clutch FIAT 500X 2019 Owner handbook (in English)

fully depress the brake pedal and
hold it down;
insert the screwdriver supplied
perpendicularly in hole B fig. 160 and
adjust the release lever;
place the gear lever in N (Neutral)
position;
refit the gear lever gaiter and panel
correctly;
start the engine.
DUAL CLUTCH
AUTOMATIC
TRANSMISSION -
REMOVING THE KEY
79)
The ignition key (for versions with key
without remote control) can be removed
only if the gear lever is in position P
(Park).
If the car battery is flat and the ignition
key is engaged, the latter is locked in
position.
To remove the key manually, proceed
as follows:
stop the car in safety conditions,
engage a gear and the electric parking
brake;
using the provided key A
fig. 161 (located in the casing
containing the on-board documents),
undo the fixing screws B fig. 162 for the
lower cover C;
remove the lower steering column
cover C fig. 162 by releasing it from its
housing;
pull tab D fig. 163 downwards using
one hand and with the other one
remove the key, sliding it outwards;
159F1B0742
160F1B0743
161F1B0022C
162F1B0143C
175

Thousands of miles9 182736455463728190
Thousands of kilometres15 30 45 60 75 90 105 120 135 150
Years12345678910
Check windscreen and rear window wiper blade
position/wear●●●●●
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment
locks, cleanliness and lubrication of linkage●●●●●
Visually inspect conditions and wear of front and rear disc
brake pads and integrity of pad wear indicator●●●●●●●●●●
Visually inspect condition of the accessory drive belt(s)(3)●
Check tension of accessory drive belt (versions without
automatic tensioner)●●
Visual check of distribution command toothed belt
(1.4 Turbo Multi Air versions)(3)●
Check drive transmission idler unit (PTU) oil level
(4x4 versions)●●
Check rear differential fluid level (4x4 versions)●●
●
(3) The maximum mileage is 120,000 km. The belt must be replaced every 6 years, regardless of distance travelled. If the vehicle is used in heavy conditions (dusty
areas, cold climates, urban driving, long periods of idling), the maximum mileage is 60,000 km. The belt must be replaced every 4 years regardless of the
mileage.
(4) Check to be carried out every year for cars on the road in countries with particularly severe climates (cold countries).
181
Check oil level of electro-hydraulic actuator and top
up, if necessary (versions with dual-clutch automatic
transmission) (4)

Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check oil level of electro-hydraulic actuator and top up, if
necessary (1.6 Multijet versions with dual-clutch automatic
transmission)(5)
●
Check rear differential fluid level (2.0 Multijet 4x4 versions)●●
Change engine oil and replace oil filter(6)
Replace accessory drive belt/s(4)
Replace toothed timing drive belt (excluding 1.3 Multijet
16V versions)(4)
Replace fuel filter cartridge(7)
●●●
Replace air cleaner cartridge(8)●●●●●
Change the brake fluid(9)
(5) Check to be carried out every year for cars on the road in countries with particularly severe climates (cold countries).
(6) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or
message in the instrument panel. In any case, it must never exceed 2 years. Where the car is used mostly in urban settings you need to replace the engine oil
filter every year. (4) The maximum mileage is 120,000 km. The belt must be replaced every 6 years, regardless of distance travelled. If the vehicle is used in heavy conditions (dusty
areas, cold climates, urban driving, long periods of idling), the maximum mileage is 60,000 km. The belt must be replaced every 4 years regardless of the
mileage.
(7) If the vehicle runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km
(8) If the vehicle is used in dusty areas, this cleaner must be replaced every 20,000 km.
(9) The brake fluid replacement has to be done every two years, irrespective of the mileage.
189

