light FIAT 500X 2015 2.G Repair Manual

REPLACING AN
EXTERNAL BULB
Dipped/main beam headlightsTo replace the bulb, proceed as follows:
❒working from inside the engine
compartment, remove rubber cap A fig.
105, using the dedicated tab;
❒turn the bulb-bulb holder assembly
anticlockwise and then remove it sliding
it outwards;
❒disconnect the electrical connector B
and replace the bulb C.
❒then insert the bulb and bulb holder
assembly in its housing and turn it
clockwise, making sure that it is locked
correctly;
❒refit the rubber cap A.IMPORTANT Only replace the bulb
when the engine is off. Also ensure that
the engine is cold, to prevent the risk
of burns.
Xenon gas discharge main
beam/dipped beam headlightsFor replacing these bulbs, contact a
Fiat Dealership.Side lights/daytime running lights
(DRL)To replace the bulbs proceed as
follows:
❒steer the vehicle wheels completely
inwards;
❒undo screws A fig. 106 using the
screwdriver provided and remove
inspection flap B;
❒identify the bulb for the side
light/DRL;❒turn the bulb-bulb holder assembly
anticlockwise and then remove it sliding
it outwards;
❒replace the "bayonet-fitted" bulb A
fig. 107;
❒finally, refit inspection flap B fig. 106,
completely tightening fixing screws A.
Front direction indicatorsTo replace the bulbs proceed as
follows:
❒steer the vehicle wheels completely
inwards;
❒undo screws A fig. 106 using the
screwdriver provided and remove
inspection flap B;
❒identify the direction indicator bulb;
❒turn the bulb-bulb holder assembly
anticlockwise and then remove it sliding
it outwards;
❒replace the "bayonet-fitted" bulb A
fig. 107;
105
F1B0146C
106
F1B0147
107
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❒finally, refit inspection flap B fig. 106,
completely tightening fixing screws A.Fog lightsTo replace the bulbs proceed as
follows:
❒steer the vehicle wheels completely
inwards;
❒undo screws A fig. 106 using the
screwdriver provided and remove
inspection flap B;
❒identify the fog light bulb;
❒turn the bulb-bulb holder assembly
anticlockwise and then remove it sliding
it outwards;
❒disconnect the electrical connector;
❒replace the bulb-bulb holder
assembly B fig. 107.
❒reconnect the electrical connector to
the new bulb-bulb holder assembly,
then fit it ensuring that it locks correctly;
❒fit the assembly turning it clockwise,
ensuring that it locks correctly;
❒finally, refit inspection flap B fig. 106,
completely tightening fixing screws A.Side direction indicatorsIMPORTANT The procedure is only
described by way of illustration. It
is advisable to contact a Fiat Dealership
for bulb replacement.To replace the bulb, proceed as follows:
❒remove cover B fig. 108 of the door
mirror very carefully (using suitable
equipment in order not to damage the
paintwork) around the frame of the
mirror itself (as shown in the figure);
❒remove lens A, then remove bulb C
pulling it out from its bulb holder.
❒fit the new bulb, making sure it is
correctly locked;
❒refit the bulb holder on lens A;
❒correctly refit the cover B on the door
mirror, making sure it is correctly
locked.
Rear light clusterTo replace the bulbs proceed as
follows:
❒open the tailgate;108
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109
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110
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111
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❒use the wrench A fig. 109 supplied
with the vehicle (located inside the case
with the on-board documentation),
undo the two screws A fig. 110, then
release the light cluster from the
relevant pin fastenings, pulling
cautiously;
❒disconnect the central connector B,
then undo the two screws C;
❒release the tabs indicated by the
arrows and extract the bulb holder
assembly D fig. 111;
❒identify the bulb to be replaced (1
Side/Stop - 2 Direction indicator -
3 Rear fog light or Reverse);
❒all bulbs are "bayonet-fitted";
therefore they must be lightly pressed
and simultaneously turned to be
replaced: anticlockwise for extraction,
clockwise for fitting;
❒correctly refit the bulb holder
assembly D in the light casing; stop
when you hear that the tabs click into
place;
❒tighten the two screws C fig. 110 and
reconnect the central connector B;
❒refit the lens unit, fully tightening the
two screws A;
❒reclose the tailgate.
