clutch FIAT BARCHETTA 2003 1.G Owners Manual

ENGINE START-UP
Make sure the handbrake is pulled up; put the gear lever into neutral; press the clutch pedal down to the floor
without touching the accelerator, then turn the ignition key to AVVand release it as soon as the engine
starts.
2
MUST BE READ!
REFUELLING
Only refuel with unleaded petrol with octane rating (RON) no less than 95.


K
PARKING OVER INFLAMMABLE MATERIAL
When functioning normally, the catalytic converter reaches high temperatures. For this reason do not park
the car over inflammable material, grass, dry leaves, pine needles, etc.: fire hazard.
PROTECTING THE ENVIRONMENT
A system for continuously monitoring emission system components to ensure greater environmental protec-
tion is fitted in your car.
U

68
If warning light ¢remains lit
together with the warning light
U
when the ignition key is at MAR,
turn the key toSTOPand then to
MAR; if the warning light still
remains lit, try with the other keys
provided with the car.
If you are still unable to start the
engine, follow the emergency startup
procedure (see “Emergency startup”
in the section “In an emergency”)
and go to the nearestFiat
Dealership immediately.
IMPORTANTDo not leave the
ignition key at MARwhen the
engine is off.
STARTING
THE ENGINE
The engine may seem noisier than
usual during the first seconds after
startup, especially after a long period
of inactivity. This phenomenon is
characteristic of hydraulic tappets,
and does not affect the functioning
and reliability of the engine: this par-
ticular timing system has been select-
ed for the Fiat barchetta engine to
reduce the number of maintenance
interventions necessary.IMPORTANT It is important that
the accelerator is never pressed until
the engine is started.
1) Make sure the handbrake is on.
2) Put the gear lever in neutral.
3) Press the clutch pedal right
down, without touching the acceler-
ator pedal.
4) Turn the ignition key to AVV
and let it go the moment the engine
starts.
If the engine does not start at the
first attempt, return the ignition key
to STOPbefore trying to start the
engine again.
It is dangerous to let the
engine run in a garage or
other closed area. The engine con-
sumes oxygen and gives off carbon
dioxide, carbon monoxide and oth-
er poisonous fumes.
WARNING
Never touch the high ten-
sion cables (spark plug
cables) when the engine is run-
ning.
WARNING

71
GEAR USE
To engage the gears, press down
the clutch and put the gear lever into
one of the positions shown in the
diagram infig. 2(the diagram is also
on the gear lever knob).
IMPORTANT The car can be put
in reverse only when it has com-
pletely stopped moving. With engine
running, before engaging the reverse,
wait at least 2 seconds with clutch
pedal completely pressed down to
prevent damage and grating of gears.
Do not drive with your
hand resting on the gear
stick as the force exerted,
even if only slight, could lead to
premature wearing of the gear-
box internal components.
fig. 2
P5S00679m
SAFE DRIVING
In designing the Fiat barchetta, Fiat
has made every effort to come up with
a car able to provide driver and pas-
senger with top-class levels of safety.
Nevertheless it is always the behaviour
of the person at the wheel that de-
termines road safety.
Below you will find some simple tips
to help you travel in safety under dif-
ferent conditions. You will no doubt
be familiar with many of them already
but it will be useful to read them all
carefully.
You must push the clutch
pedal fully down to change
gear properly. It is therefore essen-
tial that there is nothing under the
pedals: make sure mats are lying
flat and do not get in the way.
WARNING

72
BEFORE GETTING BEHIND
THE WHEEL
– Make sure all lights including the
headlights are working properly.
– Adjust the position of the seats,
steering wheel, driving and door mir-
rors properly for the best driving
position.
– Carefully adjust head restraints
so the back of the head and not the
nape of the neck is supported.
– Make sure that nothing (mats
etc.) gets in the way of the pedals
when they are pushed down.
– Adjust the height of the seat
belts, adapting them to your height
(see indications given in the chapter
“Getting to know your car - seat
belts”).
– Make sure that any child restraint
systems (child seats, carriers, etc.)
are properly fixed.– Stow objects in the luggage com-
partment with care to prevent them
from being thrown forwards in the
event of an accident.
– Make sure that any child restraint
systems are properly fixed. If the
child seat is installed when a passen-
ger airbag is fitted, make sure it is
facing forwards, and position the car
seat as far back as possible.
– Do not eat a heavy meal before
travelling. Light eating will help keep
your reflexes prompt. Above all, do
not have anything alcoholic to drink.
– Remember to check what is spec-
ified in the “Repeated checks and
checks before long trips” in this sec-
tion.WHEN TRAVELLING
– The first rule of safe driving is
prudence.
– Prudence also means putting
yourself into a position where you
can predict wrong or imprudent
behaviour of other drivers.
– Stick closely to the rules of the
road in the particular country where
the car is being driven and, above all,
do not exceed speed limits.
– Do not drive with your foot rest-
ing on the clutch pedal as this will
quickly wear the clutch out.
– Ensure that, besides yourself, all
the other passengers in the car have
their seat belts fastened, that chil-
dren are sitting in the appropriate
child seats and any animals are in
special compartments.
– You should be physically fit and
mentally alert before setting out on
long journeys.