ENGINE OIL
168)
81)
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX lines on the dipstick A.
NOTE For 1.0 and 1.3 versions, the
dipstick A is integral with the cap B.
If the oil level is near or under the MIN
line, add oil through the filler B until it
reaches the MAX line.
Take out the engine oil dipstick A, clean
it with a lint-free cloth and reinsert it.
Extract it again and check that the level
is between the MIN and MAX marks on
the dipstick.
Engine oil consumption
82)
3)
The maximum engine oil consumption
is usually 400 grams every 1000 km.
When the car is new, the engine needs
to be run in; therefore the engine oil
consumption can only be considered
stabilised after the first 5000 - 6000 km.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
ENGINE COOLANT
169)
83)
If the level is too low, unscrew the cap
of reservoir C and add the fluid
described in the "Technical
Specifications" chapter.
WINDSCREEN/REAR
WINDOW WASHER FLUID
170) 171)
If the level is too low, lift reservoir cap D
and add the fluid described in the
chapter "Technical Specifications".
IMPORTANT The headlight washer
system (present) will not operate when
the fluid level is low, even though the
windscreen/rear window washer
continues to operate.
BRAKE FLUID
172) 173)
84)
Check that the fluid is at the max. level.
If the fluid level in the reservoir is too
low, undo reservoir cap E and add the
fluid described in the chapter "Technical
Specifications".
IMPORTANT Carefully clean the cap of
the reservoir and the surrounding
surface. Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
IMPORTANT Brake fluid is hygroscopic
(i.e. it absorbs moisture). For this
reason, if the vehicle is mainly used in
areas with a high degree of
atmospheric humidity, the fluid should
be replaced at more frequent intervals
than specified in the "Scheduled
Servicing Plan".
AUTOMATIC
TRANSMISSION / TWIN
CLUTCH AUTOMATIC
TRANSMISSION
ACTUATION SYSTEM OIL
4)
The transmission control oil level should
only be checked at a Fiat Dealership.
200
SERVICING AND MAINTENANCE

Weights (kg) 1.4 Turbo MultiAir(**) (°)1.4 Turbo MultiAir(**) (°°)1.4 Turbo MultiAir(**) (°°°)
Unladen weight (with all fluids,
fuel tank filled to 90% and
without optional equipment)1320 1320 1430
Payload including the driver
(*)555 / 540(**)555 / 540(**)670
Maximum permitted loads
(***)
– front axle 1050 1050 1150
– rear axle 900 900 1000
– total 1875 1875 2100
Towable loads
– braked trailer 1200 1200 1200
– trailer without brakes 600 600 600
Maximum load on tow hitch
(trailer with brakes)60 60 60
Maximum load on roof
(****)50 50 50
(°)
Versions
with
manual
transmission
(°°)
Manual
transmission
versions
with
dual
clutch
(°°°)
Versions
with
AT 9
automatic
transmission
(*)
If
special
equipment
is
fitted
(sunroof,
tow
hitch,
etc.)
the
unladen
car
weight
increases,
thus
reducing
the
specified
payload
in
relation
to
the
maximum
permissible
loads.
(**)
Version
for
specific
markets
(***)
Loads
not
to

be
exceeded.
The
user
is
responsible
for
arranging
goods
in
the
luggage
compartment
and/or
on
the
load
platform
within
the
maximum
permitted
loads.
(****)

With
carrier
rack
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5000420045000100570042004d00560046001b000100550049><00460001004e00420059004a004e0056004e000100550050005800420043004d00460001004d0050004200450001004a005400010050004f004d005a00010042004d004d00500058004600450001004a00470001004a005500010045005000460054000100
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222
TECHNICAL SPECIFICATIONS
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Weights (kg) 1.6 MultiJet 2.0 Multijet
Versions without
AdBlue® (UREA)Versions with
AdBlue® (UREA)Versions without
AdBlue® (UREA)Versions with
AdBlue® (UREA)
Unladen weight (with all
fluids, fuel tank filled to
90% and without
optional equipment)1320
1410 / 1430
(°°)1495 1540
Payload including the
driver
(*)555 / 580(°°)510 605 510
Maximum permitted
loads
(***)
– front axle 1050 1050 1150 1150
– rear axle 900
900 / 950
(°°)1000 1000
– total
1875 / 1900
(°°)1920 / 1940(°°)2100 2050
Towable loads
– braked trailer
1200 / 900
(°°)


