A, clean
it with a lint-free cloth and reinsert it.
Extract it again and check that the level
is between the MIN and MAX marks
on the dipstick.Engine oil consumption
60)4)
The maximum engine oil consumption
is usually 400 grams every 1,000 km.
When the vehicle is new, the engine
needs to be run in; therefore the engine
oil consumption can only be considered
stabilised after the first 5,000 - 6,000
km.IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
ENGINE COOLANT
159)61)
If the level is too low, unscrew the cap
of reservoir C and add the fluid
described in the "Technical
Specifications" chapter.WINDSCREEN/REAR
WINDOW WASHER FLUID
160) 161)
If the level is too low, lift reservoir cap D
and add the fluid described in the
chapter "Technical Specifications".
IMPORTANT The headlight washer
system (present) will not operate when
the fluid level is low, even though the
windscreen/rear window washer
continues to operate.BRAKE FLUID
162) 163)62)
Check that the fluid is at the max. level.If the fluid level in the reservoir is too
low, undo reservoir cap E and add the
fluid described in the chapter "Technical
Specifications".
IMPORTANT Carefully clean the cap of
the reservoir and the surrounding
surface. Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
IMPORTANT Brake fluid is hygroscopic
(i.e. it absorbs moisture). For this
reason, if the vehicle is mainly used in
areas with a high degree of
atmospheric humidity, the fluid should
be replaced at more frequent intervals
than specified in the "Scheduled
Servicing Plan".
AUTOMATIC
TRANSMISSION
ACTIVATION SYSTEM OIL
5)
The transmission control oil level should
only be checked at a Fiat Dealership.
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BATTERY
164) 165) 166)63)6)
The battery does not require the
electrolyte to be topped up with distilled
water.
A periodic check carried out at a Fiat
Dealership is, however, necessary
to check efficiency.Replacing the batteryIf necessary, replace the battery with
another original battery with the same
specifications. Follow the battery
Manufacturer’s instructions for
maintenance.USEFUL ADVICE FOR
EXTENDING THE LIFE OF
YOUR BATTERY
Useful advice for extending the life
of your batteryTo avoid draining your battery and
make it last longer, observe the
following instructions:
❒when you park the vehicle, ensure
that the doors, tailgate and bonnet are
closed properly, to prevent any lights
from remaining on inside the passenger
compartment;❒switch off all roof lights inside the
vehicle: the vehicle is however
equipped with a system which switches
all interior lights off automatically;
❒do not keep accessories (e.g. radio,
hazard warning lights, etc.) switched on
for a long time when the engine is not
running;
❒before performing any operation on
the electrical system, disconnect the
negative battery cable.
If, after purchasing the vehicle, you wish
to install electrical accessories which
require permanent electrical supply (e.g.
alarm, etc.) or accessories which
influence the electrical supply
requirements, contact a Fiat Dealership,
whose qualified staff will evaluate the
overall electrical consumption.
64)
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel (or symbol on the
display) switches on to indicate this. To
carry out this procedure, simply turn
the steering wheel all the way from one
end to the other or drive in a straight
line for about a hundred metres.IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing
its capacity and efficiency at start-up.
The battery is also more prone to the
risk of freezing (at temperatures of
-10°C). Refer to the "Vehicle inactivity"
paragraph in "Starting and driving"
chapter if the vehicle is left parked for a
long time.
WARNING
156)Never smoke when performing
operations in the engine compartment.
Flammable gases and fumes may be
present and risk igniting.
157)Be very careful when working in the
engine compartment when the engine
is hot: you may get burned.
158)If the engine oil is being topped up,
wait for the engine to cool down before
loosening the filler plug, particularly for
vehicles with aluminium plug (where
provided). CAUTION: risk of burns!
159)The cooling system is pressurised. If
the cap needs replacing, do so with
another original or the effectiveness of the
system may be compromised. Do not
remove the cap from the reservoir when
the engine is hot: danger of scalding.
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160)Do not travel if the windscreen washer
reservoir is empty: using the windscreen
washer is essential for improving visibility.
Repeated operation of the system without
fluid could damage or cause rapid
deterioration of some system components.
161)Certain commercial additives for
windscreen washer fluids are inflammable.
The engine compartment contains hot
components which may set it on fire.
162)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. In the case of swallowing
immediately call a doctor.
163)The symbol
, which is on the
container, indicates a synthetic brake fluid,
which is different from a mineral fluid.
Use of a mineral-based fluid will damage
the special rubber seals of the braking
system beyond repair.
164)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep naked flames or possible
sources of sparks away from the battery:
risk of explosion or fire.
165)Using the battery when the fluid is too
low can damage it irreparably and generate
a risk of explosion.
166)When performing any operation on
the battery or near it, always protect your
eyes with special goggles.
