engine FIAT BRAVO 2008 2.G Workshop Manual

150
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
WARNING
LIGHTS AND
MESSAGES
EBD SYSTEM
FAILURE
(red)
(amber)
The turning on at the same time of warn-
ing lights
xand >with the engine run-
ning indicates an EBD system failure or
that the system is unavailable; in this case
heavy braking may cause the rear wheels
to lock before time, with the possibility of
skidding.
Drive with the utmost care to the near-
est Fiat Dealership to have the system
checked.
The display will show the dedicated mes-
sage.
x>
CAR PROTECTION
SYSTEM FAILURE -
FIAT CODE
(amber)
ALARM FAILURE
(where provided)
(amber)
THEFT ATTEMPT
(amber)
Car protection system failure -
Fiat Code
Turning the key to MARthe warning light
shall flash only once and then go off.
The turning on of the warning light (or the
symbol on the display) glowing steadily,
with the ignition key at MAR, indicates a
probable failure (see “Fiat Code system”
in section “Dashboard and controls”).
The display will show the dedicated mes-
sage.
IMPORTANT The turning on at the same
time of warning lights
Uand Y(or sym-
bol on display) indicates a failure of the Fi-
at CODE system.
Y
If with the engine running the warning lightYflashes, this means that the car is not
protected by the engine immobilising de-
vice (see “Fiat Code system” in section
“Dashboard and controls”).
Contact Fiat Dealership to have all the
keys memorised.
Alarm failure (where provided)
The turning on of the warning light (or
symbol on display) indicates a failure in the
alarm system. Contact Fiat Dealership as
soon as possible.
The display will show the dedicated mes-
sage.
Theft attempt
The turning on of the warning light (or
symbol on display) indicates an attempt of
break-in. Contact Fiat Dealership as soon
as possible.
The display will show the dedicated mes-
sage.
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SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
ENGINE STARTING ........................................................... 156
IF A TYRE IS PUNCTURED............................................... 157
QUICK TYRE REPAIR KIT
FIX & GO automatic ........................................................... 163
WHEN NEEDING TO CHANGE A BULB ................... 167
IF AN EXTERIOR LIGHT BURNS OUT.......................... 170
IF AN INTERIOR LIGHT BURNS OUT.......................... 175
IF A FUSE BLOWS................................................................ 178
IF THE BATTERY IS FLAT .................................................. 188
JACKING THE CAR............................................................. 189
TOWING THE CAR ........................................................... 189
II I
N N
A A
N N
E E
M M
E E
R R
G G
E E
N N
C C
Y Y
In an emergency we recommend that you call the toll-free number found on the
Warranty Booklet. You can also connect to the site www.fiat.com
to search for the nearest Fiat Dealership point
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156
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
ENGINE STARTING
EMERGENCY START-UP
If the instrument panel warning light
Yturns on glowing steadily, contact im-
mediately Fiat Dealership.
JUMP STARTING
If the battery is flat, it is possible to start
the engine using an auxiliary battery with
the same capacity or a little higher than
the flat one.
Proceed as follows fig. 1:
❒ Connect positive terminals (+ near the
terminal) of the two batteries with a
jump lead;
❒ With a second lead, connect the nega-
tive terminal (–) of the auxiliary battery
and to an earthing point
Eon the en-
gine or the gearbox of the car to be
started;
❒ Start the engine;
❒ When the engine has been started, re-
move the leads reversing the order
above.If after a few attempts the engine does not
start, do not insist but contact the near-
est Fiat Dealership.
IMPORTANT Do not directly connect the
negative terminals of the two batteries:
sparks could ignite the flammable gas from
the battery. If the other battery is fitted in
another car, prevent accidental contacts
between the metal parts of the two cars.BUMP STARTING
Never bump start the engine (by pushing,
towing, or coasting downhill) as this could
cause fuel to flow into the catalytic ex-
haust system and damage it beyond repair.
IMPORTANT Remember that the servo-
brake and electrical power steering sys-
tem are not operating until the engine is
started, a greater effort will therefore be
required to press the brake pedal or turn
the steering wheel.
fig. 1F0Q0733m
Under no circumstances
should a battery charger be
used to start the engine: it
could damage the electronic
systems and in particular the ignition
and injection control units.
Do not carry out this proce-
dure if you lack experience;
if it is not done correctly it can cause
very intense electrical discharges. In
addition, the fluid contained in the
battery is poisonous and corrosive.
Avoid contact with skin and eyes. You
are also advised not to put naked
flames or lighted cigarettes near the
battery and not to cause sparks.
WARNING
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SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
Please note:
❒the jack weight is 1,76 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired: if it breaks
it must be replaced with a new genuine
jack;
❒no tool other than its cranking device
may be fitted on the jack.