3rd
brake lights
The 3
rd
brake lights are LED-based. For
their replacement, contact a Fiat
Dealership.
Number plate lightsTo replace the bulbs proceed as
follows:
❒using the screwdriver provided,
remove the lenses A fig. 112 working in
the point shown;
❒turn the bulb holder assembly B fig.
113 anticlockwise, extract bulb C
and replace it.
❒finally, refit the lenses.
NOTE Before removing the lens unit,
put a protection (e.g. cloth) on the tip of
the screwdriver, in order not to
damage the lens itself.
WARNING
125)Before replacing the bulb, wait for the
exhaust ducts to cool down: RISK OF
BURNS!
126)Changes or repairs to the electrical
system carried out incorrectly and without
due consideration for the technical
specifications of the system may lead to
malfunctioning and generate a fire hazard.
127)Halogen bulbs contain pressurised
gas. If they break, glass fragments could fly
everywhere.
112
F1B0153C
113
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WARNING
51)Halogen bulbs must be handled by
holding the metallic part only. Touching the
transparent part of the bulb with your
fingers may reduce the intensity of the
emitted light and even reduce the lifespan
of the bulb. In the case of accidental
contact, rub the lamp with a cloth and
alcohol and leave to dry.
REPLACING FUSESINTRODUCTION
128) 129) 130) 131)52) 53)
Fuses protect the electrical system:
they intervene (blow) in the event of a
failure or improper action on the
system.Fuse extracting pliersTo replace a fuse, use the pliers hooked
to the side of the engine compartment
fuse box cover (see fig. 114).
The pliers have two different ends,
specifically designed to remove the
different types of fuses present in the
vehicle.
To take out the pliers, grab them from
the upper tabs, press and pull upwards.
After being used, the pliers should be
positioned properly in their housing,
grabbing them from the upper tabs,
pressing and pushing them until a click
is heard.
FUSE LOCATIONFuses are grouped together in the fuse
boxes located in the engine
compartment, under the dashboard
and inside the boot.ENGINE COMPARTMENT
FUSE BOXThe fuse box is located by the side of
the battery fig. 115.
To access the fuses, proceed as
follows:
❒fully tighten screw A fig. 116, using
the screwdriver provided;
❒at the same time slowly rotate the
screw anticlockwise, until resistance is
encountered (do not overtighten);
❒slowly release the screw;
❒opening is indicated by the entire
screw head coming out of its housing;114
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ENGINE COMPARTMENT FUSE BOXUSERSFUSE AMPEREHornF10 10
Power supply for cigar lighter/power socket F84 20
.
DASHBOARD FUSE BOXUSERSFUSE AMPEREFront electric window (passenger side) F33 20
Front electric window (driver side) F34 20
Supply forUconnect
™
system, Climate Control system, Electric
door mirror folding, EOBD system, USB port/AUX socket, rear
side roof lights (versions with sun roof)F36 15
Dead Lock device (Driver side door unlocking for versions/
markets, where provided)/Door unlocking/Central locking/Electric
tailgate unlockingF38 20
Rear left electric window F47 20
Rear right electric window F48 20
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CHANGING A WHEELJACKPlease note that:
❒the weight of the jack is 2.8 kg;
❒The jack requires no adjustment;
❒the jack cannot be repaired and in
the event of a fault it must be replaced
by another original one;
❒No tool other than its cranking device
may be fitted on the jack.CHANGING PROCEDURE
132) 133) 134) 135) 136) 137) 138) 139)
Proceed as follows:
❒stop the vehicle in a position that is
not dangerous for oncoming traffic
where you can change the wheel safely.
