engine FIAT 600 2007 1.G Service Manual

116CAR MAINTENANCE
IMPORTANTIf the sound system
or car alarm systems are not installed
correctly, they can interfere with the
working of the electronic control
units. ELECTRONIC
CONTROL UNITS
When the car is being used normally,
special measures are not necessary.
The following instructions must be
followed very carefully, however, if
you work on the electrical system or
in cases where emergency starting is
necessary:
– Never disconnect the battery from
the electrical system while the engine
is running.
– Disconnect the battery from the
electrical system if you are recharg-
ing it.
– Never perform emergency starts
with a battery charger. Always use an
auxiliary battery.Modifications or repairs
to the electrical system
carried out incorrectly
and without bearing the features
of the system in mind can cause
malfunctions with the risk of fire.
– Be particularly careful when con-
necting the battery to the electrical
system. Ensure the battery posts are
connected up to the right leads (the
polarity is correct) and check that the
connection has been made properly.
– Do not connect or disconnect the
terminals of the electronic units while
the ignition key is at MAR.
– Do not check polarity through
sparking.
– Disconnect the electronic units if
you are electrically welding the car
body. Remove the units if tempera-
tures exceed 80°C (special operations
on the bodywork etc.).
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122CAR MAINTENANCE
Engine compartment
At the end of each winter season,
carefully clean the engine compart-
ment. Have this done at a garage. Leave the car in the open so that the
water can evaporate.
Do not wash the car after it has
been parked in the sun or while the
bonnet is hot: it could take the shine
off the paint.
Outside plastic parts must be
cleaned following the usual car wash-
ing procedure.
Where possible avoid parking the
car under trees; the resinous sub-
stances that certain species of tree
shed dull the paintwork and increase
the possibility of rust forming.
IMPORTANT Bird droppings
must be washed off immediately and
with great care as their acid is partic-
ularly aggressive.Detergents pollute wa-
ter. The car must there-
fore be washed in an area
equipped for the collection and
purification of the liquids used
while washing.
IMPORTANTThe engine com-
partment should be washed while the
engine is cold and with the ignition key
at STOP. After washing, make sure
that the various protections (e.g. rub-
ber boots and various guards) have
not be removed or damaged. To better protect the paintwork,
polish with specific protective wax.
When the paintwork tends to lose
its shine because of the build-up of
smog, use polish wax which has a
slightly abrasive as well as protective
action.
Windows
Use specific window cleaners to
clean the windows. Use very clean
cloths to avoid scratching the glass or
damaging its transparency.
IMPORTANT To prevent damage
to the electrical heater element, wipe
the inside of the heated rear window
gently in the same direction as the el-
ements.
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124TECHNICAL SPECIFICATIONS
T T
E E
C C
H H
N N
I I
C C
A A
L L
S S
P P
E E
C C
I I
F F
I I
C C
A A
T T
I I
O O
N N
S S
IDENTIFICATION DATA
CHASSIS MARKING
This is stamped on the bed plate in
the boot, on the right fig. 1.
It can be seen by lifting the carpet
and includes:
– vehicle model ZFA 187000
– chassis number.ENGINE MARKING
The marking is stamped on the cylin-
der block and includes the model and
the serial number.
MODEL PLATE
The plate fig. 2 bears the following
identification data:
B - Homologation number
C - Vehicle type code
D - Chassis number
E - Maximum vehicle weight fully
loadedF - Maximum vehicle weight fully
loaded with trailer
G - Maximum vehicle weight on
front axle
H - Maximum vehicle weight on rear
axle
I - Engine type
L - Body version code
M - Spare part code.
The plate is in the boot, on the left
fig. 3.
fig. 1
P4Q00080
fig. 2
P4Q01083
fig. 3
P4Q00100
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125TECHNICAL SPECIFICATIONS
BODYWORK PAINT
IDENTIFICATION PLATE
This plate fig. 4 is applied inside the
tailgate.
It bears the following data:
A - Paint manufacturer
B - Colour name
C - Fiat colour code
D- Respray and touch up code.
fig. 4
P4Q00082
187AXC1A 02
187CXC1A 1C 187A1.000
187A1.000
Versions Code Code
engine type bodywork version
S - Active
Van
ENGINE CODES - BODYWORK VERSIONS
ENGINE
GENERAL FEATURES
Engine code
Cycle
Number and layout of cylinders
Diameter x stroke mm
Total capacity cm3
Compression ratio
Max power (EEC): kW
HP
corresponding ratio rpm
Max torque (EEC): Nm
kgm
corresponding ratio rpm
Spark plugs
Fuel
187A1.000
Otto
4 in line
70 x 72
1108
9.6
40
54
5000
88
9.0
2750
NGK DCPR7E-N-10
BOSCH YR7DEU
Unleaded petrol
95 RON
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Modifications or repairs
to the fuel feed system
that are not carried out
properly or do not take the sys-
tem’s technical specifications
into account can cause malfunc-
tions leading to the risk of fire. FUEL SUPPLY IGNITION
Integrated multipoint electronic in-
jection and ignition system: a single
control units controls both function
processing injection time (for fuel me-
tering) and spark advance angle at the
same time.
