Air con FIAT BRAVO 2008 2.G Workshop Manual

167
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
WHEN NEEDING TO
CHANGE A BULB
GENERAL INSTRUCTIONS
❒ When a light is not working, check that
the corresponding fuse is intact before
changing a bulb. For the location of fus-
es, refer to the paragraph “If a fuse
blows” in this section;
❒ Before changing a bulb check the con-
tacts for oxidation;
❒ Burnt bulbs must be replaced by oth-
ers of the same type and power;
❒ Always check the height of the head-
light beam after changing a bulb.Halogen bulbs must be han-
dled touching only the metal-
lic part. If the transparent bulb
is touched with the fingers, its
lighting intensity is reduced and life of
the bulb may be compromised. If
touched accidentally, rub the bulb with
a cloth moistened with alcohol and al-
low to dry.
Modifications or repairs to
the electrical system (elec-
tronic control units) carried out in-
correctly and without bearing the fea-
tures of the system in mind can cause
malfunctions with the risk of fire.
WARNING
Due to high voltage, the bulb
of (Bi-Xenon) gas-discharge
headlights must only be replaced by
experts: danger of death! Contact Fi-
at Dealership.
WARNING
IMPORTANT The headlight inner surface
may be lightly misted over: this is not a
fault but a natural fact due to low tem-
perature and the level of air humidity. It
will disappear as soon the headlights are
turned on. The presence of drops inside
the headlights means water infiltration,
therefore contact Fiat Dealership.
Halogen bulbs contain pres-
surised gas which, if broken,
may cause small fragments of glass to
be projected outwards.
WARNING
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Before replacing a fuse, make
sure the ignition key has been
removed and that all the oth-
er services are switched off
and/or disengaged.
178
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
If a general fuse (MEGA-
FUSE, MIDI-FUSE, MAXI-
FUSE) cuts in, do not attempt any re-
pair and contact a Fiat Dealership.
WARNING
If a fuse blows again, contact
a Fiat Dealership.
WARNING
IF A FUSE BLOWS
GENERAL
The fuse is a protective device for the
electric system: it comes into action (i.e.
it cuts off) mainly due to a fault or im-
proper action on the system.
When a device does not work, check the
efficiency of its fuse: the conductor ele-
ment A-fig. 47must be intact. If not, re-
place the fuse with one of the same amp
rating (same colour).
B: undamaged fuse
C: fuse with damaged filament.
To replace a fuse, use the pliers Dhooked
to the fusebox on the dashboard.Never replace a fuse with
metal wires or anything else.
fig. 47F0Q0220m
Never replace a fuse with
another with a higher amp
rating, DANGER OF FIRE.
WARNING
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186
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
COMPONENTS FUSE AMPERE FIGURE
Power sunroof motor F46 20 49
Front power window (left side) F47 20 49
Front power window (right side) F48 20 49
Emergency control panel (illumination)/Central right and left branch
control panel (illumination, ASR switch)/
Controls on steering wheel (illumination)/Control panel on front
ceiling light (illumination)/Volumetric protection alarm system control
unit (deactivation)/Power sunroof (control unit,
control illumination)/rain sensor/daylight sensor on
driving mirror/Front seat warming activation controls F49 5 49
Air bag control unit (NAB) F50 7.5 49
Internal cooling unit system/Sound system presetting/
Connect Nav +/Blu&Me system control unit/Parking sensor
control unit (NSP)/Air quality sensor (AQS)/Automatic
air-conditioner/Electric door mirrors (moving, folding)/
Tyre pressure monitoring control unit (CPP) F51 5 49
Rear window wiper F52 15 49
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191
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
SCHEDULED SERVICING ................................................ 192
SERVICE SCHEDULE........................................................... 193
ROUTINE MAINTENANCE ............................................. 197
HEAVY-DUTY ...................................................................... 197
CHECKING FLUID LEVELS................................................ 198
AIR CLEANER/POLLEN FILTER ...................................... 204
BATTERY................................................................................ 204
WHEELS AND TYRES......................................................... 206
RUBBER HOSES.................................................................... 207
WINDSCREEN/REAR WINDOW WIPERS................... 207
BODYWORK........................................................................ 209
INTERIORS ............................................................................ 211
CC C
A A
R R
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
191-212 BRAVO GB 29-10-2008 12:33 Pagina 191

IMPORTANT The Programmed Mainte-
nance coupons are specified by the Man-
ufacturer. The failure to have them car-
ried out may invalidate the warranty.