¡¡
1200 1200
– braked trailer 600 600 600 600
Maximum load on tow
hitch (trailer with brakes)60 60 60 60
Maximum load on
roof
(****)50 50 50 50
(°°)
Automatic
transmission
versions
with
dual
clutch
(*)
If
special
equipment
is
fitted
(sunroof,
tow
hitch,
etc.)
the
unladen
car
weight
increases,
thus
reducing
the
specified
payload
in
relation
to
the
maximum
permissible
loads.
(***)
Loads
not
to
be
exceeded.
The
user
should
carry
goods
in
the
luggage
compartment
and/on
load
carrying

platform
within
the
maximum
permitted
loads.
(****)

With
carrier
rack
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5000420045000100570042004d00560046001b000100550049><00460001004e00420059004a004e0056004e000100550050005800420043004d00460001004d0050004200450001004a005400010050004f004d005a00010042004d004d00500058004600450001004a00470001004a005500010045005000460054000100
4f005000550001004600590044004600460045000100550049>F
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224
TECHNICAL SPECIFICATIONS.BYJNVN
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1.4 Turbo
MultiAir(**)
(°)1.4 Turbo
MultiAir(**)
(°°)1.4 Turbo
MultiAir(**)
(°°°)Prescribed fuels and original lubricants
Fuel tank (litres) 48 48 48
Unleaded petrol with RON no lower than 95
(EN228 specifications)
including a reserve of (litres) 5 - 7 5 - 7 5 - 7
Engine cooling system (litres) 5.2 5.2 5.2Mixture of distilled water and PARAFLU
UP
50%(*)
Engine sump (litres) 3.2 3.2 3.2 SELENIA DIGITEK P.E.
Engine sump and filter (litres) 3.6 3.6 3.6 SELENIA DIGITEK P.E.
Gearbox casing/differential (litres) 1.8 2.1 6.0TUTELA TRANSMISSION GEARFORCE (versions
with manual transmission/dual clutch automatic
transmission) / TUTELA TRANSMISSION AS8
(versions with AT9 automatic transmission)
Idler unit (PTU) (litres) – – 0.4 TUTELA TRANSMISSION B-5X
Rear differential (litres) – – 0.6 TUTELA TRANSMISSION COMPAQ DRIVE
Hydraulic brake circuit (kg) 0.83 0.83 0.83 TUTELA TOP 4/S
Windscreen and rear window
washer fluid reservoir (litres)2.5 2.5 2.5Mixture of water and PETRONAS DURANCE
SC35
(**) Version for specific markets (°) Versions with manual transmission
(°°) Versions with dual clutch automatic transmission
(°°°) Versions with AT9 automatic transmission
(*) When the vehicle is used in particularly harsh weather conditions, we recommend using a mixture of 60% PARAFLU
UPand 40% demineralised water.
226
TECHNICAL SPECIFICATIONS

1.6 MultiJet 2.0 Multijet Prescribed fuels and original lubricants
Fuel tank (litres) 55 55
Diesel for motor vehicles (EN590 Specification)
including a reserve of (litres) 5 - 7 5 - 7
Engine cooling system (litres) 6.1 6.5Mixture of distilled water and PARAFLU
UP
50%(*)
Engine sump and filter (litres) 4.8 4.8SELENIA WR FORWARD 0W-30 (versions
without AdBlue®) / SELENIA WR FORWARD
0W-20 (versions with AdBlue®)
Gearbox casing/differential (litres)
1.8
(°)/ 2.1(°°)6.0(°°°)
TUTELA TRANSMISSION GEARFORCE (versions
with manual transmission/dual clutch automatic
transmission) / TUTELA TRANSMISSION AS8
(versions with AT9 automatic transmission)
Idler unit (PTU) (litres) – 0.4 TUTELA TRANSMISSION B-5X
Rear differential (litres) – 0.6 TUTELA TRANSMISSION COMPAQ DRIVE
Hydraulic brake circuit (kg) 0.83 0.83 TUTELA TOP 4/S
Windscreen and rear window
washer fluid reservoir (litres)2.5 2.5Mixture of water and PETRONAS DURANCE
SC35
AdBlue® tank (where provided)
capacity approximately (litres)13 13AdBlue® DIN 70 070 and ISO 22241-1
99) 100)
(*) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLUUPand demineralised water.
(°) Versions with manual transmission
(°°) Automatic transmission versions with dual clutch
(°°°) Versions with AT9 automatic transmission
IMPORTANT
99)
228
TECHNICAL SPECIFICATIONS
The distribution companies are responsible for the compliance of their product. Observe the precautions of storage and maintenance, in
order to preserve the initial qualities. The manufacturer will not recognise any guarantee in case of malfunctions and damage caused to the
car due to the use of not in accordance with regulations.
AdBlue
®