The ground should be flat if possible,
and sufficiently firm;
❒stop the engine, engage the hazard
warning lights and the electric parking
brake;
❒engage first gear or reverse or, for
versions with automatic transmission,
move the lever to position P (Park);
❒wear the reflective safety jacket
(compulsory by law in certain countries)
before getting out of the vehicle;❒open the boot and position the
reconfigurable load platform in
an inclined position (see "Boot" in the
"Knowing your vehicle" chapter);
❒take the tool bag provided, which is
secured to the boot cover with specific
fastenings; it contains fig. 120: jack
A; screwdriver B; adaptor C for
refuelling in the event of an emergency;
pin D for centring the wheel (where
provided, to be used in the spare wheel
fitting procedure); special anti-theft
nut E (where provided, to be used in
the wheel stud bolt fitting/removal
procedure); chock F for blocking the
wheels and the vehicle; tow hook
G; key H for the wheel stud bolts and
the jack; Allen key I for emergency
operation of the sun roof (where
provided);
❒raise the mat A fig. 121 and take the
space-saver wheel B;
❒bring the space-saver wheel and the
tool bag near the wheel to be replaced;
❒take the chock A fig. 122 and fold it
out as shown in the diagram;
❒place the chock A on the wheel
diagonally opposite the one to be
replaced (see fig. 123) to prevent the
vehicle from moving irregularly when it
is lifted from the ground;
120
F1B0218C
121
F1B0219C
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❒place the punctured tyre in the boot
upside down (with the outer part facing
upwards), then reposition the jack
and the used tools;
❒reposition the boot mat then
reposition the reconfigurable load
platform in a flat position (see "Boot" in
the "Knowing your vehicle" chapter).
Restore the standard wheel as soon as
possible, because, once placed in the
associated compartment, the boot load
platform is rendered uneven as the
standard wheel is larger than the
space-saver wheel.
WARNING
132)If left in the passenger compartment,
the punctured wheel and jack constitute
a serious risk to the safety of occupants in
the event of accidents or sharp braking.
Therefore, always place both the jack and
punctured wheel in the dedicated housing
in the boot.
133)It is extremely dangerous to attempt
to change a wheel on the side of the
vehicle next to the driving lane: make sure
that the vehicle is at a sufficient distance
from the road, to avoid being run over.
134)Alert other drivers that the vehicle is
stationary in compliance with local
regulations: hazard warning lights, warning
triangle, etc. Any passengers on board
should leave the vehicle, especially if it is
heavily laden. Passengers should stay
away from on-coming traffic while the
wheel is being changed. For safety
reasons, always block the wheels with the
chocks provided.135)The vehicle's driving characteristics
will be modified with the space-saver wheel
fitted. Avoid violent acceleration and
braking, abrupt steering and fast cornering.
The overall duration of the space-saver
wheel is about 3000 km, after which the
relevant tyre must be replaced with another
one of the same type. Never install a
standard tyre on a rim that is designed for
use with a space-saver wheel. Have the
wheel repaired and refitted as soon as
possible. Using two or more space-saver
wheels at the same time is forbidden.
Do not grease the threads of the stud bolts
before fitting them: they might slip out
when driving!
136)The space-saver wheel is specific to
your vehicle: do not use it on other models,
or use the space-saver wheel of other
models on your vehicle. The space-saver
wheel must only be used in the event of an
emergency. It must only be used for the
distance necessary to reach a service point
and the vehicle speed must not exceed
80 km/h. The space-saver wheel has
an orange label that summarises the main
cautions for use and limitations. Never
remove or cover the sticker.
126
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WARNING
54)In the event of a puncture caused by
foreign bodies, the kit may be used to
repair tyres showing damage on the tread
or shoulder up to max. 4 mm diameter.
WARNING
3)Dispose of the bottle and the sealant
properly. Dispose of the components
in compliance with national and local
regulations.