Scheduled Servicing is performed by all Fi-
at Dealership, at pre-established times.
If during each operation, in addition to the
ones programmed, the need arises for fur-
ther replacements or repairs, these may
be carried out only with the explicit agree-
ment of the Customer.IMPORTANT You are advised to contact
Fiat Dealership in the event of any minor
operating faults, without waiting for the
next service coupon.
If your car is used frequently for towing,
the interval between one service coupon
and the other must be reduced.SCHEDULED SERVICING
Correct maintenance is essential for en-
suring long car life under the best condi-
tions.
This is why Fiat has programmed a series
of checks and maintenance operations
every 30.000 km or 35.000 km (1.6 Mul-
tijet and 2.0 Multijet versions).
It is however important to remember that
scheduled servicing does not completely
cover all the car’s requirements: also in
the initial period before 30.000 km or
35.000 km (1.6 Multijet and 2.0 Multijet
versions) service coupon and later, be-
tween one coupon and another, ordinary
care is still required such as for example
routine check and topping up the level of
fluids, tyre pressure check, etc...
192
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
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194
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
Thousands of km
Check exhaust emissions (petrol versions)
Check emissions/fumes (1.9 Multijet 8V - 1.9 Multijet 16V versions)
Check operation of engine control systems
(by means of test interface)
Replace accessory drive belt/s
Replace toothed timing belt (petrol versions) (*)
Replace toothed timing belt (1.9 Multijet 8Vversions) (*)
Replace toothed timing belt (1.9 Multijet 16Vversions) (*)
Replace spark plugs (petrol versions)
Replace fuel filter (1.9 Multijet 8V - 1.9 Multijet 16V versions)
Replace air filter cartridge (petrol versions)
Replace air filter cartridge (1.9 Multijet 8V - 1.9 Multijet 16V versions)
Replace engine oil and oil filter (petrol versions)
(or every 24 months)
Change engine oil and oil filter (
1.9 Multijet 8V - 1.9 Multijet 16V
versionswithout DPF) (or every 24 months)
Change engine oil and oil filter
(1.9 Multijet 8V - 1.9 Multijet 16V versionswith DPF) (**)
Change brake fluidr (or every 24 months)
Change pollen filter (or every 15 months)
(*) Irrespective of mileage, the timing drive belt must be replace every 4 years for heavy duty applications, cold climates, town use, long
periods idling) or at least every 5 years.
(**) The engine oil and oil filter should be changed depending on their actual condition, which is indicated by a warning light/message on the control panel or at
least every 2 years.
For 1.4 T-JET versions, in order to ensure correct operation and avoid significant damages to the engine, it is mandatory:
- to use spark plugs specifically certified for the T-JET engine only, of the same type and brand (see paragraph “Engine”);
- to replace the plugs as often as required by the Programmed Maintenance Plan;
- we recommend to refer to the Fiat Dealership.
If the car is used mainly on urban routes or if the yearly kilometres travelled are less than 10,000 km, the engine oil and filter must be changed every 12 months.
30 60 90 120 150 180
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196
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
Thousands of km
Check emissions/fumes
Check operation of engine control systems
(by means of test interface)
Replace accessory drive belt/s
Replace toothed timing belt (*)
Replace fuel filter
Replace air filter cartridge
Change engine oil and oil filter (versions without DPF)
(or every 24 months)
Change engine oil and oil filter (versions with DPF) (**)
Change brake fluid (or every 24 months)
Change pollen filter (or every 15 months)
(*) Irrespective of mileage, the timing drive belt must be replace every 4 years for heavy duty applications, cold climates, town
use, long periods idling) or at least every 5 years.