77
Electric devices
Use the electrical devices for the
necessary time only. The heated rear
window, supplementary lights, wind-
screen wipers, heating system blow-
er require large amounts of energy
and, increasing the request for pow-
er also increase fuel consumption (up
to +25% when driving in towns).
Air conditioner
The air conditioner is an additional
load which greatly affects the engine
leading to higher consumption (on av-
erage up to +20%). When the tem-
perature outside the vehicle permits
it, use the air vents.
Spoilers
The use of aerodynamic optional
extras which are not certified for
specific use on the vehicle may
reduce the aerodynamic penetration
of the car and increase consumption.STYLE OF DRIVING
Starting
Do not warm the engine when the
vehicle is stationary or at high or low
revs: in this way the engine will warm
up gradually increasing consumption
and emissions. You should drive off
slowly straight away avoiding high revs,
so that the engine will warm up more
quickly.
Unnecessary actions
Avoid revving the engine when
stopped at traffic lights or before
switching off the engine and avoid dou-
bling the clutch as these actions have
no purpose on modern cars and only
increase consumption and pollution.
Gear selection
As soon as the traffic and road con-
ditions allow it, shift to a higher gear.
Using a lower gear to liven up accel-
eration greatly increases consumption.
In the same way, improper use of the
higher gears will increase consump-
tion, emissions and wear and tear on
the engine.Top speeds
Fuel consumption increases consid-
erably as speed increases. For exam-
ple, when accelerating from 90 to 120
kph, fuel consumption increases by
about +30%. Your speed should be
kept as even as possible and superflu-
ous braking and acceleration avoided
as this increases both consumption
and emissions. A “soft” way of driving
should be adopted by attempting to
anticipate manoeuvres to avoid immi-
nent danger and to maintain a safe dis-
tance from the vehicle in front in or-
der to avoid braking sharply.
Acceleration
Accelerating violently increasing the
revs will greatly affect consumption
and emissions: acceleration should be
gradual and should not exceed the
maximum torque.

139
TRANSMISSION
CLUTCH
Self-adjusting with no pedal free trav-
el.
GEARBOX
Five forward speeds and reverse with
synchromesh for forward gear en-
gagement. SERVICE AND EMERGENCY
BRAKES
Front: disc, floating calliper type with
a master cylinder for each wheel.
Rear: disc type with floating calliper.
Cross-over hydraulic circuit control.
8" vacuum servo brakes.
Four-channel, four-sensor ABS sys-
tem (where fitted).
Automatic take up of clearance due
to friction lining wear.
Electronic brake corrector (EBD sys-
tem).
HANDBRAKE
Controlled by a lever working me-
chanically on the rear brake callipers.
BRAKES
Water, ice and salt sprin-
kled on the roads can de-
posit on the brake discs and reduce
the effectiveness braking the first
time they are used.
WARNING
Be careful when fitting
spoilers, alloy rims and af-
ter-market wheel caps: they could
reduce ventilation and effectiveness
in the event of abrupt and repeat-
ed braking or when driving down hill
for a long time.
WARNING

Transmission lubricants
and grease
146
Specifications of fluids and lubricants to use
for best car operation
Synthetic oil SAE 75W-80 EP. It complies with the
specifications API GL5, MIL - L - 2105 D LEV.
ATF DEXRON II D LEV, SAE 10W oil type
Molybdenum disulphide, lithium-soap based grease,
water resistant, NLGI = 2 consistency
Synthetic fluid, NHTSA n° 116, DOT 4, ISO 4925
SAE J 1703, CUNA NC 956 - 01
Protective with anti-freeze action, for inhibited mono ethylene
glycol based cooling systems, CUNA NC 956 - 16
Alcohol and surfactants mixture CUNA NC 956 - IIRecommended fluids
and lubricants
TUTELA CAR
ZC 75 SYNTH
TUTELA GI/A
TUTELA MRM 2
TUTELA TOP 4
PARAFLU
11
TUTELA
PROFESIONAL
SC 35Applications
Manual gearbox
and differentials
Hydraulic power
steering
CV joints
Hydraulic brake
and clutch
Proportion: 50-50 mix
down to –35°C
To be used pure or
diluted in windshield
wiper washing systems Use
Brake liquid
Radiator antifreeze
Windscreen/
window washer fluid

159
INDEX
ABS ........................................... 56
Accessories purchased
by the owner .............................. 82
Accessory installation......... 149
Air cleaner................................... 122
Air recirculation ......................... 36
Airbags
– general information ............ 60
– switching the passenger side
airbag off .............................. 59
Ashtray ......................................... 43
Battery
– jump starting ................ 85-105
– liquid level ............................ 123
– recharging ............................. 105
Bodywork
– maintenance ......................... 130
– paint identification plate .... 137
– versions ............................... 137
Bonnet .......................................... 53
Boot
– opening/closing.................... 55
Brake fluid level .......................... 121Brake lights .................................. 96
Brakes
– fluid level............................... 121
– service and emergency
brakes .................................... 139
Bulb replacement ....................... 91
Car maintenance................. 111
Capacities ............................. 64-144
Catalytic converter .................. 66
Ceiling light.................................. 42
– bulb replacement ............... 98
Cellular phone setup................. 63
Central door locking................. 44
Cheap running ............................ 78
Children (safety) ........................ 24
Cigar lighter ................................ 43
Climate control system ............ 36
– controls................................. 36
– maintenance ......................... 130
Clutch ........................................... 139
CO
2emissions ........................... 147
Containing running costs
and pollution ........................... 76
Dashboard ................................ 7Defrosting.................................... 35
Demisting..................................... 35
Digital clock ................................ 29
Dimensions ................................ 142
Dipped-beam headlights
– controls ............................... 38
– bulb replacement ............... 93
Direction indicators
– controls ............................... 39
– front bulb replacement ..... 94
– rear bulb replacement ...... 95
– side bulb replacement ...... 95
Doors ........................................... 44
Driving your car..................... 67
Electric windows ..................... 45
Electronic alarm.................. 13-150
Electronic control units............ 125
Engine
– cooling................................... 138
– fuel feed/ignition ................. 138
– identification code .............. 136
– lubrication ............................ 138
– specifications........................ 137
Engine compartment washing . 132