SPARK PLUGS
The cleanness and soundness of the
spark plugs are very important for
keeping the engine efficient and pol-
luting emissions down.
The appearance of the spark plug, if
examined by an expert eyes, is a good
way of pinpointing a problem even if
it has nothing to do with the ignition
system. Therefore, if the engine has
problems, it is important to have the
spark plugs checked at a Fiat Deal-
ership.
TRANSMISSION
CLUTCH
Mechanically controlled without
travel-free pedal.
GEARBOX
Five forward gears and reverse with
synchromesh for front gear engage-
ment.
Cyclical gear reduction and differen-
tial assembly incorporated in the gear-
box.
Drive transmission to the front
wheels by means of drive shafts con-
nected to the differential assembly and
the wheels with CV joints. The spark plugs must be
changed at the times
specified in the
SERVICE
SCHEDULE
. Only use the type of
plugs indicated. If the heat ratio
is less than required or the life
specified is not guaranteed, prob-
lems can arise.
126TECHNICAL SPECIFICATIONS
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133TECHNICAL SPECIFICATIONS
CAPACITIES
Fuel tank:
including a reserve about:
Engine cooling system:
Engine sump:
Engine sump and filter:
Gearbox/differential casing:
CV joint cavities and boots
(each):
Front and rear brakes hydraulic circuit:
Windscreen and rear window
washer liquid reservoir: Prescribed fuel
Recommended products
Unleaded petrol with no less
than 95 R.O.N.
Mixture of distilled water and
PARAFLU UPat 50% (❑)
SELENIA 20 K
TUTELA CAR TECHNYX
TUTELA ALL STAR
TUTELA TOP 4
Mixture of water and TUTELA
PROFESSIONAL SC35fluid litres kg
38 –
7–
4–
3.1 2.8
3.5 3.1
2.4 2.15
– 0.08
0.4 –
1.8 –
(❑) For particularly hard climate conditions, we recommend use of a 60% PARAFLU UP and 40% demineralized water mixture.
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134TECHNICAL SPECIFICATIONS
FLUIDS AND LUBRICANTS
PRODUCTS WHICH MAY BE USED AND THEIR CHARACTERISTICS
Use
In case of use of non original SAE 10W-40 products, lubricants complying with ACEA A3 minimal performances required are acceptable. Using prod-
ucts with characteristics not even meeting ACEA A3 technical specifications for gasoline engines may cause serious damages to the engine, which are
not covered by warranty.
For very cold climate conditions, ask Fiat Dealership for the appropriate Selenia product to use.
Original fluids
and lubricants
SELENIA 20K
Contractual Technical
Reference N.° F405.N04 Petrol engine
lubricantsSpecifications of the lubricants and fluids to use for best car operation
SAE 10W-40 grade synthetic-based oil exceeding.