(**) The engine oil and oil filter should be changed depending on their actual condition, which is indicated by a warning light/mes-
sage on the control panel or at least every 2 years.35 70 105 140 175
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197
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
ROUTINE
MAINTENANCE
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒light system operation (headlights, di-
rection indicators, hazard lights, etc.);
❒windscreen wiper/washer operation
and windscreen/rear window blade
position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Sele-
nia, products, designed and produced
specifically for Fiat cars (see table “Ca-
pacities” in section “Technical specifica-
tions”).
HEAVY-DUTY
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. door-to-
door deliveries) or in case of a long
term inactivity;
❒driving in the city;
carry out the following checks more fre-
quently than required in the Service
Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒check battery charge and fluid level
(electrolyte) (only to be carried out by
skilled personnel or at Fiat Dealership
– see also paragraph “Battery” in this
section);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
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204
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
REPLACING THE BATTERY
If required, replace the battery with a gen-
uine spare part having the same specifi-
cations.
If a battery with different specifications is
fitted, the service intervals given in the
“Service schedule” in this section will no
longer be valid.
Refer to the instructions provided by the
battery manufacturer.
The liquid in the battery is
poisonous and corrosive.
Avoid contact with eyes and skin. Do
not bring naked flames or possible
sources of sparks near to the battery:
risk of fire and explosion.
WARNING
Running the battery with
low fluid level can damage
the battery beyond repair and could
also cause its explosion.
WARNING
Incorrect fitting of electrical
and electronic accessories can
seriously damage the car. If af-
ter buying the car, you want
to install electric accessories which re-
quire permanent electric supply
(alarm, free-hand phone kit, etc.) con-
tact Fiat Dealership whose qualified
personnel, in addition to suggesting the
most suitable devices, will evaluate the
overall electric absorption, checking
whether the car electric system is ca-
pable of withstanding the load re-
quired, or whether it should be inte-
grated with a more powerful battery.
Make sure that the highly cor-
rosive brake fluid does not drip
onto the paintwork; if it does,
wash it off immediately with
water.
Symbol π, on the container
indicates synthetic brake flu-
id, distinguishing it from the mineral
kind. Using mineral fluids irreversibly
damages the special braking system
rubber seals.
WARNING
Brake fluid is poisonous and
highly corrosive. In the event
of accidental contact, wash the parts
involved immediately with neutral
soap and water, then rinse thor-
oughly. Call the doctor immediately
if the fluid is swallowed.
WARNING
AIR CLEANER/
POLLEN FILTER
Air cleaner or pollen filter replacement
shall be carried out at Fiat Dealership.
BATTERY
The battery is of the “Limited mainte-
nance” type: under normal conditions of
use the electrolyte does not need topping
up with distilled water.
However, to make sure that it is in effi-
cient conditions at routine intervals have
it checked at Fiat Dealership only.
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207
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
Remember that road holding
depends also on the correct
tyre inflating pressure.
WARNING
If the pressure is too low the
tyre overheats and this can
cause it serious damage.
WARNING
Do not cross switch the
tyres, moving them from the
right of the car to the left and vice
versa.
WARNING
Never submit alloy rims to
repainting treatments re-
quiring to use temperatures exceed-
ing 150°C since the mechanical prop-
erties of the wheels could be im-
paired.
WARNING
RUBBER HOSES
As far as the brake system and fuel rubber
hoses are concerned, carefully follow the
“Service schedule” in this section.
Indeed ozone, high temperatures and pro-
longed lack of fluid in the system may
cause hardening and cracking of the hoses,
with possible leaks. Careful control is
therefore necessary.
WINDSCREEN/
REAR WINDOW
WIPERS
BLADES
Periodically clean the rubber part using
special products; TUTELA PROFES-
SIONAL SC 35is recommended.
Change the blades if the rubber edge is
warped or worn out. You should in any case
change them approximately once a year.
A few simple notions can reduce the pos-
sibility of damage to the blades:
❒ if the temperature fall below zero,
make sure that ice has not frozen the
rubber against glass. If necessary, thaw
using an antifreeze product;
❒ remove any snow from the glass: in ad-
dition to protecting the blades, this pre-
vents effort on the motor and over-
heating;
❒do not operate the windscreen and
rear window wipers on dry glass.
Driving with worn wiper
blades is a serious hazard,
because visibility is reduced in bad
weather.
WARNING
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