fig. 2
B
A
F0Q0732m
fig. 3F0Q0392m
fig. 4F0Q0393m
❒for versions with Fix&Go automatic or
take the tool kid from the luggage com-
partment;
❒for versions with small spare wheel, un-
screw the retaining device E-fig. 3, take
the tool kit F, place near to the wheel
to be replaced and then take the small
spare wheel G;
❒remove wheel hubcap H-fig. 4(ver-
sions with steel rims) or remove the
hub cap (versions with alloy rims);
To change a wheel proceed as follows:
❒Stop the car is a position that is not
dangerous for oncoming traffic where
you can change the wheel safely. The
ground should be flat and adequately
firm;
❒turn the engine off and pull up the hand-
brake; engage first gear or reverse;
❒use the handle A-fig. 2to remove the
piece of stiff cover B; loosen the clamp-
ing device E-fig. 3;
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SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
FOR CHECKING AND
RESTORING PRESSURE ONLY
The compressor can be also used just for
restoring pressure. Disconnect the quick
connection and connect it directly to the
tyre valve fig. 16; in this way the cylinder
is not connected to compressor and the
sealing fluid will not flow into the tyre. CYLINDER REPLACEMENT
PROCEDURE
To replace the cylinder proceed as fol-
lows:
❒disconnect connection B-fig. 17;
❒turn counter-clockwise the cylinder to
replace and raise it;
❒fit the new cylinder and turn it clock-
wise;
❒connect connection Bto the cylinder
and fit the transparent tube Ainto the
proper space.
fig. 16F0Q0517mfig. 17F0Q0512m
❒if at least 1.8 bar pressure is read, re-
store proper pressure (with engine
running and handbrake on) and restart;
❒drive with the utmost care to the near-
est Fiat Dealership.
It is of vital importance to
communicate that the tyre
has been repaired using the quick tyre
repair kit. Hand the instruction
brochure to the personnel charged
with treating the tyre repaired with
the kit.
WARNING
If the pressure falls below 1.8
bars, do not drive any fur-
ther: the quick tyre repair kit Fix & Go
automatic cannot guarantee proper
hold because the tyre is too much
damaged. Contact Fiat Dealership.
WARNING
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SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
FUSE LOCATION
The vehicle fuses are grouped in three
control units:
❒instrument dashboard fuse control
unit;
❒fuse control unit in engine compart-
ment;
❒fuse control unit in luggage compart-
ment;
fig. 49F0Q0266m
fig. 48F0Q0727m
Fuse box on the dashboard fig. 49
To gain access to the fuses in the fuse box
on the dashboard, loosen the three fas-
tening screw A-fig. 48and remove the
cover B.
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SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
Fuse box next to the battery fig. 51
To gain access to the fuse box next to the
battery, press the retainers A-fig. 50and
remove the protection cover B.
fig. 51F0Q0026m
fig. 50F0Q0498m
If you need to wash the en-
gine compartment, take care
not to directly hit the engine
compartment control unit
with the water jet.
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SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
COMPONENTS FUSE AMPERE FIGURE
Single-tone horn F10 10 51
Engine diagnosis system secondary loads
(lambda sensor, canister solenoid valve, PDA system solenoid valve,
EGR solenoid valve, throttle solenoid valve, VGT solenoid valve,
glow plug warming control unit) F11 15 51
Headlamp alignment correction system
(versions with gas discharge headlights) F13 15 49
Headlight alignment correction system
(versions with halogen headlights) F13 7.5 49
Engine control unit (NCM) F16 7.5 51
Engine control unit (NCM) F17 10 51
Engine control unit (NCM) F18 10 51
Conditioner compressor F19 7.5 51
Headlight washer motor pump F20 20 51
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SAFETY
DEVICES
CORRECT USE
OF THE CAR
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LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
COMPONENTS FUSE AMPERE FIGURE
Fuel motor pump on tank F21 15 51
Engine diagnosis system primary loads (injectors, ignition coils) F22 15 51
Engine diagnosis system primary loads
(injectors, ignition coils, engine control unit for diesel versions) F22 20 51
Braking system control unit (NFR) (electronic control unit, solenoid valves) F23 30 51
Electric steering control unit (NGE) F24 7.5 51
Remote switch coils on fuse box in engine compartment (CVM)/
Body Computer control unit (NBC) F31 5 49
Hi-Fi system subwoofer F32 15 49
Rear left power window F33 20 49
Rear right power window F34 20 49
Brake pedal control (normally closed contact NC)/
water in diesel fuel sensor/flow meter F35 5 49
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SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
fig. 55
B
F0Q0730m
fig. 56F0Q0731m
Before starting to tow, turn
the ignition key to MAR and
then to STOP. Do not remove the
key. If the key is removed, the steer-
ing lock engages automatically re-
sulting in the impossibility to steer the
wheels.
WARNING
When towing, remember
that without the help of the
servobrake and power steering, a
greater effort is required on the ped-
al and steering wheel. Do not use
flexible cables for towing and avoid
jerks. During towing operations make
sure that fastening the joint to the car
does not damage the components in
contact with it. When towing the car,
you must comply with the specific
traffic regulations regarding the tow
ring and how to tow on the road.
WARNING
Do not start the engine
when towing the car.
WARNING
Before fitting the hook,
clean accurately its thread-
ed seat. Before starting to tow, make
sure to have tighten the hook.
WARNING
The front and rear tow hooks
must only be used for emer-
gency situations on the road.
The vehicle may be towed for
short distances when a dedicated de-
vice is used in compliance with the
Highway Code (rigid bar), in order to
move the vehicle on the road in prepa-
ration for towing by a tow truck Tow
hooks MUST NOT be used to tow ve-
hicles off the road or where there are
obstacles and/or for towing operations
using cables or other non-rigid devices.
Respecting the above conditions, tow-
ing must only take place with two ve-
hicles (one towing, the other towed)
travelling as far as possible in alignment
along the same centreline.
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