Qualification FIAT Change
According to
Service Schedale
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138INDEX
– front bulb replacement ..... 93
– rear bulb replacement ....... 95
– side bulb replacement ....... 94
Display of fuel cut
off activated .............................. 22
Doors ........................................... 45
Driving style ................................ 74
Economical driving .................. 75
Electric power assisted
steering ...................................... 61
Electric windows ........................ 46
Electronic control units ............ 116
Engine
Engine compartment
(washing) ................................... 122
Engine coolant level ................. 111
Engine oil
Engine oil consumption ............ 111
Engine oil level ............................ 110
– consumption ......................... 111
– level check ............................. 110
– Technical specifications ...... 125
– cooling .................................... 111
– features .................................. 126
– fluid level check .................... 110
– identification code ............... 124
– on/power supply .................. 127
EOBD (System) ........................... 60
EOBD system ............................. 60
Fiat Code (The system) ......... 4
Fiat CODE system ..................... 4
Filling the tank ............................ 68
Fog lights
– control .................................... 40
– direction ................................. 54
Front air bags ............................ 56
– front air bags ......................... 56
– general information ............. 58
– passenger front air bag ....... 57
Front fog lights
– bulb replacement ................ 94
– on/off button ......................... 40
Fuel ................................................ 68
– consumption ......................... 136
– fuel cut off switch ............... 41
– gauge ....................................... 21
Fuel consumption ...................... 136
Fuel cut off switch .............. 22-41
Fuel gauge .................................... 21
Fuses ............................................. 100
Gearbox
– type ......................................... 127
– use of the gearbox ............... 72
Government homologation
(remote control) ............... 9-139
Handbrake ......................... 72-126
Hazard warning lights
– controls .................................. 40
Head restraints ........................... 30
Headlights
– angle compensation ............. 53
– light beam direction ............ 53
Heated rear window ................. 40
Heater controls .......................... 33
Heating ......................................... 33
Horn ............................................. 41
Identification data .................... 124
Ignition switch ............................ 18
In an emergency ......................... 83
Instrument panel ........................ 20
Jack
– usage ................................ 87-102
– warnings ................................. 86
Keys ........................................... 4
– duplication ............................. 7
Knowing your car ....................... 6
Lubricants (specifications) .... 136
Luggage compartment .............. 47
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139INDEX
Main beam headlights
– bulb replacement ................ 92
– controls .................................. 37
– flashing .................................... 38
Manual climate control system
– climate control (cooling) .... 36
– controls .................................. 35
– maintenance .......................... 36
Milometer .................................... 21
Number plate lights .............. 95
On board instruments ........... 21
Paint ........................................... 121
Performance ............................... 131
Personalized adjustments ......... 29
Pretensioners .............................. 10
Protecting devices that reduce
emissions ................................... 76
Raising the vehicle .................. 102
Rear fog lamps
– bulb replacement ................ 95
– on/off button ......................... 40Rear screen washer
– controls .................................. 39
– fluid level ................................ 112
Rear view mirrors
– exterior .................................. 31
– interior ................................... 31
Rearscreen wiper
– blades ...................................... 118
– controls .................................. 39
– jets ........................................... 120
Restricting management
expenses .................................... 73
Reversing lights ........................... 95
Roof rack/ski rack ...................... 52
Rubber hoses ............................. 118
Seat belts
– general information ............ 11
– maintenance .......................... 12
– pretensioners ........................ 10
– transporting children
safely ....................................... 13
– usage ....................................... 7
Seats
– access to rear seats ............. 31– backrest adjustment ............ 30
– children (transporting) ....... 13
– cleaning ................................... 123
– lengthwise adjustment ........ 29
Side lights
– controls .................................. 37
– front bulb replacement ..... 93
– rear bulb replacement ....... 95
Signals for correct driving ........ 5
Snow chains ............................... 81
Spark plugs .................................. 126
Speedometer .............................. 21
Starting the engine
– emergency starting .............. 71-83
– ignition switch ....................... 18
– jump starting .................. 84-101
– procedure for starting ........ 70
– to switch off the engine ...... 71
– warming up the engine
once started .......................... 70
Steering ................................. 61-129
Steering lock ............................... 18-72
Steering wheel levers
– left lever ................................. 37
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PROVISIONS FOR THE PROCESSING OF A VEHICLE
AT THE END OF ITS LIFE-CYCLE
For years now Fiat has been developing its global commitment towards the safeguarding and protection of the Environment through the
continuous improvement of its production processes and the making of increasingly more “eco friendly” products. With a view to guar-
anteeing the best possible service to clients in full observance of environmental standards and in response to the obligations imposed by
European Directive 2000/53/EC on end-of-life vehicles, Fiat offers its clients the possibility to hand in their vehicle* at the end of its life
span without additional costs.
The European Directive, in fact, provides for the take-back of the vehicle without the last holder or owner of the same incurring
expenses due to the fact that the market value of the vehicle is zero or negative. In particular, in almost all of the countries of the
European Union, up until 1st January 2007, take-back of the vehicle free of charge only applies to vehicles registered from 1 July 2002
on, while, from 2007 on, take-back will be carried out free of charge, independently of the year of registration, provided that the vehicle
still contains all its essential component parts (especially engine and body) and is free from additional waste materials.
Our contracted network of authorised treatment facilities has been carefully selected in order to provide a quality service to our cus-
tomers by de-polluting and recycling “End of Life Vehicles” to approved environmental standards. To find out the location of your near-
est authorised treatment facility, offering free of charge take-back, simply contact one of our dealers or refer to the Fiat web site or call
the toll free number 00800 3428 0000.
*
Passenger transportation vehicles to seat a max. of nine persons, having a total admissible weight of 3.5 t
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