EMERGENCY
STARTING
55)
If the battery is flat, a jump starting can
be performed using the battery and
the cables of another vehicle, or using
an auxiliary battery. In all cases, the
battery used must have a capacity
equal to or a little higher than the flat
one.IMPORTANTDo not use an auxiliary battery or any
other source of external supply with
a voltage above 12 V: the battery, the
starter, the alternator and the electrical
system of the vehicle could be
damaged.
Do not attempt jump starting if the
battery is frozen. The battery could
break and explode!JUMP STARTINGThe vehicle battery is located in the
engine compartment, behind the left
light cluster.
148) 149) 150) 151)
IMPORTANT The positive terminal (+) of
the battery is shielded by a protective
element. Raise it to access the terminal.Proceed as follows:
❒operate the parking brake, move the
lever to P (Park), for versions equipped
with automatic transmission, or neutral,
for versions with manual gearbox,
then set the ignition device to STOP;
❒switch off all the other electrical
appliances in the vehicle;
❒should you be using the battery of
another vehicle, park the other vehicle
within the range of the cables used
for the connection, operate the parking
brake and ensure that its ignition is
off.
IMPORTANT If the procedure below is
carried out incorrectly, it can cause
severe injury to people or damage the
recharging system of one or both
vehicles. Carefully follow the
instructions given below.
Cable connection
56)
Proceed as follows to carry out bump
starting fig. 129:
❒connect one end of the cable used
for positive (+) to the positive terminal
(+) of the vehicle with flat battery;
❒connect the other end of the cable
used for positive (+) to the positive
terminal (+) of the auxiliary battery;
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FUEL CUT-OFF
SYSTEMDESCRIPTIONThis intervenes in the case of an impact
causing:
❒the interruption of the fuel supply with
the engine consequently switching off;
❒the automatic unlocking of the doors;
❒turning on of the lights inside the
vehicle;
❒deactivation of climate control system
ventilation;
❒switching on of the hazard warning
lights (to deactivate the lights press the
button on the dashboard).
On some versions, the intervention of
the system is indicated by a message
shown on the display. In the same way,
a dedicated message on the display
warns the driver if system operation is
compromised.
IMPORTANT Carefully check the vehicle
for fuel leaks, for instance in the engine
compartment, under the vehicle or
near the tank area. After a collision,
bring the ignition device to STOP to
prevent the battery from running down.
FUEL CUT-OFF SYSTEM
RESETTo restore correct operation of the
vehicle, carry out the following
procedure (this procedure must be
started and completed within less than
1 minute):
152)
Operations to be carried out
With direction indicator lever in neutral
position, bring the ignition device to STOP
Bring the ignition device to MAR
Activate the right direction indicator
Activate the left direction indicator
Activate the right direction indicator
Activate the left direction indicator
Deactivate the left direction indicator
Bring the ignition device to STOP
Bring the ignition device to MAR
WARNING
152)If, after an impact, you smell fuel or
notice leaks from the fuel system, do
not reactivate the system to avoid the risk
of fire.
AUTOMATIC
TRANSMISSION
GEAR LEVER
UNLOCKINGIn the event of a fault, to move the gear
lever from P (Park), proceed as follows:
❒stop the engine;
❒engage the electric parking brake;
❒working carefully in the point
indicated by the arrow, remove the trim
A fig. 130 (complete with gaiter) lifting
it upwards (see also fig. 131);130
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SCHEDULED SERVICING PLAN (1.4 Turbo MultiAir versions)The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/8 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910Check tyre condition/wear and adjust pressure, if
necessary. Check Fix&Go quick tyre repair kit recharge
expiry date (where provided)●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid levels (engine
coolant, hydraulic clutch/brakes, screen washer, battery,
etc.)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check engine management
system operation, emissions and, for versions/markets,
where provided, engine oil degradation●●●●●●●●●●
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)●●●●●
Check windscreen and rear window wiper blade position/
wear●●●●●
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