Use Features SpecificationOriginal fluids and
lubricantsApplications
Lubricants and
greases for drive
transmissionSynthetic lubricant.9.55550-AV5TUTELA TRANSMISSION
AS8
Contractual Technical
Reference N° F139.I11Lubricant for versions with
AT9 automatic gearbox
Fully synthetic oil with
dedicated additive.9.55550-SA1TUTELA CS SPEED
Contractual Technical
Reference N° F005.F98Lubricant for
electro-hydraulic actuator
(dual clutch automatic
transmission versions)
SAE 75W API GL4 grade
synthetic lubricant.9.55550-MZ6TUTELA
TRANSMISSION
GEARFORCE
Contractual Technical
Reference N° F002.F10Manual gearbox and
differential
Molybdenum disulphide
grease, for use at high
temperatures. N.L.G.I.
consistency 1-2.9.55580-GRAS IITUTELA ALL STAR
Contractual Technical
Reference N° F702.G07Wheel side constant
velocity joints
Grease for constant
velocity joints with low
friction coefficient.
N.L.G.I. consistency 0-1.9.55580-GRAS IITUTELA STAR 700
Contractual Technical
Reference N° F701.C07Differential side constant
velocity joints
Diesel fuel additiveAntifreeze additive for
diesel, with protective
action for diesel engines.PETRONAS DURANCE
DIESEL ART
Contractual Technical
Reference N° F601.L06To be mixed with diesel
(25 cc per 10 litres)
231

Use Features SpecificationOriginal fluids and
lubricantsApplications
Lubricants and
greases for drive
transmissionSAE 75W-90 API
GL5 grade synthetic
lubricant.9.55550-DA6TUTELA
TRANSMISSION B-5X
Contractual Technical
Reference N° F006.A14Transfer unit (PTU -
4x4 versions)
SAE 75W-90 API
GL5 grade synthetic
lubricant.9.55550-DA7TUTELA
TRANSMISSION
COMPAQ DRIVE
Contractual Technical
Reference N° F007.A14Rear differential
(4x4 versions)
Brake fluidSynthetic fluid for brake
and clutch systems.
Exceeds specifications:
FMVSS no. 116 DOT 4,
ISO 4925 SAE J1704.9.55597 or MS.90039TUTELA TOP 4/S
Contractual Technical
Reference N° F005.F15Hydraulic brakes and
hydraulic clutch controls
Protective agent for
radiatorsRed protective with
antifreeze action, based
on inhibited monoethyl
glycol with organic
formula. Exceeds CUNA
NC 956-16, ASTM D
3306 specifications.9.55523 or MS.90032PARAFLU
UP
Contractual Technical
Reference N° F101.M01Cooling circuits
proportions of use: 50%
water 50% PARAFLU
UP(**)
Windscreen/rear
window washer fluidMixture of spirits and
surfactants. Exceeds
CUNA NC
956-11 specifications.9.55522 or MS.90043PETRONAS DURANCE
SC 35
Contractual Technical
Reference N° F001.D16To be used diluted or
undiluted in screen
washer/wiper systems
AdBlue® additive for
diesel emissionsWater-UREA solutionDIN 70 070 and ISO
22241-1AdBlue®To be used for filling the
tank AdBlue® on vehicles
equipped with system of
Selective Catalytic
Reduction (SCR)
(**) When the vehicle is used in particularly harsh weather conditions, we recommend using a mixture of 60%PARAFLUUPand 40% demineralised water.
232
TECHNICAL SPECIFICATIONS
AdBlue®is a registered trademark of Verband der Automobilindustrie e.V. (VDA)