WARNING
58)Be careful not to confuse the various
types of fluids while topping up: they
are not compatible with each other!
Topping up with an unsuitable fluid could
severely damage your vehicle.
59)The oil level should never exceed the
MAX mark.
60)Do not add oil with specifications other
than those of the oil already in the engine.
61)PARAFLU
UP
anti-freeze is used in
the engine cooling system. Use fluid of the
same type as that contained in the cooling
system for any top-ups. PARAFLU
UP
cannot be mixed with any other type of
fluid. If this happens, do not start the
engine under any circumstances
and contact a Fiat Dealership.
62)Avoid allowing brake fluid, which is
extremely corrosive, to come into contact
with painted areas. Should it happen, wash
immediately with water.
63)If the vehicle must remain unused for a
long time at a very low temperature,
remove the battery and take it to a warm
place, to avoid freezing.
64)Incorrect assembly of electrical and
electronic accessories may cause severe
damage to your vehicle. Go to a Fiat
Dealership if you want to install accessories
(e.g. anti-theft, radio phone, etc.): they will
suggest the most suitable devices and
advise you whether a higher capacity
battery needs to be installed.
WARNING
4)The used engine oil and the filter that
has been replaced contain substances that
are harmful to the environment. It is
advisable to contact a Fiat Dealership to
have the oil and filters changed.
5)Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to contact a
Fiat Dealership to have the fluid changed.
6)Batteries contain substances which
are very dangerous for the environment.
For battery replacement, contact a Fiat
Dealership.
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❒turn on the battery charger. At the
end of the charging process, switch the
battery charger off;
❒after having disconnected the
charging device, reconnect connector
A to the sensor C as shown.
SERVICING
PROCEDURES
65) 66) 67)
The following pages contain the rules
on therequiredmaintenance
envisaged by the technical personnel
who designed the vehicle.
In addition to these specific
maintenance instructions specified for
routine scheduled servicing, there
are other components which
may require intervention or
replacements over the vehicle’s life
cycle.ENGINE OIL
68)
Engine oil level checkTo ensure correct engine lubrication,
the oil must always be kept at the
prescribed level (see "Engine
compartment" in this chapter).AIR CLEANER
167)
Replacing the air cleanerSee the "Scheduled servicing plan" for
the correct servicing intervals.
It is advisable to replace it with a
genuine spare part, designed especially
for this vehicle.
AIR CONDITIONING
SYSTEM MAINTENANCE
69) 70)
To ensure the best possible
performance, the air conditioning
system must be checked and undergo
maintenance at a Fiat Dealership at
the beginning of the summer.WINDOWSWhen cleaning the heated windscreen
and rear window be careful, if the
defrosting function is active, regarding
the temperature of the glass; also make
sure that children do not come into
contact with the heated surface. The
glass may be hot.
Never use an abrasive detergent to
clean the surface of the windows.
Do not use scrapers or sharp items that
might scratch the windows.
Spray the detergent on the cloth to be
used for cleaning the rear view mirror.
Do not spray the detergent directly
on the glass.
Cleaning the window with hot water
could cause the removal of any labels.
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WINDSCREEN/REAR
WINDOW WIPERReplacing the windscreen wiper
bladesProceed as follows:
❒raise the wiper arm, press button A
fig. 143 of the attachment spring and
remove the blade from the arm;
❒fit the new blade, inserting the tab in
the dedicated housing in the arm and
checking that it is locked;
❒lower the wiper arm on the
windscreen.
IMPORTANT Do not operate the
windscreen wiper with the blades lifted
from the windscreen.
Replacing the rear window wiper
bladeProceed as follows:
❒widen the two tabs as shown by the
arrows and rotate cover A fig. 144
outwards;
❒undo nut B and remove arm C from
the central pin;
❒correctly align the new arm;
❒fully tighten nut B and then refit cover
A.
IMPORTANT Do not operate the rear
window wiper with the blade lifted from
the rear window.Windscreen washerThe window washer nozzles are fixed. If
there is no jet of fluid, firstly check that
there is fluid in the reservoir (see
paragraph “Engine compartment” in
this chapter). Only use the prescribed
fluid; do not use only water.Then check that the nozzle holes are
not clogged; use a needle to unblock
them if necessary.
IMPORTANT In versions with sun roof,
make sure that the roof is closed before
operating the windscreen washer
nozzles.
Rear window washerThe rear window washer nozzle is fixed.
The jet nozzle is located at the side of
the third brake light.EXHAUST SYSTEM
168) 169)71)
Adequate maintenance of the engine
exhaust system represents the best
protection against leaks of carbon
monoxide into the passenger
compartment.AUTOMATIC
TRANSMISSION
72)
Use only a gearbox fluid with the same
characteristics as those indicated in
the "Fluids and lubricants" table (see
"Technical specifications" chapter).
143
F1B0302C
144
F1B0303C
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